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CA2124612A1 - Groove forming apparatus and method - Google Patents

Groove forming apparatus and method

Info

Publication number
CA2124612A1
CA2124612A1 CA002124612A CA2124612A CA2124612A1 CA 2124612 A1 CA2124612 A1 CA 2124612A1 CA 002124612 A CA002124612 A CA 002124612A CA 2124612 A CA2124612 A CA 2124612A CA 2124612 A1 CA2124612 A1 CA 2124612A1
Authority
CA
Canada
Prior art keywords
frame
miter
support
cutter
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002124612A
Other languages
French (fr)
Inventor
Rejean Julien
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA002124612A priority Critical patent/CA2124612A1/en
Publication of CA2124612A1 publication Critical patent/CA2124612A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/10Portable hand-operated wood-milling machines; Routers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • B27F1/02Making tongues or grooves, of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • B27F1/08Making dovetails, tongues, or tenons, of definite limited length
    • B27F1/12Corner- locking mechanisms, i.e. machines for cutting crenellated joints

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Shearing Machines (AREA)

Abstract

The present invention relates to a machine for forming grooves in a face surface of a one-piece frame material such that the grooves meet at a corners to define a miter line. Said machine comprises a support means adapted to support a frame under predetermined angle relating to horizontal surface, wherein a side of said frame supported by the support means is spaced in the level below of an other side of said panel opposite to the supported side, a cutter assembly having a shear cutter means. A first guiding means adapted to guide the cutter means along a path defining a miter line to shear the material near a corner to form an inside corner. A second guiding means adapted to move the cutter means alongside of the frame to form a remainder of a groove portion located between miter lines defining an inside corners. The support means adapted to support the frame under predetermined angle in the relation to plane surface, wherein the frame being extended backwardly upwardly from the support means. The invention further describes a method of manufacture of one-piece frame and a product made by this method.

Description

GROOVE FORMING APPARATUS AND METHOD

The present invention relates to the field of wood carving accessories and more particularly to a groove forming apparatus for carving one piece frame and a method of mqmlfq,ctllrin~ of such article.
There is known Cqnq-~1iqn patent 1,292,173 related to a groove forming apparatus and method comprising a base structure having locating surface means, positioning means mounted pro~ e to the forward end of the base structure, a groove forming motor assembly, a mounting frame and a spring means operatively engaged between the frame member and the motor assembly.
There is also known Canadian patent 1,271,691 for frame routing apparatus comprising a router having an elon~,qte~ cutter stem of polygonal cross sections, a cutter head at the end of the stem, wherein said head forming generally outwardly outer sllrfqces There is still known Cqnq-~liqn patent application 2,064,078 for corner cutting shear machine for forming inside corners first and second cutter assembhes, means for mounting each shear cutter, means for mounting said panel having partial grooves formed therein and means for d~iving each ofthe cutters along its respective path within the groove.
The object of this invention to provide a device which allows for carving a groove in one-piece integral frame which was not possible to mqm1f~ctllre with the previously known devices.
Another object of this invention is to provide a device in accordance with the previous object which will conform to conventional for_s of mqmlf~cturing and in the same time be of simple construction and easy to use, economically feasible, long lasting and relatively trouble free in operahon.

SUMMARY OF INVENTION
Broadly, the present invention relates to a machine for forming grooves in a face surface of a one-piece frame mqtetiql such that the grooves meet at a comers to define a miter lines, said machine comprises:
a support means adapted to support a frame under predet~rmined angle relating to horizontal surface, wherein one side of said frame supported by said support means is spaced in the level below of the other side of said panel opposite to said supported side;
a cutter assembly having a shear cutter means;
a first guiding means adapted to guide said cutter means along a path d~finin~ a miter line to shear the mqtt~riql near a corner to form an inside corners, and - 3 212~612 a second guiding means adapted to move said cutter means alongside of said frame to form a r~omqinder of a groove portion located between miter lines d~fining said inside corners.
Said support means adapted to support said frame under predetermined angle in the relation to plane surface, wherein said frame being extended backwardly upwardly from said support means.
Said first guiding means fuIther comprising a stop means adapted to restrict the movement of said cutter means beyond the area desi~ted for formation of said miter line defining the inside corner.
Said cutter means adapted to shear a groove in said frame of any required profile, wherein said support means adapted to support said frame under any predetermined angle. Said support means adapted to releasably hold said frame by bias means, wherein said support means adapted to ~imlllt~neously support a predetermined number of said frames.
Said first guiding means comprises a template having an inner perimeter comprising left and right sides which are subst~ntiqlly parallel to the respect*e left and right miter lines defining the inside corners of said frame.
In yet another embodiment, the present invention relates to a method of forming grooves in a face surface of a one-piece frame mqt~riql such that the grooves meet at comers to def~ne a miter line, said method CO~~ g the steps of:
m~ hining a central portion of said frame;
shearing by a cutter means and a first guiding means at least the material near a corner to form a miter line d~fining an inside corner portions;
shearing by said cutter means and a second guiding means alongside of said frame to form a 212461~

remqinder of a groove portion located between miter lines definin~ said inside corners.
Said miter line defines a left and a right inside corners of said frame. Said right miter line being formed by means of said cutter means and said first guiding means after the step of forming said remqinrler ofthe groove by said second guiding means.
The formation of said left miter line, said remqinder ofthe groove and said right miter line iS continuous process.
And in still another embodiment, the present invention relates to a one-piece frame formed from a single piece material comprising a frame member having four sides;
a continuous groove formed in a face surface of said frame member, said groove meet at each corner of said frame to define a miter line, wherein said groove including said miter lines is formed by means of continuous shearing by a cutter means having first and second guiding means adapted to direct said cutter means along dçsignq-ted area defining said groove.

BRIEF DESCRIPrION OF DRAWINGS
The above m~.ntinned and other advantages of this invention wi~l be better understood in reference to the following description and drawings in which:
Fig. 1 is a perspective view of the present invention.
Fig.2 is a fragment of side cross-sectinnq-l view of the present invention Fig.3 is a fragment offront cross-sectional view ofthe present invention.
Fig.4 is a fragment ofthe top view ofthe present invention.

Fig.5 is a top view ofthe one-piece frame mqmlfqctllred according the method ofthe present ~nvenhon.
Fig.6 is a cross-sectionalview ofthe frame shown on Fig.5.
Fig. 7 shows a perspective view of a second embodiment ofthe present invention provided for 5 mqmlfqc~lring frames of large size.
Fig. 8 shows a fragment of side cross-sectional view of Fig. 8.
I~ferring now to Fig. 1 the present device comprises a spindle 1 mounted on a holding plate 2. Spindle 1 incorporates within a conv~ntion-q-l electrical rotor assembly (not shown). A bit or a cutter means 11 of a spindle 1 extends through a first guiding means or template 3. This 10 template 3 is mounted on the holding plate 2 and is provided with an inner perim~ter to guide bit 11 during the steps of forming left and right miter lines dçfining the inside corners of a frame 12 supported on a support frame 13. One part of said iMner p~rimet~r of the template 3 (see Fig. 4) comprises an isosceles triangle havind two sides meet at a 90 degrees angle to each other, said sides are oriented to be substqnti~lly parallel to left and right miter lines of the frame 12 15 respectively. The holding plate 2 is slidably mounted by means of set of bearings 4 and 5 on a sliding cylinders 7 and 6 respectively, which in turn are mounted on the support frame 13. Those sliding cylinders 6 and 7 in combination with bearings 4 and 5 represent second guiding means adapted to guide the movement of spindle 1 alongside the frame 12 to form the remqin(ler of groove portions located between miter lines d~finin~; an inside corners. It is very important to 20 place the frame 12 under the predet~rmined angle in the relation to horizontal surface for forming a groove of desired shape on the face portion ofthe panel or frame 12. Referring to Fig. 2, the frame 12 is releasably mounted on the supporting frame 13 by means of supporting plate 8 provided with ret~inin~ grips 9. Said ret~inin3~ grip 9 has a spring biased me~ h~ni~m 18 mounted between the movable portion of said ret~inin~ grip 9A and an abutting wall 10 for releasably retain the frame 12. Depending on the size it is possible to mount a number of frames to be processed in one step. The supporting plate 8 may be adjusted to any desired angle by means of gradated disk plates 14 provided with a corresponding circular slot and pressure knob 19, thus allowing to form grooves in the frame 12 of any desired angle. The bit 11 is also interchangeable which allows to form a groove of any desired configuration. As it clearly shown on Figs 1 and 2, template 3 is provided with a stop means or stopper 15 pivotally mounted on the upper surface ofthe holding plate 2 by means of pivotal arm 16 mounted on a stop support 17. The stopper 15 is extPnlling through the opening in the holding plate 2 and is provided to restrict the movement of cutter bit 11 beyond predetermi1led area ofthe frame 12 design~ted for formation of miter lines defining left and right inside corners. Tn the absence of such stopper, the bit 11 may go beyond the de~ign~ted area and spoil the desired configuration ofthe groove. Tn case there are more than one frame to be treated, the stopper 15 may be m~ml~lly retracted to allow to move the cutting assembly to the next frame.
Tn operation the frame 12 is preli~ .ary machined by any conventional means to remove a central portion thus forming a one-piece frame PlemPnt Further said frame 12 is positioned onto supporting plate 8 mounted under predetermined angle in the relation to plane surface. Ret~ining grip 9 provided with spring biased mech~ni.cm 18 allows to releasably hold said frame 12. Then holding plate 2 is moved on top ofthe frame 12 and spindle 1 is first positioned at the 90 degrees corner of the triange identif~ing the apex of template 3 . While moving along the left side of said triangle portion oftemplate 3, the bit 11 is shearing a miter line defining the left inside corner of frame 12. The stopper 15, ext~nllin~ through the holding plate 2, prevents the bit 11 from moving beyond the dçci~ted area. A~er the left miter line is formed, the cutter assembly including spindle 1 and holding plate 2 are slidably moving alongside the frame 12 to shear the rem~inder of groove portion located between left and right miter lines. When the cutter assembly reach the right corner, bit 11 will move along the left side of said triangle portion of template 3 to form the miter line definin~ the right inside corner of the frame 12. As in a previous step, the stopper 15 will restrict the movement of the bit 1 lwithin the desi~ted area. The steps of forming both left and right inside corners and the groove ext~n~ling between those corners is continuous. Similar steps are taken to shear grooves on all other sides of frame 12. It is also possible to treat ~iml~lt~neously a number of frames supported on said supporting plate 8 depending on their dimensions. In this case the stopper 15 should be retracted m~ml~lly during switching from one frame to the other.
The finished product, illustrated on Figs 5 and 6 is a one-piece el~m.ont having a continuous groove of predetermined configuration. Suggested n~qteri~l~ to be used are: wood, presswood, fibre, plastic, etc.
Figures 7 and 8 represent a second modification ofthe present embodiment specially designed for m~mlf~cturing of large size frames. This arrangement additionally comprises vertical eillrolcement bars 20 ext~ in~ from both sides of the support frame 13. Those bars 20 are connected by means oftransverse bar 21, which in turn is re;~olced by means of angled support bar 22 and vertical central rod 23 provided with a tension nut 28. Holding plate 2 is additionally provided with vertically oriented plate guiding element 24 having an inverted U-shaped configuration. Figure 8 shows that transverse bar 21 in the cross-section has an inverted T-shaped configuration, which allows to gl~ in~ly move holding plate 2 by means of respective guiding rollers 25 and 26 mounted on said plate guiding element 24.
The new machine and method provides the following advantages with the known systems:
in the present invention it is possible to use pine fibre which is light in weight, less expensive and allows to manufacture a one-piece frame. In the same time known systems use wood "hner"
which is heavy in weight, more expensive by the foot and consists of four pieces which have to be cut in order to make one frame. Besides, each of those four pieces has to be cut individually;
the process according to the present invention is less time con~lming in comparison with known processes, wherein it is necessary to cut ffiur separate pieces, bevel them separately and then glue together and sand every corner;
the present invention produces a long lasting product, since it is not cut in corners, wood is more rigid and therefore keeps its initial form; cracks do not appear in the corners under the liner as it happens in known products, thus keeping the appearance for many years;
one ofthe most important advantages is the fact that the present machine allows to use pine fibre, which is recycled product which in turn may be further recycled.

Although the invention has been herein shown and described in what is conceived to be the most practical and prt;relled embo-lim~nt~, it is recognized that depallul~s may be made therefrom within the scope of the invention, which is not to be limited to the details disclosed herein, but is 20 to be accorded the filll scope ofthe clairns, so as to embrace any and all equivalent devices and apparatus.

Claims (13)

WHAT IS CLAIMED:
1. A machine for forming grooves in a face surface of a one-piece frame material such that the grooves meet at corners to define a miter lines, said machine comprises:
a support means adapted to support a frame under predetermined angle relating to horizontal surface, wherein one side of said frame supported by said support means is spaced in the level below of the other side of said panel opposite to said supported side;
a cutter assembly having a shear cutter means;
a first guiding means adapted to guide said cutter means along a path defining a miter line to shear the material near a corner to form a respective inside corner, and a second guiding means adapted to move said cutter means alongside of said frame to form a remainder of a groove portion located between miter lines defining said respective inside corners.
2. A machine according to claim 1, wherein said support means adapted to support said frame under predetermined angle in the relation to plane surface, wherein said frame being extended backwardly upwardly from said support means.
3. A machine according to claim 1, wherein said first guiding means further comprising a stop means adapted to restrict the movement of said cutter means beyond the area designated for formation of said miter line defining the inside corner.
4. A machine according to claim 1, wherein said cutter means adapted to shear a groove in said frame of any desired profile.
5. A machine according to claim 1, wherein said support means adapted to support said frame under any predetermined angle.
6. A machine according to claim 1, wherein said support means adapted to releasably hold said frame by bias means.
7. A machine according to claim 6, wherein said support means adapted to simultaneously support a predetermined number of said frames.
8. A machine according to claim 1, wherein said first guiding means comprises a template having an inner perimeter comprising left and right sides which are substantially parallel to the respective miter lines defining left and right inside corners of said frame.
9. A method of forming grooves in a face surface of a one-piece frame material such that the grooves meet at corners to define miter lines, said method comprising the steps of:
machining a central portion of said frame;
shearing by a cutter means and a first guiding means at least the material near a corner to form a miter line defining an inside corner portions;
shearing by said cutter means and a second guiding means alongside of said frame to form a remainder of a groove portion located between miter lines defining said inside corner portions.
10. A method according to claim 9, wherein said miter line defines a left and a right miter lines.
11. A method according to claim 10, said right miter line being formed by means of said cutter means and said first guiding means after the step of forming said remainder of the groove by said second guiding means.
12. A method according to claim 11, wherein the formation of said left miter line, said remainder of the groove and said right miter line is continuous process.
13. A one-piece frame formed from a single piece material comprising a frame member having four sides;
a continuous groove formed in a face surface of said frame member, said groove meet at each comer of said frame to define a miter line, wherein said groove including said miter lines is formed by means of continuous shearing by a cutter means having first and second guiding means adapted to direct said cutter means along designated area defining said groove.
CA002124612A 1994-05-30 1994-05-30 Groove forming apparatus and method Abandoned CA2124612A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002124612A CA2124612A1 (en) 1994-05-30 1994-05-30 Groove forming apparatus and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA002124612A CA2124612A1 (en) 1994-05-30 1994-05-30 Groove forming apparatus and method

Publications (1)

Publication Number Publication Date
CA2124612A1 true CA2124612A1 (en) 1995-12-01

Family

ID=4153695

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002124612A Abandoned CA2124612A1 (en) 1994-05-30 1994-05-30 Groove forming apparatus and method

Country Status (1)

Country Link
CA (1) CA2124612A1 (en)

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Legal Events

Date Code Title Description
FZDE Discontinued
FZDE Discontinued

Effective date: 19990531