CA2122996A1 - Resilient squeeze bottle with an inner receptacle which inverts upon emptying - Google Patents

Abstract

An inner receptacle is provided which is adapted to be used with a resilient squeeze bottle. The inner receptacle includes a flexible bag and includes a mechanism for causing the flexible bag to invert upon itself about its midpoint without requiring at-tachment of the inner receptacle to the squeeze bottle. The inversion enables substan-tially all of the product within the receptacle to be dispensed. One preferred mechanism for causing inversion is a support frame which resembles a bird cage. This support frame may be located inside or outside the top half of the flexible bag. Such inner re-ceptacles offer special advantages when utilized with reusable squeeze bottles. The reusable squeeze bottles may be oval and include an opening at the top which accom-modates the dispensing opening of the inner receptacle and an opening at the bottom and through which the entire inner receptacle may pass. An end plate is utilized to seal the bottom end of the squeeze bottle. One preferred squeeze bottle includes an inner sleeve and an outer sleeve which enables replacement of the inner receptacle while manipulating only one closure element.

Description

--. W O 93/10014 2 1 2 2 9 9 ~ PCT/US92~09553 Resilient squeeze bottle with an inner receptacle which inverts upon emptying BACKGROU~ OF THE INVENTION
l. Field of the Invention The present invention relates to inner receptacles for use with resilient squeeze bottle packages; and more particularly, to such inner receptacles which include a flexible product bag which inverts upon emptying.

2. Descri~tlon of the Prior Art A wide variety of packages are known which include an outer squeeze bottle and an inner flexible product bag. Generally, the outer squeeze bottle includes a resilient side wall portion which when co~pressed, forces product from the bag through a dispensing passage. The dispens~ng passage generally includes a valve which prevents air from~entering the~product bag when the outer squeeze bottle is released. The squeeze bottle also generally includes a second valve which enables air to re-enter the outer squeeze bottle 1nto the space located between the inner flexible product bag and outer squeeze bottle. Consequently, the inner product bag collapses as product is dispensed. One~problem with such packages is that the inner flexible bag has a tendency to collapse pre-maturely; trapping product within the inner flexible bag so it cannot be dispensed.
One method to ensure that product is not trapped inside the inner flexible bag is to provide a mechanism for causing the bag to invert about its midpoint. United States Patent 2,608,320, issued to Harrison on August 26, 1952, discloses such a package which provides for bag inversion. This package requires that a thinner, flexible, lowçF-bag portion be sealed to an upper, thicker, rigid, bag portion around the entire cu.~ed circumferent~al surface of the bag in an air tight manner. However, complete sealing along such a curved surface is d~fficult to accomplish; particularly when utilizing heat sealing.
In add~tion, the rigid top portion is not resilient such that it is .,,, ,~

c ~ " ~ SUBSTITUlE SI~IEET

WO 93/10014 PCl/US92/09C~3 squeezable. Thus, the user is only able to sqhe-~e the bottom portion of the packa3e.
Commonly assigned United States Patent 4,842,165 which issued on June 27, 1989 to Van Coney discloses a package which includes an inner receptacle having a flexible product bag. The bag of the inner receptacle is secured to the interior surface of the side wall of the outer squeeze bottle about ~ts midpoint to provide bag inversion. In. the illustrated e~bodimænts of the Van Coney invention the inner receptacle is secured by attachment of its outermost surface to the innermost surface of the squeeze bottle;
p,ero~ably by means of adhesive or by heat sealing.

SUMMARY OF THE INVF~ION
In accordance with one aspect of the present invention an inner receptacle is provided which is adapted for use with a resilient squeeze bottle. The inner receptacle includes a flexible bag which inverts upon itself substantially about its midpoint. The inner receptacle includes a full length flexible bag which is adapted to house a viscous product and has a discharge passage through a rigid fitment in the upper end of the flexible bag. The flexible bag has a top half above, and a bottom half below, the approximate midpoint of the bag. Also included is a resiliently deformable support frame means for maintaining the top half of the flexible bag in substantially its original, filled shape between dispensing operations without tttachment of the receptacle to the squeeze bottle near the midpoint of the flexible bag, so that as the flexible bag is emptied the bottom half of the flexible bag inverts inside the top half of the flexible bag to permit substantially all of the product within the flexible bag to be dispense~.
ln accordance with another aspect of the present invention an inner receptacle is prov~ded which is similar to that discussed ~above. However, the support frame is lnsufficiently resilient in itself to return to ~ts original shape after being deformed during a d~spensing operation. The shape and size of the support frame is substantlally tdentical to the ad~acent inter~or surface of the resil~ent squeeze bottle such that the squeeze bottle helps return the support frame to its original shape.

-SUBSTI~UTE S~IEET

WO 93/10014 2 ~32 2 9 ~) 6 PCI/US92/09553 BRIEF DESCRIPTION OF THE DRAWIHGS
'~hile the specification concludes with claims whichparticularly point out and distinctly claim the invention, it is believed the present invention will be better understood from the following description of p~ere..ed embodiments taken in conjunction with the accompanying drawings, in which like .ere~ence numerals identify identical ele~ents and wherein;
Figure 1 is a perspective view of a particularly prefel.eJ
e~bodi~ment of an inner receptacle of the present invention wherein the support frame is located inside the flexible bag;
Figure 2 is a cross-sect~onal view of the receptacle of Figure 1, taken along ltne 2-2 of Ftgure l;
Ft,gure 3 ts a perspect~,ve view of a blank of flexible fil~
mZaterial being folded to fo~n~ the flexible bag of the embod,iment of Figure l;
Figure 4 is an exploded pe~spective view of the receptacle of Figure l;
Figure 5 is a perspective view of a second p.er~ .eJ
e~bodiment of an inner receptacle of the present invention wherein the support frame is located outside the flexible bag;
tigure 6 is a cross-sectional view of the receptacle of : Figure 5, taken along line 6-6 of Ftgure 5;
Figure 7 is a cross-secttonal view similar to Figures 2 and 6 of a third p\ Ore, . ed embodiment of an inner receptacle of the present invention;
Figure 8 is a perspective view of a resi,lîent squeeze bottle package wherein the receptacte of Figure 1 or the ~eceptacle of Figure 5 may be utilized;
Figure 9 is a cross-sectional view of the pack.age of Figure 8, taken along line 9-9 of Figure 8 and housing the receptacle of Figure l;
Figure 10 is a cross-sectional view slmilar to Figure 9 showing only the receptacle and the inner sleeve;
Figure 11 i,s a cross-secttonal view taken along line 11-11 of Figure 10 illustrattng the thin f~,lm vent valve;

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SU~ ~ JTE S'tEEt WO 93/l~Ot4 Pcl`/us92/OgS53 Figure 12 is a perspective view of another squeeze bottle pack?.gE wherein the receptacle of Figure 7 may be utilized; and Figure 13 is a cross-sectional view of the pack?ge of Figure 10 taken along line 13-13 and housing the receptacle of Figure 7.

DESCRIPTION OF THE PRE~Eh~Eu F~BODIMENT
In a particularly p~efel.~d embodiment shown in Figure 1, the present invention provides a receptacle, indicated generally as 20, which is adapted for use with a squeeze bottle 25 (seen in Figure 8) and which includes a flexible bag 22 which inverts about its midpoint without requiring attach~ent at or near its ~idpoint to the side walls of the squeeze bottle 25. The general operational theory and structure of a package which includes a resilient squeeze bottle and an inner receptacle including a flexible bag which inverts upon emptying is disclosed in United States Patent 4,842,165, issued to Van Coney on June 27, 1989; the disclosure of which is hereby incorporated herein by ~ef~ence.
Referring to Figure 2, the receptacle 20 of the present invention generally includes a closure 24, a support frame 26 and a thin walled flexible bag 22 adapted to house a viscous product. An important feature of`this invention is that the flexible bag 22 is a .
full length thin walled flex1ble bag 22. As used herein to describe the flexibte bag 22, the ten~ ~full length~ is intended to connote that the flexible bag 22 has a top half above, and a bottom half below, the approximate ~idpolnt of the flexible bag 22 without any inten~ediate transverse seals; and it is the botto~ half which inverts inside the top half as product empties from the receptacle 20. The top half of the flexible bag 22 is maintained in substantialty its original, fitted shape between dispensing operations by the support fra~e 26 w1thout attach~ent of the rece~acle 20 to the squeeze bottle 25 near the midpoint of the receptacte 20, as d~scussed hereinafter.
The illustrated bag 22 is an oval flexible bag formed from a sheet of flat flexible mater1al, as seen in Figure 3. The particular sheet ~aterial selected for the flexible bag 22 will, of course, be dependent upon various factors, including the viscous product to be dispensed, the expected shelf life~ the anticipated strength needs, and the type of sealing operations to be employed.
~xamples of materials include, a flat flexible sheet of polyethylene having a thickness of about 0.002 inches, and a flat flexible sheet of ethylene vinyl alcohol having a thickness of about 0.001 inch.
One particularly p~ ~r~" ~d flat flex~ble sheet material (especially for products requiring receptacles 20 with various barrier p~cpe.~ies such as dent~frices) is a multi-layered laminate film including the following layers, listed in the order of outer layer to inner layer:
1. Linear low density polyethylene--about 0.0005 inch;
2. Metalized aluminum coating--thickness incapable of measurement by conventional means;

3. ~hite adhesive (such as may be purchased from Morton of Providence, R.I. as AD112),--about 1.5 pounds/432,000 square inches;

4. Polyethylene terephalate--about 0.00036 inch;

5. Clear adhesive (such as may be purchased from Horton of Providence, R.I. as AD100)--about 1.5 pounds/432,000 square inches; and 6. Linear low density polyethylene--about O.0005 inch.
Cont~nuing with Figure 3, a centrally located aperture 28 is cut into the flexible sheet and the flexible sheet is folded as indicated into an ~ type configuration along fold lines 32, 33 and 34. Once folded flat, the sheet mater1al is then sealed along the side areas, 35 and 36, to form side seams and to provide the flexible bag 22 with a gusset at the top end around the aperture 28. Although the side seams are preferably heat sealed, sealing can be effected in other ways, e.g., utilizing adhesives. In any event, sealing the seams of the flexible bag 22 in this flat configuration makes sealing easy and reliable because pressure may be evenly applied to the entire seal area simultaneously. In the typical manufacturing ~sitq-~ion, many flexible bags 22 would likely be for~ed and sealed concurrently from a single large sheet of flexible material and then the flexible bags 22 would be cut apart.
Returning to Figure 2, the flexible bag 22 includes a rigid fitment 38 which provides a dispensing passage ~0 through which product ~a~ be dispensed. As used herein to describe the fitment 38, w o 93/10014 212 2 9 9 ~ PCT/US92/04~53 the term ~rigid~ is merely intended to convey that the fitment 38, either independently or in combination with other components of the package 30 to which the fitment 38 is attached (e.g., the s~uee~e bottle, the support frame, or both), must be able to withstand the tendency of the fitment 38 to collapse as pressure is exerted on the receptacle 20 during normal dispensing.
The illustrated rigid fitment 38 has an annular flange 42 (seen best in Fig~re 4). The annular flange 42 has a flat upper surface which is sealingly`attached to the flexible material of the bag 22 around the centrally located aperture 28. Once again, heat sealing is p~eft~ed and the sealing operation is made easy and reliable by sealing to the flat upper surface of the flange 42 of the rigid fitment 38. Thus, all of the sealing operations of the flexible bag 22 may be perfon~ed on surfaces which enable the uniform application of sealing pressure.
Once the rigid fitment 38 is attached, the flexible bag 22 may be filled with product through the bottom end of the flexible bag 22 which has not yet been sealed. The bottom end of the flexible bag 22 may then be sealed (after filling) by twisting together the flexible material near the bottom end and applying heat to form a heat seal 44, thereby sealing the bottom end of the flexible bag 22.
Externally, the rigid fitment 38 of this embodiment is shaped as a nozzle and includes screw threads 46. As seen in Figure 9, these screw threads 46 cooperate with screw threads 48 on a closure 50 to enable repeated opening and resealing of the receptacle 20. Although screw threads 48 are preferred, any suitable means for repeatedly sealing a closure 50 on the rigid fitment may be utilized;
e.g., a snap-fit arrangement or a flip-top cap. The screw-on cap 50 may be provided as a part of the receptacle 20. Alternatively, the screw-on cap 50 may be part of the reusable portions of a refillable p~ck~sE 30. In the latter alternative, the receptacle 20 may be ~init~ fly sealed (e.g., during shipment) by another separate means for sealing the dispensing passage 40. For example, as seen in Figure I, a thin film material 24 may be attached to the end of the rigid fitment 38 to seal the dispensing passage 40. This thin film material 24 is p~efe~ably larger than the dispensing passage 40 such that a grasping tab is provided.

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SUBS 111 lJT~ ~IFFT

WO 93/10014 2 1 2 ~ 9 9 6 PC~/US92/09553 Internally, (returning to Figure 2~ the rigid fitment 38 includes a circumferential recessed g~oove 51 in the side of the dispensing passage 40. This recessed y~oove 51 serves to hold a suckback valve 52. Refe~ing to Figure 4, the suckhack valve 52 is made up of two components; an orifice plate 52a and a flapper plate 52b. The flapper plate 52b includes an outer annular portion 53 and an inner d~sk portion 55. The inner disk portion 55 is attached to the outer annular portion 53 via two resilient members 57 spaced radially from each other. ~The flapper plate 52b can be made, for example, of polyethylene and could have a thickness of 0.023 inch, a disk portion 55 diameter of about 0.5 inch, an annular portion 53 about 0.62 inch wide and spaced about 0.06 inch away fro~ the dtsk portion SS, and the radial connecting members 57 could have a width of 0.04 inch and be spaced from each other about 25 degrees.
The illustrated orifice plate 52a is simply a circular plate having an orifice therein so that the plate 52a appears as an annular ring. The orifice in the orifice plate 52a is of slightly smaller diameter than the diameter of the disk portion 55. For the .~
dimensions given above, the orifice may have a diameter of about 0.475 inch. ~hen the flapper plate 52b is super~acent the orifice plate 52a the ~uckback valve 52 is formed. These two parts 52a and 52b are placed inside the rigid fitment 38 where they snap fit into the c~rcumferenttal recessed ~c~ve 51 seen in Figure 2.
Of course, the suckback valve need not be in that portton of the dispensing passage 40 which passes through the rigid fitment 38. In another embodiment (not seen), the rigid fitment may be a simple annular ring surrounding a dispensing passage. The fitment may be used merely to attach the flexible bag to the squeeze bottle.
Thus, the receptacle may be provided without a nozzle and/or a su~h?ck valve. These parts (i.e., the nozzle and/or the su~ ck valve~ may be provided as part of a reusable package. Therefore, the sUck ~c~ valve need not be in that portion of the dispensing passage ~nside the rigid fitment; it only needs to be located somewhere in the dispensing passage.
In the illustrated embodlment, the support frame 26 and the orifice plate 52a are a single integral piece wherein the support fra~e 26 depends from the orifice plate 52a. Many alternative ; ~
SUB~

WO 93/10014 PCI`/US92/09~3 configurations are possible, howe~er. For example, (not seen) the support frame and the rigid fitment could be molded as a single integral plece with the support frame depending from the underside of the annular flange of the rigid fitment. In other alternatives, (not seen) the support frame may be a completely separate piece attached to, e.g., the rigid fitment and/or the orifice plate.
Referring to Figure 8, the resiliently deformable support frame 26 is adapted.to maintain substantially the entire upper half of the flexible bag 22 in substantially its original, filled shape between dispensing operations without attachment of the receptacle 20 to the squeeze bottle 25 near the midpo~nt of the flexible bag 22.
During a dispensing operation, the support frame 26 is readily deformable so that the squeeze bottle 25 ~ay be squeezed either ad~acent the top port~on or the bottom portion of the flexible bag 22, or both. In fact, it is h~ghly p)~fE~d that the support frame 26 does not add appreciably to the squeezing force necessary to dispense a product. ~hen the squeezing force is released the support fra~e 26 is resilient enough to return to its original shape (possibly with help from the squeeze bottle 25 as discussed hereinafter).
In addition, (at least for oval configurations) the support frame 26 is preferably s~zed and configured such that its outer most shape and slze cc~sponds substantially to the inner shape and size of the resilient squeeze bottle 25. In other words, the exterior surfaces of the support frame 26 are located in substantially contact~ng relation ~e~ther directly or indirectly v~a the flexible bag) w~th the ~nterior surface of the resilient squeeze bottle 25.
Although substantially contacting, an airtight seal is not necessarily formed between the support frame 26 and the inner surface of the side wall of the s~uee~e bottle 25 at the midpoint. In fact, it may be desirable in some instances to ensure an airtight seal is .
not f~rmed. This may be accomplished by providing recessed portions ~ (not seen) in the support frame.
; It has been found that this substantially contacting configuration ~s pl~E-.~d because the s~uee~e bottle 25 and support fra~e 26 are defor~ed as product is dispensed. As the resilient ;squeeze bottle 25 returns to ~ts original shape, the squeeze bottle .

-- ~ WO 93/10014 212 2 9 9 G PCI'/US92/09553 25 helps push the resilient support frame 26 back to its original shape when the two parts are in substantially contacting relation (at least when squeeze bottles with oval cross-sections are used).
Consequently, the stiffness of the support frame 26 may be significantly reduced which makes squeezing easier; particularly in the upper half of the squeeze bottle 25.
Returning to Figure 4, the illustrated support frame 26 is generally oval and is made of a single integral part which includes at least two longitudinal members 60. Ilo;:~ve~, the support frame 26 utilizes four longitudinal members 60, and at least four longitudinal ~e~bers 60 are p~ Ore. .ed. The distal ends of these longitudinal members 60 are attached to and equally sp~ed around a lower annular ring 62. The middle of these long~tudlnal me~bers 60 are attached to and equally spaced around an inten~ediate annular ring 63. The upper ends of the longitud~nal me~bers 60 are attached to each other via a cylindrical wall 64. Thus, the support frame 26 of this embodiment forms a bird cage configuration. As indicated above, many possible configurations are poss~ble at the upper end of the longitudinal members 60; provided, the upper ends do not block the flow of product out through the dispensing passage 40.
Returning to Figure 2, the support frame 26 of this embodiment is located inside the flexible bag 22 which eliminates the necessity of attaching the support frame 26 to the flexible bag 22.
The elim~nat~on of this step can provide significant manufacturing and cost benefits. However, given different flexible bag 22 characteristics it may be desirable in some instances to at least tack the flexible bag 22 to the support frame 26. Even in these ~nstances, this configuration (i.e., support frame 26 inside the flexible bag 22) offers advantages. For example, heat or sonic energy can be supplied from the outside to bond the flexible bag 22 to the support frame 26, rather than need~ng to be supplied from the tnshd~'of the flex~ble bag 22.
The inner receptacle 20 also includes a shoulder portion 68. The shoulder portion ~s attached to the flexible bag 22 and rigld fitment 38. The shoulder portion 68 pro~ides a transtt~on from the rigid fitment 38 to the expanded flexible bag 22. More importantly, the shoulder port~on 68 of this e~bod~ment includes a ~ ~0SlmllE SH~ET

WO 93/100~4 2 1 2 2 9 9 ~ PCI'/US92/09';53 downwardly facing ledge 70. This ledge 70 prov~des a means for cooperating with the s~ueP7e bottle 25 (seen in Figure 9) to sealingly retain the receptacle 20 ~n the squeeze bottle 25.
Preferably, this means provides for releasable sealing so that the ~eceptacle 20 may be used with a reusable squeeze bottle 25 as discussed more fully hereinafter.
F~gures 5 and 6 illustrate a second p~ere~ed embodiment of an inner receptacle.of the present invention, ind1cated generally as 120. Th~s ~nner receptacle~l20 is very sim1lar to the receptacle 20 of Figures 1 and 2. However, unlike the previous e~bodiment, the support frame 126 is located outs~de the flex~ble bag 122 and is integrally formed w~th the shoulder plece 168. The support frame 126 ~s attached to the outslde of the bag 122 suffictently to prevent the top half of the flex~ble bag 122 from collapslng. Otherwise, portions of the top half of the flex1ble bag 122 may pull away from the support frame 126 such that complete bag 122 inversion is prevented. Thus, the flex1ble bag 122 1s pr~fe~bly attached to the support frame 126 along all long1tud~nal members 160 and around all rlngs 162 and 164. Any su~table attachment means ~ay be employed to attach the flexible bag 122 to the support fra~e 126. For example, double s~ded adhes~ve tape, tape wrapped externally around the support frame 126 and the flex1ble bag 122, hot melt adhesive, or heat seallng may be used. In any case, the attachment means ~ust be suff~c~ently strong that the M exlble bag 122 wlll not separate from the support frame 126 dur~ng normal use so that bag 122 invers~on is prevented.
Referr~ng to Figure 7, another pr~fe..ed ~nner receptacle of the present tnvention, indicated generally as 220, is illustrated.
The flex~ble bag 222 is substant~ally the same as the flexible bag 22 previously d~scussed. The r~gid f~tment 238, however, includes additijonal externally located threads 272 which cooperate w~th ~thre~a~rs 27~ on a collar 276 (seen in F~gure 13) to seal~ngly attach the r~gld fltment 238 to the squeeze bottle 225 (also seen in F~gure 13) at lts top end. Thus, the addlt~onal threads 272 provlde a means for cooperit~ng w~th the squeeze bottle 225 to repeatedly seal the top end of the receptacle 220 ln the squeeze bottle 225. ~efE.ably, th~s ~eans provldes for releasable sealing so that the receptacle 220 --~ w o 93/10014 2 1 2 2 9 ~ ~ PCT/US92/09553 may be used in a reusab~e squeeze bottle 225. More preferably, the means are screw threads 272 which provide a reliable resealing mechanism. However, means other than screw threads 272 may be used, e.g., a snap-fit arrangement.
Although receptacles of this invention offer advantages in all contexts, these receptacles are particularly suitable for use as a refill receptacle in a reusable resilient squeeze bottle pack~ge of the present invention. Although the inner receptacles discussed previously herein, 20, 120,~and 220, preferably utilize the support frame as described above, other means to maintain the top half of the flexible bag in substantially its fully expanded position such that the flexible bag inverts upon emptying may be utilized.
A particularly p-ere~ .ed oval reusable resilient squeeze - bottle package, indicated generally as 30, which may utilize the receptacle 20 of Figures I and 2, or the receptacle 12~ of Figures 5 and 6 is illustrated in Figures 8 through 11. For simplicity, this package 30 is discussed and illustrated herein utilizing the receptacle 20 of Figures 1 and 2.
Referring to tigure 9, this particularly preferred reusable squeeze bottle 25 enables replacement of the receptacle 20 while having only one closure member (i.e., end plate 80) which must be man~pulated by the user. This single closure member 80, located at the bottom of the squeeze bottle 25 is all that is needed to seal the receptacle 20 at the bottom 3ng the top within the reusable squeeze bottle 25.
The package 30 generally includes an outer sleeve 82, an inner sleeve 84 and an inner receptacle 20. To install the inner receptacle 20 into the s~uee~e bottle 25, the receptacle 20 is first placed inside the inner sleeve 84, as seen in Figure 10~ The inner sleeve 84 is a hollow oval tubular section which has substantially the same external cross-sectional dimensions as the internal cross-séctional dimensions of the outer sleeve 82. The top edge of the inner sleeve 84 supports the receptacle 20 v~a the ledge 70 of the shoulder portlon 68. The inner sleeve 84 of this embodiment also includes a thin film valve 86.
; Referring to Figure 11, the thin film valve 86 is a valve formed by partially adhering a thin film 86a over an aperture or SUB~ JTE SHEET

w o 93/10014 2 1 2 2 9 9 6 PCT/US92/09~3 apertures 86b. In this embodiment, three apertures 86b aligned in a straight line are provided with a thin film 86a adl.e~ed to the bottom wall 87 of the inner sleeve 84 in two opposing crescent patterns 89.
For the illustrated embodiment, the three apertures may have a diameter of 0.04 inch each and be separated from each other by about 0.06 inch (edge-to-edge). The apertures 86b may be overlayed by a 0.0005 inch thick f~lm 86a of ethylene vinyl acetate centered over the apertures 86a and adhered to the end plate 80 in the opposing crescent pattern 89 having about 0.5 inch diameter and separated by about 0.15 inch.
Returning to Figure 10, the threaded end plate 80 also includes apertures 88 which provide communication between the atmosphere and the thin film valve 86. The threaded end plate 80 is circular and attached to the oval inner sleeve 84 by a socket 89 and post 90 configuration. This allows the end plate 80 to be turned relative to the. inner sleeve 84. A raised grasping ridge 92 is provided on the end plate 80 to facilitate grasping and turning thereof.
Alternatively, the inner sleeve 84 may be provided with apertures similar to those found in the end plate 80, or the inner sleeve 84 may have other openings (not seen). For example, it may be desirable to provide the inner sleeve 84 as a bird cage structure (not seen) similar to the support frame 26 to make the squeeze bottle 25 easier to squeeze. In this alternative, the thin film valve 86 could be located in the end plate 80, thereby sealing the receptacle 20 within the squeeze bottle 25.
Returning to Figure 9, the inner sleeve 84 holding the receptacle 20 is placed inside the outer sleeve 82. The outer sleeve 82 has an upper frustroconical surface 94 located therein near its top end and screw threads 96 located near the bottom end. As the end plate 80 is tightened, the shoulder portion 68 is forced against the frustra~conical surface 94. This provides an airtight seal between the upper edge of the inner sleeve 84 and the ledge 70 of the shoulder portion 68. Thus, the receptacle 20 is sealed inside the inner sleeve 8~.
The utilization of screw threads 96 on the end plate 80 offer several advantages and are thus, p.~erE~ed. For example, the UBSTrlUrE SHEET

WO g3/10014 2 1 2 2 9 9 6 PCr/US92/09sS3 utilization of screw threads 96 enables repeated effective sealing of the package 30. In addition, screw threads are preferred in this embodiment bec~use they enable sealing of the receptacle 20 inside the squeeze bottle 25 at the top end without tolerances as tight as they may otherwise be on the length of the inner sleeve 84.
A p.~efe~ed oval reusable resilient squeeze bottle 225 which utilizes the receptacle of Figure 7 is illustrated in Figures 12 and 13. This r~usable embodiment utilizes a collar 276 to seal the top end of the receptacle 220 to the squeeze bottle 225. The receptacle 220 is dropped into the squeeze bottle 225 from the bottom end. This allows the secondary threads 272 to protrude through the top end of the squeeze bottle 225. The collar 276 is then screwed onto the threads 272, sealing the top end of the receptacle 220 to the top end of the squeeze bottle 225. The end plate 280 is screwed onto the bottom end of the squeeze bottle 225 until it forms a seal at the bottom end against the inner surface of the squeeze bottle 225. The end plate 280 ~ncludes a thin film valve 286 similar to that of the inner sleeve of Figure 11.
All of these res~lient squeeze bottle packages work essentially the same. For simplicity, the general operation of these packages will be discussed wtth regard to the package of Figures 12 and 13. After removal of the cap 250 the resilient side wall of the squeeze bottle 225 is squeezed. This squeezing causes the thin fflm valve 286 to close. Air in the space between the receptacle 220 and the squeèze bottle 225 is compressed; the flexible bag 222 is compressed; and the support frame 226 is compressed. Th~s causes product wlthin the flexible bag 222 to force the disk portion 55 of the flapper plate 52b off of its resting place on the or~fice plate 52a; tha(e~y opening the suc~h1c~ valve 252. Product passes out of the package 230 through the dispensing passage 240.
As the squeezing hrce is released, the side wall of the ~squee2~bottle 225 returns to its origlnal shape and product flows back into the dispensing passage 240 until the suc~h~k valve 252 closes. Simultaneously, as the side wall of the squeeze bottle 225 returns to lts original shape ~t helps push the support frame 226 back to its original shape. Consequently, the top half of the bag 222 returns to lts original shape and the bottom half of the flexible .~ ~
-, I llJTESHEET

wo g3,l0014 2 1 2 2 9 9 ~ PCr/US92/0~53 bag 222 begins collapsing. Air is allowed to enter the space between the receptacle 220 and the squee~e bottle 225 through the thin film valve 286. Successive dispensing operations result in the bottom half of the flexible bag 222 inverting inside the top half of the flexible bag 222. The inversion enables substantially all of the product within the flexible bag 222 to be dispensed.
Although particular embodiments of the present invention have been shown and described, modification may be made to the receptacles without departi~ng from the teachings of the present invention. Accordingly, the present invention comprises all embodiments within the scope of the appended claims.

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SUBSTITUTE SHEET

Claims (20)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. An inner receptacle adapted for use with a resilient squeeze bottle, the inner receptacle includes a flexible bag which inverts upon itself substantially about its midpoint, the inner receptacle comprising:
(a) a full length flexible bag adapted to house a viscous product and having a discharge passage through a rigid fitment in the upper end of the flexible bag; the flexible bag having a top half above, and a bottom half below, the approximate midpoint of the bag; and (b) resiliently deformable support frame means for maintaining the top half of the flexible bag in substantially its original, filled shape between dispensing operations without attachment of the receptacle to the squeeze bottle near the midpoint of the flexible bag, such that as the flexible bag is emptied the bottom half of the flexible bag inverts inside the top half of the flexible bag to permit substantially all of the product within the flexible bag to be dispensed.

2. An inner receptacle according to Claim 1 further comprising a suckback valve located in the discharge passage.

3. An inner receptacle according to Claim 1 wherein the support frame means includes an intermediate annular ring and a lower annular ring connected to the rigid fitment of the flexible bag via at least two longitudinal members in a bird cage configuration.

4. An inner receptacle according to Claim 2 wherein the support frame means includes an intermediate annular ring and a lower annular ring connected to the rigid fitment of the flexible bag via at least two longitudinal members in a bird cage configuration.

5. An inner receptacle according to Claim 1 wherein the support frame means is located inside the flexible bag.

6. An inner receptacle according to Claim 4 wherein the support frame means is located inside the flexible bag.

7. A inner receptacle according to Claim 2 wherein the support frame means is located outside the flexible bag and joined to the flexible bag at substantially all points at which the flexible bag and the support frame are immediately adjacent each other.

8. A inner receptacle according to Claim 3 wherein the support frame means is located outside the flexible bag and joined to the flexible bag at substantially all points at which the flexible bag and the support frame are immediately adjacent each other.

9. An inner receptacle according to Claim 5 wherein the flexible bag has several seals and the bag is configured such that the seals can be accomplished utilizing substantially even sealing pressure.

10. An inner receptacle according to Claim 6 wherein the flexible bag has several seals and the bag is configured such that the seals can be accomplished utilizing substantially even sealing pressure.

11. An inner receptacle according to Claim 1 wherein the support frame is not sufficiently resilient in itself that it will return to its original shape after being deformed, and the shape and size of the support frame is substantially identical to the adjacent interior surface of the resilient squeeze bottle such that the squeeze bottle helps return the support frame to its original shape.

12. An inner receptacle according to Claim 10 wherein the support frame is not sufficiently resilient in itself that it will return to its original shape after being deformed, and the shape and size of the support frame is substantially identical to the adjacent interior surface of the resilient squeeze bottle such that the squeeze bottle helps return the support frame to its original shape.

13. An inner receptacle according to Claim 1 further comprising a closure means for repeatedly sealing the dispensing passage.

14. An inner receptacle according to Claim 6 further comprising a closure means repeatedly sealing the dispensing passage.

15. An inner receptacle adapted for use with a resilient squeeze bottle, the inner receptacle includes a flexible bag which inverts upon itself substantially about its midpoint, the inner receptacle comprising:
(a) a full length flexible bag adapted to house a viscous product and having a discharge passage through a rigid fitment in the upper end of the flexible bag; the flexible bag having a top half above, and a bottom half below, the approximate midpoint of the bag; and (b) resiliently deformable support frame means for maintaining the top half of the flexible bag in substantially its original, filled shape between dispensing operations without attachment of the receptacle to the squeeze bottle near the midpoint of the flexible bag, such that as the flexible bag is emptied the bottom half of the flexible bag inverts inside the top half of the flexible bag to permit substantially all of the product within the flexible bag to be dispensed, the support frame being insufficiently resilient in itself to its original shape after being deformed during a dispensing operation, and the shape and size of the support frame is substantially identical to the adjacent interior surface of the resilient squeeze bottle such that the squeeze bottle helps return the support frame to its original shape.

16. An inner receptacle according to Claim 15 wherein the support frame means is located inside the flexible bag.

17. An inner receptacle according to Claim 16 further comprising a suckback valve located in the discharge passage.

18. An inner receptacle according to Claim 17 wherein the support frame means includes an intermediate annular ring and a lower annular ring connected to the rigid fitment of the flexible bag via at least two longitudinal members in a bird cage configuration.

19 An inner receptacle according to Claim 18 further comprising a closure means for repeatedly sealing the dispensing passage.

20. A inner receptacle according to Claim 15 wherein the support frame means is located outside the flexible bag and joined to the flexible bag at substantially all points at which the flexible bag and the support frame are immediately adjacent each other.