CA2089063C - Apparatus for forming core layers for plywood - Google Patents
Apparatus for forming core layers for plywood Download PDFInfo
- Publication number
- CA2089063C CA2089063C CA 2089063 CA2089063A CA2089063C CA 2089063 C CA2089063 C CA 2089063C CA 2089063 CA2089063 CA 2089063 CA 2089063 A CA2089063 A CA 2089063A CA 2089063 C CA2089063 C CA 2089063C
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- CA
- Canada
- Prior art keywords
- adhesive
- string
- valves
- passage means
- manifold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/06—Manufacture of central layers; Form of central layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/001—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0204—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to the edges of essentially flat articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
- B05C5/0275—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated flow controlled, e.g. by a valve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0225—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
- B05C5/0237—Fluid actuated valves
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
- Coating Apparatus (AREA)
Abstract
An apparatus for use in forming core layers for plywood from a plurality of veneer sections includes a manifold which extends transversely to a work flow path and across which the veneer sections are sequentially moved.
An adhesive passage in the manifold is connected in fluid communication with a plurality of modular dispenser guns.
Each of the modular dispenser guns is connected in fluid communication with either an adhesive dispenser head or a string dispenser head. At the adhesive dispenser heads, adhesive is engaged by the leading end portion of a veneer section and pressed against the trailing end portion of a next preceding veneer section. At the string dispenser heads, string coated with adhesive is applied to downwardly facing major side surfaces of the veneer sections. Each of the modular dispenser guns includes a valve which is operable between open and closed conditions and an actuator which effects operation of the valve between the open and closed conditions.
An adhesive passage in the manifold is connected in fluid communication with a plurality of modular dispenser guns.
Each of the modular dispenser guns is connected in fluid communication with either an adhesive dispenser head or a string dispenser head. At the adhesive dispenser heads, adhesive is engaged by the leading end portion of a veneer section and pressed against the trailing end portion of a next preceding veneer section. At the string dispenser heads, string coated with adhesive is applied to downwardly facing major side surfaces of the veneer sections. Each of the modular dispenser guns includes a valve which is operable between open and closed conditions and an actuator which effects operation of the valve between the open and closed conditions.
Description
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Background of the invention The present invention relates to a new and improved a apparatus for use in f~rming core layers for plywood from a plurality of veneer sections.
Plywood commonly includes core layers formed by veneer sections. The core layers are formed of relatively low quality wood and are sandwiched between panels of relatively high quality wood. 7Cnterconnecting the veneer sections with string is disclosed in U.S. Patent ~Io.
4,44,182.
l.~n apparatus has previously been used to interconnect veneer sections by applying glue spots to edges of the veneer sections. String covered with adhesive was applied to t'he veneer sections by the apparatus to interconnect and reinforce the veneer sections. This known apparatus included a relatively complicated mechanical linkage arrangement to control the application of adhesive.
~P~Tns z~o~ ~oaz~r~o coy ~~~,s port Pz~at~or~
Background of the invention The present invention relates to a new and improved a apparatus for use in f~rming core layers for plywood from a plurality of veneer sections.
Plywood commonly includes core layers formed by veneer sections. The core layers are formed of relatively low quality wood and are sandwiched between panels of relatively high quality wood. 7Cnterconnecting the veneer sections with string is disclosed in U.S. Patent ~Io.
4,44,182.
l.~n apparatus has previously been used to interconnect veneer sections by applying glue spots to edges of the veneer sections. String covered with adhesive was applied to t'he veneer sections by the apparatus to interconnect and reinforce the veneer sections. This known apparatus included a relatively complicated mechanical linkage arrangement to control the application of adhesive.
Summary of the Invention The present invention provides a new and improved apparatus for use in forming core layers for plywood from a plurality of veneer sections. The apparatus includes a manifold across which the veneer sections are sequentially moved. An adhesive passage extends along the manifold.
A plurality of adhesive dispenser heads and string dispenser heads are disposed along the manifold. Each of the adhesive dispenser heads includes an outlet from which adhesive is dispensed for engagement by end portions of the veneer sections. Each of the string dispenser heads includes a passage from which a string coated with adhesive is dispensed to interconnect and reinforce the veneer sections.
Each of the adhesive dispenser heads and each of the string dispenser heads is associated with a valve to control the flow of adhesive. Each of the valves is connected with an actuator which effects operation of the valve between open and closed conditions. In one embodiment of the invention, the actuators are operable under the influence of fluid pressure to move the valves between the open and closed conditions. The valves and actuators are advantageously disposed in modular units which are connected with the manifold.
.25 Brief Description of the Drawinos The foregoing and other features of the invention will become more apparent upon a consideration of the following S
-~~
description taken in connection with the accompanying drawings wherein:
Fig. 1 is a tap plan view of an apparatus constructed in accordance with the present invention to form core layers for plywood from a plurality of veneer sections;
Fig. 2 is a front elevational view, taken generally along the line 2-2 of Fig. 1, further illustrating the construction of the apparatus;
Fig. 3 is a side elevational view, taken on an enlarged scale along the line ~-~ of Fig. 2, illustrating the relationship of a manifold and an adapter block to an adhesive dispenser head and a string dispenser head;
Fig. 4 is a sectional view, taken generally along the _ line 4-4 of Fig. 2, illustrating the relationship of a modular dispenser gun to the manifold and adhesive dispenser head;
Fig. 5 is an enlarged fragmentary sectional view of a portion of Fig. 4;
Fig. 6 is a plan view, on a somewhat enlarged scale and taken along the line 6-6 of Fig. 4, illustrating a bottom side of the adhesive dispenser head;
Fig.~7 is a plan view, on a somewhat enlarged scale and taken generally along the line 7-7 of Fig.
illustrating an upper side of the adhesive dispenser head;
Fig. 8 is a sectional view, taken generally along the line 8-8 of Fig. 2, illustrating the relationship of a t _4_ modular dispenser gun to the manifold and string dispenser head;
Fig, ~ is an enlarged fragmentary sectional view of a portion of Fig. 8; and Fig. 10 is a schematic illustration depicting the construction of a modular dispenser gun.
~3escription of a specific Preferred Embodiment of the Invention General Description An apparatus 12 (Figs. 1 and 2) for use in forming core layers for plywood from a plurality of veneer sections includes a pair of applicator assemblies 14 and 16 which are connected with a base 18. The apparatus 12 extends across a work flow path, indicated schematically by an arrow 22 in Fig. 1, along which veneer sections are sequentially moved. Each veneer section is intermittently moved along the work flow path 22, in a known manner, by a plurality of conveyor chains which have been indicated schematically at 26 in Figs. 1 and 2.
A veneer section 24 (Figs. 2 and 3) is moved to and stopped at a position in which a trailing end portion of the veneer section is supported on a plurality of adhesive dispenser heads 32 and a plurality of string dispenser heads 34. As the leading end portion 38 (Fig. 4) of a next succeeding veneer section 40 approaches the trailing end . portion 28 of the stationary veneer section 24, small bodies or dots of hot thermoplastic adhesive are dispensed ~~C~7~t~vJ
.by the adhesive dispenser heads 32. The leading end portion 38 of the approaching veneer section 40 presses the bodies of thermoplastic adhesive against the trailing end portion 28 of the immediately preceding veneer section 24.
As the small bodies or dots of adhesive are compressed between the trailing end portion 28 of the veneer section 24 and the leading end portion 38 of the veneer section 40, force is transmitted from the trailing veneer section 40 to the leading veneer section 24 to move both veneer sections forwardly. As this occurs, the adhesive sets and iwterconnects the veneer sections.
As the veneer sections 24 and 40 move forwardly together, string 42 (Figs. 8 and 9) coated with hot thermoplastic adhesive, is dispensed from the string dispenser heads 34. The coating of adhesive on the string 42 causes the string to adhere to the downwardly facing major sides of the veneer sections 24 and 40. The string 42 extends across the joint between the veneer sections 24 and 40 to further interconnect 'the veneer sections. The string 42 is secured to the downwardly facing major sides of the veneer sections 24 and 40 by the adhesive, to reinforce the veneer sections.
The conveyor chains 26 are operable to move each of the veneer sections in turn onto the adhesive dispenser heads 32 and string dispenser heads 34, in the manner shown for the veneer section 24 in Fig. 3. The conveyor chains 26 are then operable to move the next succeeding veneer _6_ section 40 (Fig. 4) into abutting engagement with the preceding veneer section 24 while the preceding veneer section is stationary. The conveyor chains 26 then continue the forward movement of both veneer sections 24 and 40 together along the work flow path 22.
In accordance with a feature of the pxesent invention, a modular dispenser gun 44 (Fig. 4) is provided at each of the adhesive dispenser heads 32 and at each of the string dispenser heads 34 (Fig. 8) to control the flow of adhesive. Each of the modular dispenser guns 44 is connected in fluid communication with a linear main adhesive passage 46 which extends lengthwise along a manifold 48. The horizontal main adhesive passage 46 is connected with a source of hot thermoplastic adhesive under pressure. The manifold 48 and main adhesive passage 46 extend perpendicular to the work flow path 22 (Fig. 1) of the veneer sections.
The main adhesive passage 46 is connected in fluid communication with each of the modular dispenser guns 44 for the adhesive dispenser heads 32 (Fig> 4) and the string dispenser heads 34 (Fig. 8). Thus, connector passages 52 (Fig. 4) connect the modular dispenser guns 44 for each of the adhesive dispenser heads 32 with the main adhesive passage 46 in the manifold 48. Similarly, connector passages 54 (Fig. 8) connect the modular dispenser guns 44 for each of the string dispenser heads 34 with the main adhesive passage 46 in the manifold 48.
. .
Each of the modular dispenser guns 44 (Fig. 10) .
includes a valve member 58 which is movable in a housing 59 between a closed position engaging a valve seat 60 and an open position spaced from the valve seat, When the valve member 58 is in the closed position shown in Fig. 10, the valve member blocks a flow of adhesive from a chamber 62 in the modular dispenser gun 44, Each of the modular dispenser guns 44 includes a heating element (not shown) which maintains the pressurized thermoplastic adhesive in the chamber 62 at a desired temperatuxe.
When the valve member 58 is in the open position spaced from the valve seat 60, hot thermoplastic adhesive under pressure flows from the main adhesive passage 46 (Figs. 4 and 8) through a connector passage 52 or 54 to the chamber 62 in 'the modular dispenser gun 44~(Fig, 10). The pressurized adhesive flows from the chamber 62 past an open valve member 58. The pressurized hot thermoplastic adhesive then flows upwardly from the modular dispenser gun 44 to either an adhesive dispenser head 32 or a string dispenser head 34.
Each of the modular dispenser guns 44 includes an actuator assembly 66 (Fig. 10) disposed in the housing 59.
The actuator assembly 66 is operable to move the valve member 58 vertically between the closed position shown in Fig. 10 and an open position in which the valve member is ' spaced from the valve seat 60. The actuator assembly 66 is operated under the influence of fluid pressure, that is, ~ ,r~ ~ ' i ~~CJ~f~~o~
under the influence of air pressure. ~iowever, if desired, the actuator assembly 66 could utilize an electrical solenoid to move~the valve member 58.
Air is conducted from a conduit 68 (Fig. 10) to a plurality of solenoid actuated control valves 70. Fach of the control valves 70 is connected in fluid communication with one of the modular dispenser guns 44. Y~hen a control valve 70 is in a closed position, the actuator assembly 66 is vented to atmosphere through a vent conduit 82. At this time, airflow from the conduit 68 to the actuator assembly 66 is blocked. Upon operation of the solenoid actuated control valve 70 to an open condition, the conduit 68 is connected~in fluid communication with the actuator assembly 66 through conduit 72 and a connector passage 74 (Figs. 4 and 8) in the manifold 48.
When the control valve 70 is actuated to an open condition, air pressure from the conduit 72 (Fig. 10) enters the actuator 66 and is applied against a piston 78 connected with the valve member 58. The air pressure applied against the piston 78 moves the valve member 58 vertically downwardly from the closed position illustrated in Fig. 10 to an open position against the influence of a biasing spring 80. Once the piston 78 has moved the valve member 58 to the open position, the pressurized adhesive flows from the chamber 62 in the modular dispenser gun 44 to either an adhesive dispenser head 32 (Fig. 4) or a string dispenser head 34 {Fig. 8).
When the valve member 58 (Fig. 10) has been in the open position for a sufficient length of time to enable a desired amount of adhesive to flow to either the adhesive dispenser head 32 (Fig. 4) ar the string dispenser head 34 (Fig. 8), the control valve 70 (Fig. 10) is actuated to the closed condition. Closing the control valve 70 vents the actuator assembly 66 to atmosphere through the vent conduit 82. This enables the biasing spring 80 to immediately move the valve member 58 vertically upwardly from the open position to the closed position.
The amount of adhesive which is conducted from the modular dispenser gun 44 to either the adhesive dispenser head 32 (Fig. 4) or the string dispenser head 34 (Fig. 8) is readily controlled by controlling the length of time which the valve 70 (Fig. 10) remains open. The rate at which adhesive is conducted from the modular dispenser gun 44 may be adjusted by varying the distance which the valve member 58 moves away from the valve seat 60 when the valve member is actuated from the closed position of Fig. 10 to the open position. Although it is contemplated that the modular dispenser gun 44 could have many different constructions, in one specific preferred embodiment of the 3.nventir~n, the modular dispenser gun 44 was a Nordson H200 Series Automatic Modular Gun which is available from Nardson Coxporation having a place of business at Westlake, Ohio. If. desired, the control valves 70 could be included in the modular dispenser guns 44.
~~~~v~~
-ia-Manifold Each~of the applicator assemblies 14 and 16 {Figs. 1 and 2) includes a one-piece manifold 48 formed from an elongated block of metal. A cylindrical main adhesive passage 46 {Figs. 4 and 8) is formed in the manifold 48 and extends between opposite ends of the manifold. A
horizontal longitudinal central axis of the linear main adhesive passage 46 extends parallel to a horizontal longitudinal central axis of the manifold 48. Opposite ends of the main adhesive passage 46 are plugged. Although it is preferred to form the main adhesive passage 46 in the elongated metal block of the manifold 48, the main adhesive passage could be a sepaxate conduit if desired.
Hot thermoplastic adhesive is conducted toward a central portion of the main adhesive passage 46 from locations adjacent to opposite ends of the main adhesive passage. Thus, a pair of adhesive supply conduits 86 and 88 (Figs. 1 and 2) are connected to opposite ends of the manifold 48. The conduits 86 and 88 are connected in fluid 2a communication with 'the main adhesive passage 46 adjacent to the plugged ends of the main adhesive passage. The conduits 86 and 88 supply the main adhesive passage 46 with hot thermoplastic adhesive under pressure.
The hot thermoplastic adhesive may flow from opposite ends of the main adhesive passage 46 toward the central portion of the main adhesive passage. This allows the adhesive dispenser heads 32 and string dispenser heads 34 t; ,a ~'~a~3 ~u:.~
adjacent to opposite ends-of the manifold 48 to be rendered inactive without having a body of stagnant adhesive in the main adhesive passage 46. The horizontal connector passages 52 and ~4 (Figs.,4 and 8) are formed in the metal block of the manifold 48. The connector passages ~2 and 54 extend perpendicular to the main adhesive passage 46 and connect the main adhesive passage in fluid communication with the modular dispenser guns 44. Providing two independent controlled applicator assemblies 14, 16 as opposed to one manifold of the same length provides for greater system flexibility. For example, in the assembly of veneer sections having a width substantially equal to or less than the length of one of the assemblies it may be desirous to utilize only one of the assemblies at a time.
Cylia~drical heater passages 92 and 94' are formed in the metal block of the manifold 48 and extend lengthwise through the manifold between opposite ends of the manifold.
The linear heater passages 92 and 94 have horizontal longitudinal central axes which extend parallel to the longitudinal central axis of the main adhesive passage 46.
The longitudinal central axes of the heater passages 92 and 94 are disposed in a vertical plane which is disposed between the modular dispenser guns 44 and a vertical plane containing the longitudinal central axis of the main adhesive passage 46. This enables heat to be conducted from the heater passages 92 and 94 to heat adhesive in the -12' main adhesive passage 46 and to heat the modular dispenser guns 44.
Electrical heater elements are disposed in the heater passages 92 and 94. In the illustrated embodiment of the invention, there are four electrical heater elements in the manifold 48. Thus, a cylindrical heater element 96 (Fig.
3) is mounted in the left (as viewed in Fig. 1) end portion of the passage 92 (Fig. 4). A second heater element (not shown) is mounted in the right end portion of the passage 92. Similarly, a heater element 98 (Fig. 3) is mounted in the left (as viewed in Fig. 1) end portion of the passage 94 (Fig. 4). A second heater element (not shown) is mounted in the right end portion of the passage 94.
Electrical wiring 102 (Fig. ~) for the heater elements 96 and 98 is disposed in a passage 104 formed in the metal block of the manifold 48. .The electrical wiring 102 for the heater elements extends lengthwise along the manifold 48 to an electrical connection 106 (Fig. 1) at an end portion of the manifold. 1~ temperature sensor 108 is mounted in the metal block of the manifold 42 to sense the temperature of the manifold. If the temperature of the manifold 48 falls below a predetermined temperature, the sensor 108 effects energization of the heater elements 96 and 98 to effect the transfer of additional heat to the manifold 48. Wiring (not shaven) for the heater elements at the right ends (as viewed in Fig. 1) of the passages 92 and 94 also extends to the electrical connection 106.
-a3-A plurality of vertically.extending rectangular recesses 112 are formed in the metal block of the manifold 48 to receive the modular dispenser guns 44 (Figs. 4 and 8). The rectangular recesses 112 extend between a horizontal upper side surface 214 of the manifold 48 and a horizontal lower side surface 116 of the manifold. The rectangular recesses 112 have a generally T1-shaped cross sectional configuration as viewed in horizontal plane in Figs. 4 and 8.
There is a modular dispenser gun 44 associated with each of the adhesive dispenser heads 32 and each of the string dispenser heads 34. Therefore, there is a recess 112 formed in the manifold 48 for each of the adhesive dispenser heads 32 and each of the string dispenser heads 34. In the specific embodiment of the invention illustrated in Figs. 1 and 2, there are nine recesses 112 formed in the manifold 48 of the applicator assembly 14.
Six of the recesses 112 are associated with adhesive dispenser heads 32. The other three recesses are associated with string dispenser heads 34.
Each of the modular dispenser guns 44 is disposed in one of the recesses 112 and is connected with the manifold 48 by suitable fasteners, that is, bolts 118. The bolts 118 extend through the modular dispenser guns 44 into threaded openings formed in the manifold 48. The modular dispenser guns 44 are mounted in the recesses aa2 with para11e1 longitudinal central axes of the valves 58 (Fig.
10) in a single vertical plane which extends parallel to a vertical plane containing the central axis of the manifold 48.
AdatAter Blocks The adhesive dispenser heads 32 and the string dispenser heads 34 (Figs. 4 and 8) axe mounted on rectangular adapter blocks 122 which extend upwardly from the manifold 48. The adapter blocks 122 support the adhesive dispenser heads 32 and string .dispenser heads 34 above the manifold 48. The metal adapter blocks 122 provide space for the chains 26 (Figs. 1 and 2) to move between the lower side of the veneer sections and the upper side 114 of the manifold 48.
The adapter blocks 122 are connectsd.directly to the manifold 48. The adhesive dispenser heads 32 (Fig. 4) and string dispenser heads 34 (Fig. 8) are connected directly to the adapter blocks 122. Therefore, an adhesive dispenser head 32 or a string dispenser head 34 can be replaced without replacing the associated adapter block 122.
The adapter blocks 122 have vertically extending adhesive passages 124. ,Adhesive is conducted upwardly from the modular dispenser guns 44 through the passages 124 to the adhesive dispenser head 32 (Fig. 4) or the string dispenser head 34 {Fig. 8).
Two different size adapter blocks 122 are provided. A
relatively small adapter block 122 is provided to support n, ~~ ,.~ r~ f c3 ~ ~~ r~ j only an adhesive dispenser head 32. A somewhat larger adapter block 122 is provided to support both an adhesive dispenser head 32 and a string dispenser head 34. The adapter blocks which are.sized to suppoxt only an adhesive dispenser head 32, have only a single vertical passage 124.
The adapter blocks 122 which are sized to support both an adhesive dispenser head 32 and a string dispenser head 34, have a pair of parallel and spaced apart vertical adhesive passages 124. xt should be understood that the vertical height of an adapter block for just an adhesive dispenser head 34 is the same as the vertical height of an adapter block for both an adhesive dispenser head 32 and a string dispenser head 34.
Adhesive Dispenser Plead The construction of the adhesive dispenser head 32 is illustrated in Figs. 4-7. The metal adhesive dispenser head 32 has an inclined upper side surface 130 (Figs. 4 and 5) which is skewed at an acute angle approximately 15° to a horizontal plane. The inclined upper side surface 130 of the adhesive dispenser head 32 is engaged by the leading end portion 38 of a veneer section 40. The leading end portion 38 of the veneer section 40 is caromed upwardly by the inclined upper side surface 130 of the adhesive dispenser head 32 as the veneer section is moved onto the adhesive dispenser head, in the direction of the arrow 134 in Fig. 4, by the chains 26 (Figs. 1 and 2).
The adhesive dispenser head 32 also has a horizontal upper side surface 136 (Figs. 4 and 5). The horizontal upper side surface 136 of the adhesive dispenser head 32 is engaged by a trailing end portion 38 of a stationary veneer section 24 which is to be secured to the next succeeding veneer section 40 by adhesive.
An adhesive passage 138 in the adhesive dispenser head 32 extends vertically upwardly from a flat horizontal lower side surface 140 of the adhesive dispenser head 32 (Figs. 5 and 6) to a cylindrical adhesive chamber 142 (Figs. 4-7) formed in the adhesive dispenser head. Therefore, adhesive from the modular dispenser gun 44 (Fig. 4) flows directly upwardly through the passage 124 in the adapter block 122 and through the passage 138 in the adhesive dispenser head 32 to the adhesive chamber.~142. The cylindrical adhesive chamber 142 has a horizontal central axis which extends parallel to the central axis of the manifold 48.
A plurality of adhesive outlet passages 146 (Figs. 5 and 7) are disposed in a linear array and extend between the cylindrical adhesive chamber 142 and the horizontal upper side 136 of the adhesive dispenser head 32. The adhesive outlet passages 146 intersect the horizontal upper side 136 of the adhesive dispenser head 32 at a location just past an intersection between the inclined upper side 130 of the adhesive dispenser head and the horizontal upper side of the adhesive dispenser head. Adhesive flow is _1~_ controlled by the size of the diameter and the length of the passages 146. The outer end of the adhesive chamber 142 is blocked by a suitable plug.
Upon movement of the valve member 58 (Fig. 10) in the modular dispenser gun 44 to an open position by the pneumatic actuator 66, hot thermoplastic adhesive flows upwardly from the modular dispenser gun through the adhesive passage 124 (Fig. 4) in the adapter block 22. The hot adhesive flows from 'the adapter block passage 124 upwardly through the passage 138 (Fig. 5) in the adhesive ' dispenser head 32 to the adhesive chamber 142. The adhesive then flows upwardly from the chamber 142 through the linear array of outlet passages 146 (Fig. 7) to the upper side of the adhesive dispenser head 32.
As the adhesive leaves the outlet passages 146, the leading end portion 38 of the veneer section 40 (Fig. 4) is approaching the stationary trailing end portion 28 of the preceding veneer section 24. The adhesive which is dispensed. from the outlet passages 146 is pressed between the trailing end portion 28 of the veneer section 24 and the leading end portion 38 of the veneer section 40. As the thermoplastic adhesive cools, it interconnects the two veneer sections 24 and 40.
String Dispenser Head A string, indicated schematically at 42 in Fig. 9, is coated with hot thermoplastic adhesive and is withdrawn from the string dispenser head 34 as the veneer sections 24 and 40 move forwardly together. The adhesive coated string 42 is pressed against downwardly facing major side surfaces of the veneer sections. The adhesive coating on the string 42 secures the string to the veneer sections and reinforces the veneer sections. The string 42 extends across the joints between the veneer sections to interconnect the veneer sections. In addition, the string 42 and associated adhesive reinforces the veneer sections to prevent breaking apart of the veneer sections along grain lines.
ZO The metal string dispenser head 34 has an inclined upper side surface 154 (Figs. 8 and 9~ which engages the leading end portion 38 of a veneer section 40. The inclined upper side surface 154 raises the leading end portion 38 (Fig. 8) of the veneer section 40 upwardly toward the trailing end portion 28 of a next preceding veneer section 24. The inclined upper side surface 154 of the string dispenser head 34 is skewed at an angle of approximately 15° to a horizontal plane.
In addition, the string dispenser head 34 has a 2.0 horizontal upper side surface 156 which intersects the inclined upper side surface 154. The horizontal upper side surface 156 of the string dispenser head 34 supports the stationary veneer section 24. The upper side surfaces 154 and 156 on the string dispenser head 34 are disposed along 'side of and form extensions of the upper side surfaces 130 and 136 (Fig. 4) on an adhesive dispenser head 32.
_1~_ ,~ ,~ ~i j However, the string dispenser heads 34 could be mounted separately from the adhesive dispenser heads 32 if desired.
~ cylindrical string passage 160 extends through the string dispenser head 34. The string passage 160 extends at an angle of approximately 10° to a horizontal plane. As the string 42 moves through the passage 160, the hot thermoplastic adhesive is applied to the string. The string passage 160 is connected with a modular dispenser gun 44 through the adhesive passage 124 in the adapter block 122 and through an adhesive passage 162 (Figs. 8 and 9) formed in the string dispenser head 34.
Upon operation of the modular dispenser gun 44 (Fig.
8) to an open or actuated condition, adhesive under pressure flows upwardly from the modular dispenser gun through the passage 124 in the adapter block 22 and through the passage 162 in the string dispenser head 34 to the string passage 160. The rate of flow of adhesive is such that, as the string 42 is pulled through the string passage 160, the adhesive is drawn out of the passage with the string.
When the veneer section 24 is stationary on the string dispenser head 34, the modular dispenser gun 44 is 'maintained in a closed ox unactuated condition. As soon as the veneer section 24 begins to move for,~ardly relative to the string dispenser head 34 with the veneer section 40, the modular dispenser gun 44 is actuated to an open _20_ ~~~<';~3t~~e!' condition. This causes hot thermoplastic adhesive to flora into the string passage 160 and to coat the string 42.
Although it is preferred to use the string dispenser heads 34 in combination with the adhesive dispenser heads 32, either set of dispenser heads could be used without the other if desired. Thus, the apparatus 12 could have adhesive dispenser heads 32 and no string dispenser heads 34 if desired. On the other hand, the apparatus 12 could have string dispenser heads 34 and no adhesive dispenser heads 32 if desired.
C~nclusion The present invention provides a new and improved apparatus 12 for use in forming core layers for plywood from a plurality of veneer sections 24 and:40. The apparatus 12 includes a manifold 48 across which the veneer sections are sequentially moved. A main adhesive passage 46 extends along the manifold 48.
A plurality of adhesive dispenser heads 32 and string dispenser heads 34 are disposed.along the manifold 48.
Each of the adhesive dispenser heads 32 includes an outlet 146 from which adhesive to be engaged by end portions 28 and 38 of the veneer sections is dispensed. Each of the ' string dispenser heads 34 includes a passage 160 from which a string 42 coated with adhesive is dispensed to interconnect and reinforce the veneer sections.
Each of the adhesive dispenser heads 32 and each of the string dispenser heads 34 is associated with a valve 58 G ;' /i ~ , ~~~~~~'~ ,~
~.1 r to control the flow of adhesive. Each of the valves 58 is connected with an actuator 66 which effects operation of the valve between open and closed conditions. In one embodiment of the invention, the actuators 66 are operable under the influence of fluid pressuxe to move the valves 58 between the open and closed c4nditions. The valves ~8 and actuators 66 are advantageousllr disposed in. modular units which are connected with the manifold 48.
A plurality of adhesive dispenser heads and string dispenser heads are disposed along the manifold. Each of the adhesive dispenser heads includes an outlet from which adhesive is dispensed for engagement by end portions of the veneer sections. Each of the string dispenser heads includes a passage from which a string coated with adhesive is dispensed to interconnect and reinforce the veneer sections.
Each of the adhesive dispenser heads and each of the string dispenser heads is associated with a valve to control the flow of adhesive. Each of the valves is connected with an actuator which effects operation of the valve between open and closed conditions. In one embodiment of the invention, the actuators are operable under the influence of fluid pressure to move the valves between the open and closed conditions. The valves and actuators are advantageously disposed in modular units which are connected with the manifold.
.25 Brief Description of the Drawinos The foregoing and other features of the invention will become more apparent upon a consideration of the following S
-~~
description taken in connection with the accompanying drawings wherein:
Fig. 1 is a tap plan view of an apparatus constructed in accordance with the present invention to form core layers for plywood from a plurality of veneer sections;
Fig. 2 is a front elevational view, taken generally along the line 2-2 of Fig. 1, further illustrating the construction of the apparatus;
Fig. 3 is a side elevational view, taken on an enlarged scale along the line ~-~ of Fig. 2, illustrating the relationship of a manifold and an adapter block to an adhesive dispenser head and a string dispenser head;
Fig. 4 is a sectional view, taken generally along the _ line 4-4 of Fig. 2, illustrating the relationship of a modular dispenser gun to the manifold and adhesive dispenser head;
Fig. 5 is an enlarged fragmentary sectional view of a portion of Fig. 4;
Fig. 6 is a plan view, on a somewhat enlarged scale and taken along the line 6-6 of Fig. 4, illustrating a bottom side of the adhesive dispenser head;
Fig.~7 is a plan view, on a somewhat enlarged scale and taken generally along the line 7-7 of Fig.
illustrating an upper side of the adhesive dispenser head;
Fig. 8 is a sectional view, taken generally along the line 8-8 of Fig. 2, illustrating the relationship of a t _4_ modular dispenser gun to the manifold and string dispenser head;
Fig, ~ is an enlarged fragmentary sectional view of a portion of Fig. 8; and Fig. 10 is a schematic illustration depicting the construction of a modular dispenser gun.
~3escription of a specific Preferred Embodiment of the Invention General Description An apparatus 12 (Figs. 1 and 2) for use in forming core layers for plywood from a plurality of veneer sections includes a pair of applicator assemblies 14 and 16 which are connected with a base 18. The apparatus 12 extends across a work flow path, indicated schematically by an arrow 22 in Fig. 1, along which veneer sections are sequentially moved. Each veneer section is intermittently moved along the work flow path 22, in a known manner, by a plurality of conveyor chains which have been indicated schematically at 26 in Figs. 1 and 2.
A veneer section 24 (Figs. 2 and 3) is moved to and stopped at a position in which a trailing end portion of the veneer section is supported on a plurality of adhesive dispenser heads 32 and a plurality of string dispenser heads 34. As the leading end portion 38 (Fig. 4) of a next succeeding veneer section 40 approaches the trailing end . portion 28 of the stationary veneer section 24, small bodies or dots of hot thermoplastic adhesive are dispensed ~~C~7~t~vJ
.by the adhesive dispenser heads 32. The leading end portion 38 of the approaching veneer section 40 presses the bodies of thermoplastic adhesive against the trailing end portion 28 of the immediately preceding veneer section 24.
As the small bodies or dots of adhesive are compressed between the trailing end portion 28 of the veneer section 24 and the leading end portion 38 of the veneer section 40, force is transmitted from the trailing veneer section 40 to the leading veneer section 24 to move both veneer sections forwardly. As this occurs, the adhesive sets and iwterconnects the veneer sections.
As the veneer sections 24 and 40 move forwardly together, string 42 (Figs. 8 and 9) coated with hot thermoplastic adhesive, is dispensed from the string dispenser heads 34. The coating of adhesive on the string 42 causes the string to adhere to the downwardly facing major sides of the veneer sections 24 and 40. The string 42 extends across the joint between the veneer sections 24 and 40 to further interconnect 'the veneer sections. The string 42 is secured to the downwardly facing major sides of the veneer sections 24 and 40 by the adhesive, to reinforce the veneer sections.
The conveyor chains 26 are operable to move each of the veneer sections in turn onto the adhesive dispenser heads 32 and string dispenser heads 34, in the manner shown for the veneer section 24 in Fig. 3. The conveyor chains 26 are then operable to move the next succeeding veneer _6_ section 40 (Fig. 4) into abutting engagement with the preceding veneer section 24 while the preceding veneer section is stationary. The conveyor chains 26 then continue the forward movement of both veneer sections 24 and 40 together along the work flow path 22.
In accordance with a feature of the pxesent invention, a modular dispenser gun 44 (Fig. 4) is provided at each of the adhesive dispenser heads 32 and at each of the string dispenser heads 34 (Fig. 8) to control the flow of adhesive. Each of the modular dispenser guns 44 is connected in fluid communication with a linear main adhesive passage 46 which extends lengthwise along a manifold 48. The horizontal main adhesive passage 46 is connected with a source of hot thermoplastic adhesive under pressure. The manifold 48 and main adhesive passage 46 extend perpendicular to the work flow path 22 (Fig. 1) of the veneer sections.
The main adhesive passage 46 is connected in fluid communication with each of the modular dispenser guns 44 for the adhesive dispenser heads 32 (Fig> 4) and the string dispenser heads 34 (Fig. 8). Thus, connector passages 52 (Fig. 4) connect the modular dispenser guns 44 for each of the adhesive dispenser heads 32 with the main adhesive passage 46 in the manifold 48. Similarly, connector passages 54 (Fig. 8) connect the modular dispenser guns 44 for each of the string dispenser heads 34 with the main adhesive passage 46 in the manifold 48.
. .
Each of the modular dispenser guns 44 (Fig. 10) .
includes a valve member 58 which is movable in a housing 59 between a closed position engaging a valve seat 60 and an open position spaced from the valve seat, When the valve member 58 is in the closed position shown in Fig. 10, the valve member blocks a flow of adhesive from a chamber 62 in the modular dispenser gun 44, Each of the modular dispenser guns 44 includes a heating element (not shown) which maintains the pressurized thermoplastic adhesive in the chamber 62 at a desired temperatuxe.
When the valve member 58 is in the open position spaced from the valve seat 60, hot thermoplastic adhesive under pressure flows from the main adhesive passage 46 (Figs. 4 and 8) through a connector passage 52 or 54 to the chamber 62 in 'the modular dispenser gun 44~(Fig, 10). The pressurized adhesive flows from the chamber 62 past an open valve member 58. The pressurized hot thermoplastic adhesive then flows upwardly from the modular dispenser gun 44 to either an adhesive dispenser head 32 or a string dispenser head 34.
Each of the modular dispenser guns 44 includes an actuator assembly 66 (Fig. 10) disposed in the housing 59.
The actuator assembly 66 is operable to move the valve member 58 vertically between the closed position shown in Fig. 10 and an open position in which the valve member is ' spaced from the valve seat 60. The actuator assembly 66 is operated under the influence of fluid pressure, that is, ~ ,r~ ~ ' i ~~CJ~f~~o~
under the influence of air pressure. ~iowever, if desired, the actuator assembly 66 could utilize an electrical solenoid to move~the valve member 58.
Air is conducted from a conduit 68 (Fig. 10) to a plurality of solenoid actuated control valves 70. Fach of the control valves 70 is connected in fluid communication with one of the modular dispenser guns 44. Y~hen a control valve 70 is in a closed position, the actuator assembly 66 is vented to atmosphere through a vent conduit 82. At this time, airflow from the conduit 68 to the actuator assembly 66 is blocked. Upon operation of the solenoid actuated control valve 70 to an open condition, the conduit 68 is connected~in fluid communication with the actuator assembly 66 through conduit 72 and a connector passage 74 (Figs. 4 and 8) in the manifold 48.
When the control valve 70 is actuated to an open condition, air pressure from the conduit 72 (Fig. 10) enters the actuator 66 and is applied against a piston 78 connected with the valve member 58. The air pressure applied against the piston 78 moves the valve member 58 vertically downwardly from the closed position illustrated in Fig. 10 to an open position against the influence of a biasing spring 80. Once the piston 78 has moved the valve member 58 to the open position, the pressurized adhesive flows from the chamber 62 in the modular dispenser gun 44 to either an adhesive dispenser head 32 (Fig. 4) or a string dispenser head 34 {Fig. 8).
When the valve member 58 (Fig. 10) has been in the open position for a sufficient length of time to enable a desired amount of adhesive to flow to either the adhesive dispenser head 32 (Fig. 4) ar the string dispenser head 34 (Fig. 8), the control valve 70 (Fig. 10) is actuated to the closed condition. Closing the control valve 70 vents the actuator assembly 66 to atmosphere through the vent conduit 82. This enables the biasing spring 80 to immediately move the valve member 58 vertically upwardly from the open position to the closed position.
The amount of adhesive which is conducted from the modular dispenser gun 44 to either the adhesive dispenser head 32 (Fig. 4) or the string dispenser head 34 (Fig. 8) is readily controlled by controlling the length of time which the valve 70 (Fig. 10) remains open. The rate at which adhesive is conducted from the modular dispenser gun 44 may be adjusted by varying the distance which the valve member 58 moves away from the valve seat 60 when the valve member is actuated from the closed position of Fig. 10 to the open position. Although it is contemplated that the modular dispenser gun 44 could have many different constructions, in one specific preferred embodiment of the 3.nventir~n, the modular dispenser gun 44 was a Nordson H200 Series Automatic Modular Gun which is available from Nardson Coxporation having a place of business at Westlake, Ohio. If. desired, the control valves 70 could be included in the modular dispenser guns 44.
~~~~v~~
-ia-Manifold Each~of the applicator assemblies 14 and 16 {Figs. 1 and 2) includes a one-piece manifold 48 formed from an elongated block of metal. A cylindrical main adhesive passage 46 {Figs. 4 and 8) is formed in the manifold 48 and extends between opposite ends of the manifold. A
horizontal longitudinal central axis of the linear main adhesive passage 46 extends parallel to a horizontal longitudinal central axis of the manifold 48. Opposite ends of the main adhesive passage 46 are plugged. Although it is preferred to form the main adhesive passage 46 in the elongated metal block of the manifold 48, the main adhesive passage could be a sepaxate conduit if desired.
Hot thermoplastic adhesive is conducted toward a central portion of the main adhesive passage 46 from locations adjacent to opposite ends of the main adhesive passage. Thus, a pair of adhesive supply conduits 86 and 88 (Figs. 1 and 2) are connected to opposite ends of the manifold 48. The conduits 86 and 88 are connected in fluid 2a communication with 'the main adhesive passage 46 adjacent to the plugged ends of the main adhesive passage. The conduits 86 and 88 supply the main adhesive passage 46 with hot thermoplastic adhesive under pressure.
The hot thermoplastic adhesive may flow from opposite ends of the main adhesive passage 46 toward the central portion of the main adhesive passage. This allows the adhesive dispenser heads 32 and string dispenser heads 34 t; ,a ~'~a~3 ~u:.~
adjacent to opposite ends-of the manifold 48 to be rendered inactive without having a body of stagnant adhesive in the main adhesive passage 46. The horizontal connector passages 52 and ~4 (Figs.,4 and 8) are formed in the metal block of the manifold 48. The connector passages ~2 and 54 extend perpendicular to the main adhesive passage 46 and connect the main adhesive passage in fluid communication with the modular dispenser guns 44. Providing two independent controlled applicator assemblies 14, 16 as opposed to one manifold of the same length provides for greater system flexibility. For example, in the assembly of veneer sections having a width substantially equal to or less than the length of one of the assemblies it may be desirous to utilize only one of the assemblies at a time.
Cylia~drical heater passages 92 and 94' are formed in the metal block of the manifold 48 and extend lengthwise through the manifold between opposite ends of the manifold.
The linear heater passages 92 and 94 have horizontal longitudinal central axes which extend parallel to the longitudinal central axis of the main adhesive passage 46.
The longitudinal central axes of the heater passages 92 and 94 are disposed in a vertical plane which is disposed between the modular dispenser guns 44 and a vertical plane containing the longitudinal central axis of the main adhesive passage 46. This enables heat to be conducted from the heater passages 92 and 94 to heat adhesive in the -12' main adhesive passage 46 and to heat the modular dispenser guns 44.
Electrical heater elements are disposed in the heater passages 92 and 94. In the illustrated embodiment of the invention, there are four electrical heater elements in the manifold 48. Thus, a cylindrical heater element 96 (Fig.
3) is mounted in the left (as viewed in Fig. 1) end portion of the passage 92 (Fig. 4). A second heater element (not shown) is mounted in the right end portion of the passage 92. Similarly, a heater element 98 (Fig. 3) is mounted in the left (as viewed in Fig. 1) end portion of the passage 94 (Fig. 4). A second heater element (not shown) is mounted in the right end portion of the passage 94.
Electrical wiring 102 (Fig. ~) for the heater elements 96 and 98 is disposed in a passage 104 formed in the metal block of the manifold 48. .The electrical wiring 102 for the heater elements extends lengthwise along the manifold 48 to an electrical connection 106 (Fig. 1) at an end portion of the manifold. 1~ temperature sensor 108 is mounted in the metal block of the manifold 42 to sense the temperature of the manifold. If the temperature of the manifold 48 falls below a predetermined temperature, the sensor 108 effects energization of the heater elements 96 and 98 to effect the transfer of additional heat to the manifold 48. Wiring (not shaven) for the heater elements at the right ends (as viewed in Fig. 1) of the passages 92 and 94 also extends to the electrical connection 106.
-a3-A plurality of vertically.extending rectangular recesses 112 are formed in the metal block of the manifold 48 to receive the modular dispenser guns 44 (Figs. 4 and 8). The rectangular recesses 112 extend between a horizontal upper side surface 214 of the manifold 48 and a horizontal lower side surface 116 of the manifold. The rectangular recesses 112 have a generally T1-shaped cross sectional configuration as viewed in horizontal plane in Figs. 4 and 8.
There is a modular dispenser gun 44 associated with each of the adhesive dispenser heads 32 and each of the string dispenser heads 34. Therefore, there is a recess 112 formed in the manifold 48 for each of the adhesive dispenser heads 32 and each of the string dispenser heads 34. In the specific embodiment of the invention illustrated in Figs. 1 and 2, there are nine recesses 112 formed in the manifold 48 of the applicator assembly 14.
Six of the recesses 112 are associated with adhesive dispenser heads 32. The other three recesses are associated with string dispenser heads 34.
Each of the modular dispenser guns 44 is disposed in one of the recesses 112 and is connected with the manifold 48 by suitable fasteners, that is, bolts 118. The bolts 118 extend through the modular dispenser guns 44 into threaded openings formed in the manifold 48. The modular dispenser guns 44 are mounted in the recesses aa2 with para11e1 longitudinal central axes of the valves 58 (Fig.
10) in a single vertical plane which extends parallel to a vertical plane containing the central axis of the manifold 48.
AdatAter Blocks The adhesive dispenser heads 32 and the string dispenser heads 34 (Figs. 4 and 8) axe mounted on rectangular adapter blocks 122 which extend upwardly from the manifold 48. The adapter blocks 122 support the adhesive dispenser heads 32 and string .dispenser heads 34 above the manifold 48. The metal adapter blocks 122 provide space for the chains 26 (Figs. 1 and 2) to move between the lower side of the veneer sections and the upper side 114 of the manifold 48.
The adapter blocks 122 are connectsd.directly to the manifold 48. The adhesive dispenser heads 32 (Fig. 4) and string dispenser heads 34 (Fig. 8) are connected directly to the adapter blocks 122. Therefore, an adhesive dispenser head 32 or a string dispenser head 34 can be replaced without replacing the associated adapter block 122.
The adapter blocks 122 have vertically extending adhesive passages 124. ,Adhesive is conducted upwardly from the modular dispenser guns 44 through the passages 124 to the adhesive dispenser head 32 (Fig. 4) or the string dispenser head 34 {Fig. 8).
Two different size adapter blocks 122 are provided. A
relatively small adapter block 122 is provided to support n, ~~ ,.~ r~ f c3 ~ ~~ r~ j only an adhesive dispenser head 32. A somewhat larger adapter block 122 is provided to support both an adhesive dispenser head 32 and a string dispenser head 34. The adapter blocks which are.sized to suppoxt only an adhesive dispenser head 32, have only a single vertical passage 124.
The adapter blocks 122 which are sized to support both an adhesive dispenser head 32 and a string dispenser head 34, have a pair of parallel and spaced apart vertical adhesive passages 124. xt should be understood that the vertical height of an adapter block for just an adhesive dispenser head 34 is the same as the vertical height of an adapter block for both an adhesive dispenser head 32 and a string dispenser head 34.
Adhesive Dispenser Plead The construction of the adhesive dispenser head 32 is illustrated in Figs. 4-7. The metal adhesive dispenser head 32 has an inclined upper side surface 130 (Figs. 4 and 5) which is skewed at an acute angle approximately 15° to a horizontal plane. The inclined upper side surface 130 of the adhesive dispenser head 32 is engaged by the leading end portion 38 of a veneer section 40. The leading end portion 38 of the veneer section 40 is caromed upwardly by the inclined upper side surface 130 of the adhesive dispenser head 32 as the veneer section is moved onto the adhesive dispenser head, in the direction of the arrow 134 in Fig. 4, by the chains 26 (Figs. 1 and 2).
The adhesive dispenser head 32 also has a horizontal upper side surface 136 (Figs. 4 and 5). The horizontal upper side surface 136 of the adhesive dispenser head 32 is engaged by a trailing end portion 38 of a stationary veneer section 24 which is to be secured to the next succeeding veneer section 40 by adhesive.
An adhesive passage 138 in the adhesive dispenser head 32 extends vertically upwardly from a flat horizontal lower side surface 140 of the adhesive dispenser head 32 (Figs. 5 and 6) to a cylindrical adhesive chamber 142 (Figs. 4-7) formed in the adhesive dispenser head. Therefore, adhesive from the modular dispenser gun 44 (Fig. 4) flows directly upwardly through the passage 124 in the adapter block 122 and through the passage 138 in the adhesive dispenser head 32 to the adhesive chamber.~142. The cylindrical adhesive chamber 142 has a horizontal central axis which extends parallel to the central axis of the manifold 48.
A plurality of adhesive outlet passages 146 (Figs. 5 and 7) are disposed in a linear array and extend between the cylindrical adhesive chamber 142 and the horizontal upper side 136 of the adhesive dispenser head 32. The adhesive outlet passages 146 intersect the horizontal upper side 136 of the adhesive dispenser head 32 at a location just past an intersection between the inclined upper side 130 of the adhesive dispenser head and the horizontal upper side of the adhesive dispenser head. Adhesive flow is _1~_ controlled by the size of the diameter and the length of the passages 146. The outer end of the adhesive chamber 142 is blocked by a suitable plug.
Upon movement of the valve member 58 (Fig. 10) in the modular dispenser gun 44 to an open position by the pneumatic actuator 66, hot thermoplastic adhesive flows upwardly from the modular dispenser gun through the adhesive passage 124 (Fig. 4) in the adapter block 22. The hot adhesive flows from 'the adapter block passage 124 upwardly through the passage 138 (Fig. 5) in the adhesive ' dispenser head 32 to the adhesive chamber 142. The adhesive then flows upwardly from the chamber 142 through the linear array of outlet passages 146 (Fig. 7) to the upper side of the adhesive dispenser head 32.
As the adhesive leaves the outlet passages 146, the leading end portion 38 of the veneer section 40 (Fig. 4) is approaching the stationary trailing end portion 28 of the preceding veneer section 24. The adhesive which is dispensed. from the outlet passages 146 is pressed between the trailing end portion 28 of the veneer section 24 and the leading end portion 38 of the veneer section 40. As the thermoplastic adhesive cools, it interconnects the two veneer sections 24 and 40.
String Dispenser Head A string, indicated schematically at 42 in Fig. 9, is coated with hot thermoplastic adhesive and is withdrawn from the string dispenser head 34 as the veneer sections 24 and 40 move forwardly together. The adhesive coated string 42 is pressed against downwardly facing major side surfaces of the veneer sections. The adhesive coating on the string 42 secures the string to the veneer sections and reinforces the veneer sections. The string 42 extends across the joints between the veneer sections to interconnect the veneer sections. In addition, the string 42 and associated adhesive reinforces the veneer sections to prevent breaking apart of the veneer sections along grain lines.
ZO The metal string dispenser head 34 has an inclined upper side surface 154 (Figs. 8 and 9~ which engages the leading end portion 38 of a veneer section 40. The inclined upper side surface 154 raises the leading end portion 38 (Fig. 8) of the veneer section 40 upwardly toward the trailing end portion 28 of a next preceding veneer section 24. The inclined upper side surface 154 of the string dispenser head 34 is skewed at an angle of approximately 15° to a horizontal plane.
In addition, the string dispenser head 34 has a 2.0 horizontal upper side surface 156 which intersects the inclined upper side surface 154. The horizontal upper side surface 156 of the string dispenser head 34 supports the stationary veneer section 24. The upper side surfaces 154 and 156 on the string dispenser head 34 are disposed along 'side of and form extensions of the upper side surfaces 130 and 136 (Fig. 4) on an adhesive dispenser head 32.
_1~_ ,~ ,~ ~i j However, the string dispenser heads 34 could be mounted separately from the adhesive dispenser heads 32 if desired.
~ cylindrical string passage 160 extends through the string dispenser head 34. The string passage 160 extends at an angle of approximately 10° to a horizontal plane. As the string 42 moves through the passage 160, the hot thermoplastic adhesive is applied to the string. The string passage 160 is connected with a modular dispenser gun 44 through the adhesive passage 124 in the adapter block 122 and through an adhesive passage 162 (Figs. 8 and 9) formed in the string dispenser head 34.
Upon operation of the modular dispenser gun 44 (Fig.
8) to an open or actuated condition, adhesive under pressure flows upwardly from the modular dispenser gun through the passage 124 in the adapter block 22 and through the passage 162 in the string dispenser head 34 to the string passage 160. The rate of flow of adhesive is such that, as the string 42 is pulled through the string passage 160, the adhesive is drawn out of the passage with the string.
When the veneer section 24 is stationary on the string dispenser head 34, the modular dispenser gun 44 is 'maintained in a closed ox unactuated condition. As soon as the veneer section 24 begins to move for,~ardly relative to the string dispenser head 34 with the veneer section 40, the modular dispenser gun 44 is actuated to an open _20_ ~~~<';~3t~~e!' condition. This causes hot thermoplastic adhesive to flora into the string passage 160 and to coat the string 42.
Although it is preferred to use the string dispenser heads 34 in combination with the adhesive dispenser heads 32, either set of dispenser heads could be used without the other if desired. Thus, the apparatus 12 could have adhesive dispenser heads 32 and no string dispenser heads 34 if desired. On the other hand, the apparatus 12 could have string dispenser heads 34 and no adhesive dispenser heads 32 if desired.
C~nclusion The present invention provides a new and improved apparatus 12 for use in forming core layers for plywood from a plurality of veneer sections 24 and:40. The apparatus 12 includes a manifold 48 across which the veneer sections are sequentially moved. A main adhesive passage 46 extends along the manifold 48.
A plurality of adhesive dispenser heads 32 and string dispenser heads 34 are disposed.along the manifold 48.
Each of the adhesive dispenser heads 32 includes an outlet 146 from which adhesive to be engaged by end portions 28 and 38 of the veneer sections is dispensed. Each of the ' string dispenser heads 34 includes a passage 160 from which a string 42 coated with adhesive is dispensed to interconnect and reinforce the veneer sections.
Each of the adhesive dispenser heads 32 and each of the string dispenser heads 34 is associated with a valve 58 G ;' /i ~ , ~~~~~~'~ ,~
~.1 r to control the flow of adhesive. Each of the valves 58 is connected with an actuator 66 which effects operation of the valve between open and closed conditions. In one embodiment of the invention, the actuators 66 are operable under the influence of fluid pressuxe to move the valves 58 between the open and closed c4nditions. The valves ~8 and actuators 66 are advantageousllr disposed in. modular units which are connected with the manifold 48.
Claims (13)
1. An apparatus for use in forming core layers for plywood from a plurality of veneer sections, said apparatus comprising a manifold extending transversely to a work flow path of the veneer sections and across which the veneer sections are sequentially moved, adhesive passage means extending along said manifold transversely to the work flow path of the veneer sections, a plurality of adhesive dispenser heads disposed along said manifold, each of said adhesive dispenser heads including outlet means for dispensing adhesive to be engaged by a leading end portion of one veneer section and pressed against a trailing end portion of a next preceding veneer section, a plurality of valves connected in fluid communication with said adhesive passage means and said outlet means in said dispenser heads and movable between a closed condition blocking flow of adhesive from said adhesive passage means to said outlet means in said adhesive dispenser heads and an open condition enabling adhesive to flow from said adhesive passage means to said outlet means in said adhesive dispenser heads, and a plurality of actuator means connected with said valves for effecting movement of said valves between the open and closed conditions, each of said actuator means of said plurality of actuator means being connected with one of said valves and being operable to move said one valve of said plurality of valves.
2. An apparatus as set forth in claim 1 further including a plurality of string dispenser heads disposed along said manifold, each of said string dispenser heads including string passage means for receiving string to be secured by adhesive to said veneer sections as said veneer sections move along the work flow path, a second plurality of valves connected in fluid communication with said adhesive passage means and said string passage means in said string dispenser heads and movable between a closed condition blocking flow of adhesive from said adhesive passage means to said string passage means and an open condition enabling adhesive to flow from said adhesive passage means to said string passage means, and a second plurality of actuator means connected with said valves of said second plurality of valves for effecting movement of said second plurality of valves between the open and closed conditions, each of said actuator means of said second plurality of actuator means being connected with one of said valves of said second plurality of valves and being operable to move said one valve of said second plurality of valves.
3. An apparatus as set forth in claim 1 wherein each actuator means of said plurality of actuator means is operable under the influence of fluid pressure, said apparatus further including fluid passage means for conducting fluid pressure to operate said plurality of actuator means, each of said actuator means being operable under the influence of fluid pressure conducted from said fluid passage means to effect operation of one of said valves between the open and closed conditions.
4. An apparatus as set forth in claim 3 further including a plurality of control valve means for controlling fluid flow between said fluid passage means and said plurality of actuator means, each of said control valve means being operable between a closed condition blocking fluid flow between said fluid passage means and one of said actuator means and an open condition enabling fluid to flow between said fluid passage means and said one of said actuator means.
5. An apparatus as set forth in claim 1 wherein said adhesive passage means is formed in said manifold, said apparatus further including a plurality of heater elements disposed in heater element passage means formed in said manifold and extending along said manifold transversely to the work flow path of the veneer sections, said heater element passage means having a longitudinal central axis which is disposed in a vertical plane located between a vertical plane containing a longitudinal central axis of said adhesive passage means and a vertical plane extending through said plurality of valves.
6. An apparatus as set forth in claim 1 further including a plurality of adapter blocks each of which is disposed between said manifold and one of said adhesive dispenser heads, each of said adapter blocks including passage means for conducting a flow of adhesive between one of said adhesive dispenser heads and one of said valves.
7. An apparatus as set forth in claim 1 further including a plurality of recesses disposed in said manifold and a plurality of modular units disposed in said recesses, each one of said modular units including a housing enclosing one of said valves of said plurality of valves and one of said actuator means of said plurality of actuator means and connector means for securing said one of said modular units to said manifold.
8. An apparatus for use in forming core layers for plywood from a plurality of veneer sections, said apparatus comprising a manifold extending transversely to a work flow path of the veneer sections and across which the veneer sections are sequentially moved, adhesive passage means extending along said manifold transversely to the work flow path of the veneer sections, a plurality of string dispenser heads disposed along said manifold, each of said string dispenser heads including string passage means for receiving string to be secured by adhesive to said veneer sections as said veneer sections are moved along the work flow path, a plurality of valves connected in fluid communication with said adhesive passage means and said string passage means in said string dispenser heads and movable between a closed condition blocking flow of adhesive from said adhesive passage means to said string passage means in said string dispenser heads and an open condition enabling adhesive to flow from said adhesive passage means to said string passage means in said string dispenser heads, and a plurality of actuator means connected with said valves for effecting movement of said valves between the open and closed conditions, each of said actuator means of said plurality of actuator means being connected with one of said valves and being operable to move said one valve of said plurality of valves.
9. An apparatus as set forth in claim 8 wherein each of said actuator means of said plurality of actuator means is operable under the influence of fluid pressure, said apparatus further including fluid passage means for conducting fluid pressure to operate said plurality of actuator means, each of said actuator means being operable under the influence of fluid pressure conducted from said fluid passage means to effect operation of one of said valves between the open and closed conditions.
10. .An apparatus as set forth in claim 9 further including a plurality of control valve means for controlling fluid flow between said fluid passage means and said plurality of actuator means, each of said control valve means being operable between a closed condition blocking fluid flow between said fluid passage means and one of said actuator means and an open condition enabling fluid to flow between said fluid passage means and one of said actuator means.
11. An apparatus as set forth in claim 8 wherein said adhesive passage means is formed in said manifold, said apparatus further including a plurality of heater elements disposed in heater element passage means formed in said manifold and extending along said manifold transversely to the work flow path of the veneer sections, said heater element passage means having a longitudinal central axis which is disposed in a vertical plane located between a vertical plane containing a longitudinal central axis of said adhesive passage means and a vertical plane extending through said plurality of valves.
12. An apparatus as set forth in claim 8 further including a plurality of adapter blocks each of which is disposed between said manifold and one of said string dispenser heads, each of said adapter blocks including passage means for conducting a flow of adhesive between one of said string passage means and one of said valves.
13. An apparatus as set forth in claim 8 further including a plurality of recesses disposed in said manifold and a plurality of modular units disposed in said recesses, each one of said modular units including a housing enclosing one of said valves of said plurality of valves and one of said actuator means of said plurality of actuator means and connector means for securing said one of said modular units to said manifold.
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Application Number | Priority Date | Filing Date | Title |
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US84372492A | 1992-02-28 | 1992-02-28 | |
US07/843,724 | 1992-02-28 |
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CA2089063A1 CA2089063A1 (en) | 1993-08-29 |
CA2089063C true CA2089063C (en) | 2001-10-09 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2089063 Expired - Fee Related CA2089063C (en) | 1992-02-28 | 1993-02-08 | Apparatus for forming core layers for plywood |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPH0647709A (en) |
CA (1) | CA2089063C (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT11958U1 (en) * | 2010-09-07 | 2011-08-15 | Hans-Peter Ing Leitinger | PROCESS FOR PROCESSING RAW ROUNDWOOD AND WEDGE-LINKED WOOD COMPOSITE PRODUCTS |
-
1993
- 1993-02-08 CA CA 2089063 patent/CA2089063C/en not_active Expired - Fee Related
- 1993-03-01 JP JP4006793A patent/JPH0647709A/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
JPH0647709A (en) | 1994-02-22 |
CA2089063A1 (en) | 1993-08-29 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |