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CA2026352A1 - Carpet tile and method of preparing same - Google Patents

Carpet tile and method of preparing same

Info

Publication number
CA2026352A1
CA2026352A1 CA002026352A CA2026352A CA2026352A1 CA 2026352 A1 CA2026352 A1 CA 2026352A1 CA 002026352 A CA002026352 A CA 002026352A CA 2026352 A CA2026352 A CA 2026352A CA 2026352 A1 CA2026352 A1 CA 2026352A1
Authority
CA
Canada
Prior art keywords
sheet material
carpet tile
backing
secondary backing
glass fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002026352A
Other languages
French (fr)
Other versions
CA2026352C (en
Inventor
Johannes A.H. Claessen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heuga Holdings BV
Original Assignee
Heuga Holdings BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heuga Holdings BV filed Critical Heuga Holdings BV
Publication of CA2026352A1 publication Critical patent/CA2026352A1/en
Application granted granted Critical
Publication of CA2026352C publication Critical patent/CA2026352C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/08—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0078—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being applied as a hot melt
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/02—Synthetic macromolecular fibres
    • D06N2201/0254—Polyolefin fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/08—Inorganic fibres
    • D06N2201/082—Glass fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/08—Bituminous material, e.g. asphalt, tar, bitumen
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/16—Properties of the materials having other properties
    • D06N2209/1628—Dimensional stability
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00—Others characteristics
    • D06N2213/06—Characteristics of the backing in carpets, rugs, synthetic lawn
    • D06N2213/063—Porous back coating or pre-coat
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23979—Particular backing structure or composition
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23986—With coating, impregnation, or bond
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23993—Composition of pile or adhesive
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31815—Of bituminous or tarry residue

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Floor Finish (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Laminated Bodies (AREA)
  • Manufacturing Of Multi-Layer Textile Fabrics (AREA)

Abstract

A carpet tile of improved dimensional stability having a hot melt composition backing layer and which has a secondary backing of a glass fiber tissue sheet material directly adjacent to a non-woven fibrous sheet material, such as a polypropylene sheet material. The backing layer penetrates the glass fiber tissue sheet material and partially penetrates and bonds the fibrous sheet material which forms the exterior surface of the secondary backing. The method of producing the carpet tile includes forcing the liquid, hot melt composition into the secondary backing sheet employing a roll-over-roll applicator.
CA002026352A 1989-09-28 1990-09-27 Carpet tile and method of preparing same Expired - Lifetime CA2026352C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/413,832 US5030497A (en) 1989-09-28 1989-09-28 Carpet tile and method of preparing same
US07/413,832 1989-09-28

Publications (2)

Publication Number Publication Date
CA2026352A1 true CA2026352A1 (en) 1991-03-29
CA2026352C CA2026352C (en) 2003-07-01

Family

ID=23638835

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002026352A Expired - Lifetime CA2026352C (en) 1989-09-28 1990-09-27 Carpet tile and method of preparing same

Country Status (9)

Country Link
US (1) US5030497A (en)
EP (1) EP0420661B1 (en)
JP (1) JP2739520B2 (en)
AT (1) ATE125892T1 (en)
AU (1) AU632368B2 (en)
CA (1) CA2026352C (en)
DE (1) DE69021312T2 (en)
ES (1) ES2077650T3 (en)
NO (1) NO301654B1 (en)

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US5902663A (en) * 1993-09-01 1999-05-11 Fibertex A/S Low-stretch and dimension stable floor covering
DE69418586T2 (en) * 1994-01-07 1999-11-25 E.I. Du Pont De Nemours And Co., Wilmington Process for the production of a carpet with a liquid-impermeable backing and this carpet
US5545276A (en) 1994-03-03 1996-08-13 Milliken Research Corporation Process for forming cushion backed carpet
US6245170B1 (en) * 1994-10-26 2001-06-12 Dayco Products, Inc. Belt construction and method of making the same
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ES2169235T3 (en) * 1995-03-17 2002-07-01 Bp Corp North America Inc IMPROVED CARPET CONSTRUCTION AND SUPPORTS FOR SUCH CARPET.
AU5433696A (en) * 1995-03-29 1996-10-16 C. Noel Brown Resurfaced carpet and process for making the same
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US6060145A (en) 1997-07-22 2000-05-09 Synthetic Industries, Inc. Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
AU8418298A (en) 1998-09-11 2000-03-23 Jayfield Pty Ltd Non slip, lay flat bar runner
US6280818B1 (en) 1999-03-03 2001-08-28 Wayn-Tex, Inc. Carpet backing components and methods of making and using the same
US6435220B1 (en) 1999-07-07 2002-08-20 Wayn-Tex, Inc Carpet backing and methods of making and using the same
US6510872B1 (en) 1999-07-07 2003-01-28 Wayn-Tex, Incorporated Carpet backing and methods of making and using the same
US20020034606A1 (en) * 2000-06-05 2002-03-21 Miller Scott C. Low weight cushioned carpet, carpet tile and method
US20030114062A1 (en) * 2000-06-19 2003-06-19 Graham Scott Floor covering with woven face
MXPA03000092A (en) * 2000-06-29 2003-05-27 Interface Inc Process for manufacturing flooring using recycled materials.
US20020142126A1 (en) * 2000-11-24 2002-10-03 Higgins Kenneth B. Textile product and method
US20030170420A1 (en) * 2001-07-20 2003-09-11 Higgins Kenneth B. Residential carpet product and method
US20030161990A1 (en) * 2001-07-20 2003-08-28 Higgins Kenneth B. Residential carpet product and method
US7182989B2 (en) 2002-07-31 2007-02-27 Milliken & Company Flooring system and method
US10155082B2 (en) 2002-04-10 2018-12-18 Baxter International Inc. Enhanced signal detection for access disconnection systems
GB2390807A (en) * 2002-07-17 2004-01-21 Bonar Floors Ltd Surface covering
US20050091936A1 (en) * 2003-11-05 2005-05-05 Galloway Kerry T. Carpeting systems, methods and products
US20050260380A1 (en) * 2004-05-20 2005-11-24 Moon Richard C Tuftable carpet backings and carpets with enhanced tuft holding properties
US20050260913A1 (en) * 2004-05-21 2005-11-24 Doesburg Van I Floor covering product including recycled material and method of making same
US20050287334A1 (en) * 2004-06-29 2005-12-29 Wright Jeffery J Cushioned flooring products
US20070020430A1 (en) * 2005-06-14 2007-01-25 Lees Donald W Production of backing component for carpet products
ES2244360B1 (en) * 2005-06-17 2007-03-01 Industrias Tapla, S.L. FLOCATED TAPE FOR VEHICLE AND SIMILAR PROFILES.
US20070178790A1 (en) * 2006-01-31 2007-08-02 Propex Fabrics Inc. Secondary carpet backing and buckling resistant carpet made therefrom
JP5590890B2 (en) 2006-11-13 2014-09-17 シャウ インダストリーズ グループ， インコーポレイテッド Method and system for regenerating carpets, and carpets made from recycled materials
WO2009100199A1 (en) * 2008-02-08 2009-08-13 Mannington Mills, Inc. Carpet tile
US8114043B2 (en) 2008-07-25 2012-02-14 Baxter International Inc. Electromagnetic induction access disconnect sensor
US8728581B2 (en) 2009-07-17 2014-05-20 Columbia Insurance Company Embossed carpet backing
JP5639782B2 (en) * 2010-03-30 2014-12-10 住江織物株式会社 Recycled tile carpet
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Also Published As

Publication number Publication date
AU6314590A (en) 1991-04-11
ATE125892T1 (en) 1995-08-15
CA2026352C (en) 2003-07-01
DE69021312D1 (en) 1995-09-07
AU632368B2 (en) 1992-12-24
EP0420661A3 (en) 1991-08-14
DE69021312T2 (en) 1996-01-11
JP2739520B2 (en) 1998-04-15
NO301654B1 (en) 1997-11-24
EP0420661B1 (en) 1995-08-02
NO904215D0 (en) 1990-09-27
NO904215L (en) 1991-04-02
US5030497A (en) 1991-07-09
JPH03206185A (en) 1991-09-09
ES2077650T3 (en) 1995-12-01
EP0420661A2 (en) 1991-04-03

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