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CA1268565A - Collector compositions for the froth flotation of mineral values - Google Patents

Collector compositions for the froth flotation of mineral values

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Publication number
CA1268565A
CA1268565A CA000501882A CA501882A CA1268565A CA 1268565 A CA1268565 A CA 1268565A CA 000501882 A CA000501882 A CA 000501882A CA 501882 A CA501882 A CA 501882A CA 1268565 A CA1268565 A CA 1268565A
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Prior art keywords
omega
sulfide
hydrocarbyl
composition
alkyl
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CA000501882A
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French (fr)
Inventor
Richard R. Klimpel
Robert D. Hansen
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Dow Chemical Co
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Dow Chemical Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/012Organic compounds containing sulfur
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/01Organic compounds containing nitrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/014Organic compounds containing phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • B03D2203/025Precious metal ores

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  • Manufacture And Refinement Of Metals (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

ABSTRACT
A collector composition, useful for the recovery of metal-containing sulfide minerals, sulfi-dized metal-containing oxide minerals, metal-containing oxide minerals and metals occurring in the metallic state from ores in a froth flotation process, comprises two collectors. One collector is an organic compound containing at least 4 carbon atoms and one or more monosulfide units, wherein the carbon atoms to which the sulfur atoms are bound are aliphatic or cycloali-phatic carbons. The other collector is preferably an omega-(hydrocarbylthio)alkylamine, S-(omega-aminoalkyl)-hydrocarbyl thioate, N-(hydrocarbyl)-alpha,omega-alkane-diamine, (omega-aminoalkyl)hydrocarbon amide, omega--(hydrocarbyloxy)alkylamine, omega-aminoalkyl hydrocar-bonoate , omega-(hydrocarbylthio)-alkylamide or mixture thereof.
34,046-F

Description

268~i6~

COLLECTOR COMPOSITIONS FOR
THE FROTH FLOTATION OF
MINERAL VALUES

This invention concerns novel collectors for the recovery of metal-containing sulfide minerals, sulfidized metal-containing oxide minerals, metal-con-taining oxide minerals and metals occurring in the metallic state, all four mineral groups referred to herein as metal-containing minerals, from ores by froth flota-tion.

Flotation is a process of treating a mi~ture of finely divided mineral solids, e.g., a pulverulent ore, suspended in a liquid whereby a portion of such solids is separated from other finely divided solids, e.g., clays and other like materials, present in the ore by introducing a gas (or providing a gas ln situ) in the liquid to produce a frothy mass containing certain of the solids on the top of the liquid, and leaving suspended (unfrothed) other solid components of the ore. Flotation is based on the principle that A~ 1,,~>
34,046-F -1~ r ~685~
-2-introducing a gas into a liquid containing solid par-ticles of di.fferent materials suspended therein causes adherence of some gas to certain suspended solids and not to others and makes the particles having the ~as thus adhered thereto lighter than the ~iquid. Accord-ingly, these particles rise to the top of the liguid to form a froth.

Various flotation agents have been admixed with the suspension to improve the frothing process.
These agents are classed according to the func-tion to be performed: collectors, such as xanthates, thiono-carbamates and the like; frothers, which facilitate the forming of a stable froth, e.g., natural oils such as pine oil and eucalyptus oil; modifiers, such as acti-vators to induce flotation in the presence of a col~lector, e.g., copper sulfate; depressants, e.g., sodium cyanide, which tend to prevent a collector from func-tioning as such on a mineral which it is desired to retain in the liquid, and thereby discourage a sub-stance from being carried up and forming a part of thefroth; pH regulators, e.g., lime and soda ash, to produce optimum metallurgical results; and the like.

An understanding of the phenomena which makes flotation a particularly valuable industrial operation is not essential to the practice of this invention.
The phenomena which render flotation a particularly valuable indus-trial operation appear to be largely associated with selective affinity of the surface of particulated solids, suspended in a liquid containing entrapped gas, for the liquid on the one hand, the gas on the other. The specific additives used in a flo-tation operation are selected according to the nature 34,046-F -2-of the ore, the mineral(s) sought to be recovered and the other additives which are to be used in combination therewith.

Flotation is employed in a number of mineral separation processes i.ncluding the selective separation of such metal-containing minerals as those containing copper, zinc, lead, nickel, molybdenum, and other metals from iron-containing sulfide minerals, e.g.
pyrite and pyrrhotite.

Among collectors commonly used for the recov-ery of metal-containing sulfide minerals or sulfidized metal-containing-oxide minerals are xanthates, dithio-phosphates, and thionocarbamates. Other collectors commonly recognized as useful in the recovery of metal--containing minerals or sulfidized metal-containing oxide minerals are mercaptans, disulfides (R-SS-~) and polysulfides [R-(S)n-R], wherein n is 3 or greater.

The conversion of metal-containing sulfide minerals or sulfidized metal-containing oxide minerals to the more useful pure metal state, is often achieved by smelting processes. Such smelting processes can result in the formation of volatile sulfur compounds.
These volatile sulfur compounds are often released to the atmosphere through smokestacks, or axe removed from such smoke stacks by expensive and elaborate scrubbing equipment. Many nonferrous metal-containing sulfide minerals or metal~containing oxide minerals are found naturally in the presence of iron-containing sulfide minerals, such as pyrite and pyrrhotite. When the iron-con-taining sulfide minerals are recovered in flotation processes along with the nonferrous metal-containing sulfide minerals and sulfidized metal-containing oxide minerals, there is excess sulfur 34,046-F -3-present which is released in -the smelting processes.
What is needed is a process for selectively recovering the nonferrous metal-containing sulfide minerals and sulidized metal-containing oxide minerals without recoverin~ the iron-containing sulfide minerals such as pyrite and pyrrhotite.

Of the commercial collectors, the xanthates, thionocarbamates, and dithiophosphates do not select-ively recover nonferrous metal-con-taining sulfide minerals in the presence of iron-containing sulfide minerals. on the contrary, such collectors collect and recover all metal-containing sulfide minerals. The mercaptan collectors have an environmentally undesirable order and are very slow kinetically in the flotation of metal-containing sulfide minerals. The disulfides and polysulfides, when used as collectors, give low recover-ies with slow kinetics. Therefore, the mercaptans, disulfides, and polysulfides are not generally used commercially. Furthermore, the mercaptans, disulfides and polysulfides do not selectively recover nonferrous metal-containin~ sulfide minerals in the present of iron-containing sulfide minerals.

In view of the foregoing, what is needed is a flotation collector which will selectively recover, at relatively ~ood recovery rates, a broad range of metal--containing minerals in the presence of iron-containing sulfide minerals such as pyrite and pyrrhotite.

Accordin~ly, in one aspect, the present invention is a collector composition for the floatation of metal-containing minerals which comprises:

34,046-F -4-;65 (a) a compound of the formula:

R -X-(R)n-Q

wherein Q is -N(R2)a(H)b where a + b equals 2, -N=Y where Y is S, O, a hydro-carbylene radical or a substituted hydrocarbylene radical, _ N, or -N cyclic ring where the cyclic ring is saturated or unsaturated and may contain additional hetero atoms, but must contain the N atom;

1 d R2 are independen~ly a C1_22 y carbyl radical, a Cl 22 subs-tituted hydrocarbyl radical, or a saturated or unsaturated heterocyclic ring;

R is (-C-)y (-CH2-)p ~CHOHtm wherein y ~ p ~ m = n, where n is an integer from 1 to 6, and y, p and m are independently o or an in-teger from 1 to 6, and each moiety can occur in a random sequence;

X is -S-,-O-, -N-R , o O R3 O
-C-S-, -C-N-, or -C-o-, 34,046-F _5-~68~

where R3 is hydrogen, a Cl 22 hydrocarbyl radical or a Cl 22 substituted hydrocarbyl radical; and (b) hydrocarbons containing monosulfide units of the formula R5-s R6 VIII
wherein R5 and R6 are independently a hydrocarbyl radical or a hydrocarbyl radical substituted with one or more hydroxy, cyano, halo, ether, hydrocarbyloxy or hydrocarbyl thioether moieties;

wherein R5 and R6 may combine to form a heterocyclic ring structure with S; with the proviso that S is bound to an aliphatic or cycloaliphatic carbon atom;
with the further proviso that the total carbon con-tent of the hydrocarbon sulfide be such that it has suffi-cient hydrophobic character to cause the metal~con-taining sulfide mineral or sulfidized metal-containing oxide mineral particles to be driven to an air/bubble interface.

The invention also concerns a process for recovering metal-containing minerals from an ore which comprises subjecting the ore, in the form of an aqueous pulp, to a froth flotation process in the presence of a flotating amount of a flota-tion collector under conditions such that the metal-containing minerals are recovered in the froth.

34,046-F -6-SiE~5 The collector compositions of this invention are capable of floating a broad range of metal-containing minerals. Furthermore, such collector compositions also give good recoveries and selectivity towards the desired metal-containing minerals.

In a preferred process of the present invention, the described collector composition is employed in a pro-cess for recovering metal-containing sulfide minerals or sulfidized metal-containing oxide minerals from an ore, which method comprises subjecting the ore, in the form of an aqueous pulp, to a froth flotation process in the pxe-sence of a flotating amount of the collector composition at conditions sufficient to cause the metal-containing sulfide mineral or sulfidized metal-containing oxide mineral particles to be driven to the air/bubble inter-face and recovered in the froth.

The collector composition of this invention results in a surprisingly high recovery of nonferrous metal-containing minerals and a high selectivity toward such nonferrous metal-containing minerals when such metal--containing minerals are found in the presence of iron--containing sulfide minerals.

Component (a) of the collector composition of this invention is a component of formula (I) above.
Although not specifically set forth in formula (I), it should be understood that in aqueous medium of lower pH, preferably acidic, component (a) can exist in the form of a salt. In this formula, R is advantageously -(CH2)-p tH)m (-C~)y 34,0~6-F -7-or mixtures thereof, where p + m -~ y = n, where n is an integer from 1 to 6, preferably 2 or 3. Rl and each R2 is advantageously a Cl 22 hydrocarbyl radical or a Cl 22 hydrocarbyl radical substituted with one or more hydroxy, amino, phosphonyl, alkoxy, imino, carbamyl, carbonyl, thiocarbonyl, cyano, halo, ether, carboxyl, hydrocarbylthio, hydrocarbyloxy, hydrocarbylamino or hydrocarbylimino groups. If substituted, R1 and R2 are advantageously substituted with one or more hydroxy, halo, amino, phosphonyl or alkoxy moieties. Q is preferably -N(R2)a(H)b where a + b = 2.

More advantageously, the carbon atoms in Rl and R2 total 6 or more with Rl preferably being a C2 14 hydrocarbyl or a C2 14 hydrocarbyl substituted with one or more hydroxy, amino, phosphonyl or alkoxy groups, more preferably a C4 11 hydrocarbyl; and R preferably being a Cl 6 alkyl, Cl 6 alkylcarbonyl or Cl 6-sub-stituted alkyl or alkylcarbonyl, more preferably a Cl 4 alkyl or Cl 4 alkylcarbonyl or a C1 6 alkyl or C1 6 alkylcarbonyl substituted with an amino, hydroxy or phosphonyl group, and most preferably a C1 2 alkyl or C1 2 alkylcarbonyl. In addition, R is preferably -(CH2)p- or ( H
OH~ , more preferably -(CH2)p-; n is preferably an integer from 1 to 4, most preferably 2 or 3; X is prefer-ably -S-, -N-R3, or -O-, more preferably -S- or 34,046-F -8-~26!35~iS

-N-R3, most preferably -S-; and R3 is preferably hydrogen or C1_14 hydrocarbyl, more preferably hydrogen or C1 11 hydrocarbyl, most preferably hydrogen.

As described; the component (a) includes compounds such as the S-(omega-aminoalkyl) hydro-carbon thioates:

Rl-C-S~CH2tnN~R )a (H)b II
the omega-(hydrocarbylthio)alkylamines and the omega-(hydrocarbylthio)alkyl amides:
Rl~S~CH2tnN~R )a (H)b III
the N-(hydrocarbyl)-alpha,omega-alkanediamines:

R1-N~CH2tnN~R )a R (H)b IV
the N-(omega-aminoalkyl) hydrocarbon amides:

O
R C N3CH2tnN~R )b R (H)a V

34,046-F -9-- ~Z6~3~;6~

the omega-(hydrocarbyloxy-)alkylamines:
Rl-O~CH2-~nN~R2)a (H~ VI
the omega-aminoalkyl hydrocarbonoates:

R1-CO~C~2-~n'l~R2)a ( )b VII
wherein R1, R2, R3, a, b and n are as hereinbefore de-fined. In formulas II-VII, when X is -S- or o --C--S--Rl is preferably a C4-1o hydrocarbyl; when X is -N- or 0 R3 ., the total carbon content of the groups R1 and R3 is preferably 10 between about 1 and 23, more preferably 2 and 16, and most prefer-ably 4 and 15; and when X is o -C0- or -O-Rl is most pre-ferably C6-11 hydrocarbyl.
Of t'he foregoing, the preferred component (a) compound includes omega-(hydrocarbylthio)alky'Lamine, omega(hydrocarbyl-thio)alkyl amides, N-(hydrocarbyl)-alp'ha,omega-alkanediamine, N-(omaga-aminoalkyl)hydrocarbon amides, omega-('hydrocarbyl-oxy)alkylamine or a mixture thereof. More preferred component (a) compounds include omega-(hydrocarbylthio)alkylamines, omega-(hydrocarbylthio)alkylamides, 34,046-F

65i N-(hydrocarbyl)-alpha,omega-alkanediamines, N-(omega-aminoalkyl) hydrocarbon amides or mixtures thereof. The most pre~erred classes of componen-t (a) compounds are the omega-(hydrocarbyl-thio)alkylamines, for example, 2-(hexylthio)ethylamine and omega-(hydrocarbyl~thio)alkylamides, for example, ethyl 2~(hexyl-thio)ethylamide.
The omega-(hydrocarbyl-thio)alkylamides of formula III
can be prepared by -the processes disclosed in Berazosky et al., United States Patent 4,086,273; French Pa-tent 1,519,829; and Beilstein, 4, 4-th Ed., 4th Supp., 1655 (1979).
The N-(omega-aminoalkyl) hydrocarbon amides of formula V can be prepared by -the processes described in Fazio, United States Patent 4,326,067 Acta Polon Pharm, 19, 277 (1962); Beilstein 4, 4th Ed., 3rd Supp., 587 (1962).
The omega-(hydrocarbyloxy)alkylamines of formula VI
can be prepared by -the processes described in Bri-tish Pa-tent 869,409; and Hobbs, Uni-ted States Patent 3~397,238.
The S-(omega-aminoalkyl) hydrocarbon thioates of formula II can be prepared by the processes described in Faye et al., United Sta-tes Pa-tent 3,328,442; and Beilstein 4, 4th Ed., 4th Supp., 1657 (1979).
The omecJa-aminoalkyl hydrocarbonoates of formula VII
can be prepared by the process described in J. Am. Chem. Soc. 83, 4835 (1961); Beilstein, 4, 4th Ed., 4th Supp., 1413 (1979) and Beilstein, 4, 4th Ed., 4th Supp., 1785 (1979).
The N-(hydrocarbyl)-alpha,omega-alkanediamines of 34,046-F

6~6~
~ -12-formula IV can be prepared by -the process well-known in -the ar-t. One example is the process described in East German Paten-t 98,510.
Component (b) of -the collector composition is an organic compound which contains a-t least 4 carbon atoms and one or more monosulfide uni-ts wherein the sulfur atoms of the sulfide units are bound to non-aromatiCcarbon atoms, i.e., ali-phatic or cycloaliphatic carbon atoms. Monosulfide unit refers herein to a unit wherein each sulfur atom is bound to -two carbon atoms of a non-aromatic moiety only, for example to two 34,046-F

35i65 carbon atoms o a hydrocarbon moiety only. The hydro-carbon compounds can contain one or more monosulfide units, and include such compounds which are substituted with hydroxyl, cyano, halo, ether, hydrocarbyloxy and hydrocarbyl thioether moieties.

Preferred organic compounds containing mono-sulfide units include those corresponding to the formula IX
wherein R5 and R6 are independently a hydrocarbyl radical or a hydrocarbyl radical substituted with one or more hydroxy, cyano, halo, ether, hydrocarbyloxy or hydrocarbyl thioether moieties; wherein R5 and R6 may combine to form a heterocyclic ring structure with S;
with the proviso that S is bound to an aliphatic or cycloaliphatic carbon atom; wi-th the further proviso that the total carbon content of the sulfide portion be such that the sulfide portion have sufficient hydro-phobic character to cause the metal-containing sulfide mineral particles to be driven to the air/bubble inter-face.

The specific R5 and ~6 groups most advantage-ously employed herein are dependent on a variety of factors including the component (a) employed, the specific ore being treated and the like. In general, to provide the re~uired hydrophobic character, the monosulfide compound of formula IX contains at least 4, more preferably 6, and most preferably 8, carbon atoms. The maximum number of carbon atoms in the monosulfide compound is preferably 20, more preferably 16, and most preferably 12.

34,046-F -13-Preferably, R5 and R6 are independently an aliphatic, cycloaliphatic or aralkyl moiety, unsubstituted or substituted with one or more hydroxy, cyano, halo, -OR or -SR moieties, wherein R7 is a hydrocarbyl radical; R and R may combine to form a heterocyclic ring with S. R and R are more preferably an aliphatic or cycloaliphatic moiety, unsubstituted or substituted with one or more cyano, halo, hydroxy, OR or SR moieties, wherein R is a hydrocarbyl radical; wherein R and R may cornbine to form a heterocyclic ring with S. In a more preferred ernbodiment, R and R do not cornbine to form a heterocyclic ring with S and R and R are independently alkyl, alkenyl, alkynyl, cycloalkyl or cycloalkenyl, unsubstituted or substituted with one or more hydroxy, halo, cyano, OR or SR7 moieties, wherein R
is aliphatic or cycloaliphatic. In the most preferred ernbodiment, R5 and R6 are not the same hydrocarbon moiety, that is, the monosulfide is asymmetrical. R preferabl-y being aliphatic or cycloaliphatic. R is more preferably alkyl, alkenyl, cycloalkyl or cycloalkenyl. In a most preferred embodiment, R and R are independently alkyl or alkenyl, particularly R is methyl or ethyl ~0 and R is a C6 11 alkyl or C6 11 alkenyl group~ for example~
ethyl octyl sulfi~e.
Examples of cyclic compounds which can be employed as the rnonosulfide compound of formula IX include the following structures: ~
(R )2-C~-5 (R )2 and R S

wherein R is independently hydrogen, an aryl, alkaryl, aralkyl, alkyl, alkenyl, alkynyl, cycloalkyl, cycloalkenyl, hydroxy, cyano, ~ ~ ~ r~

halo, OR or SR group, wherein the aryl, alkaryl, aralkyl, alkyl, alkenyl, alkynyl, cycloalkyl, cycloalkenyl group may optionally be substituted with a hydroxy, cyano, halo, OR or SR7 group, and the like; wherein R is a hydrocarbyl group, preferably aliphatic or cycloaliphatic, more preferably alkyl, alkenyl, cycloalkyl or cycloalkenyl; and R is a straight- or branched-alkylene or -alkenylene or -alkynylene, unsubstituted or substituted with a hydroxy, cyano, halo, OR or SR group.
A preferred compound useful as component (b) in this invention corresponds to the formula:

(R )3 nC(H)n~S~C(H)n(R )3-n (R )2-C\ /CH2 X or Xa wherein R is defined as above;
R is independently hydrocarbyl, or hydrocarbyl substituted with a hydroxy, cyano, halo, ether, hydrocarbyloxy or hydrocarbyl thioether moiety; wherein two R moieties may combine to form a cyclic ring or hetercyclic ring with the sulfur atom;
2~ n is an integer of 0, 1, 2 or 3; with the proviso that the total carbon content of the hydrocarbon portion of the collector is such that the collector has sufficient hydrophobic character to cause the metal-containing sulfide mineral or sulfidized metal-containing oxide mineral particles to be driven to the air/bubble interface.

In the foregoing formula, R is preferably an aliphatic, cycloaliphatic, aryl, alkaryl or aralkyl .,, ~,~68~6~

group, unsubstitut~d or substituted with a cyano, halo,hydroxy, oR7 or SR7 group, wherein R7 is as hereinbe-fore defined. More preferably, R4 is an aliphatic or cycloaliphatic group, unsubstituted or substituted with a h~droxy, cyano, halo, aliphatic ether, cycloaliphatic ether, aliphatic thioether or cycloaliphatic thioether group. Even more preferably, R is an alkyl, alkenyl, cycloalkyl or cycloalkenyl moiety. Most preferably, one -C(H)n(R4)3 n is a m~thyl or ethyl group, and the a C6_11 alkyl or C6_ll alkenyl group. Prefer-ably, n is 1, 2 or 3, and more preferably 2 or 3.

The preferred hydrocarbon containing mono-sulfide units of the formula R5-S-R6, wherein R5 and R6 are defined as above, are prepared by standard methods known in the art, e.g. reacting R6-H with R5-SH, where R5 and R6 are defined as above.

Examples of compounds within the scope of this invention include methylbutyl sulfide, methyl-pentyl sulfide, methylhexyl sulfide, methylheptyl sulfide, methyloctyl sulide, methylnonyl sulfide, methyldecyl sulfide, methylundecyl sulfide, methyl-dodecyl sulfide, methylcyclopentyl sulfide, methyl-cyclohexyl sulfide, methylcycloheptyl sulfide, methyl-cyclooctyl sulfide, ethylbutyl sulfide, ethylpentyl sulfide, ethylhexyl sulfide, ethylheptyl sulfide, ethyloctyl sulfide, ethylnonyl sulfide, ethyldecyl sulfide, ethylundecyl sulfide, ethyldodecyl sulfide, ethylcyclopentyl sulfide, ethylcyclohexyl sulfide, ethylcycloheptyl sulfide, ethylcyclooctyl sulfide,
3~ propylbutyl sulfide, propylpentyl sulfide, propylhexyl sulfide, propylheptyl sulfide, propyloctyl sulfide, propylnonyl sulfide, propyldecyl sulfide, propylundecyl 34,046-F -16-` _17_ sulfide, propyldodecyl sulfide, propylcyclopentyl sulfide, propylcyclohexyl sulfide, propylcycloheptyl sulfide, propylcyclooctyl sulfide, dibutyl sulfide, butylpentyl sulfide, butylhexyl sulfide, butylheptyl S sulfide, butyloctyl sulfide, butylnonyl sulfide, butyldecyl sulfide, butylundecyl sulfide, butyldodecyl sulfide, butylcyclopentyl sulfide, butylcyclohexyl sulfide, butylcycloheptyl sulfide, ~utylcyclooctyl sulfide, dipentyl sulfide, pentylhexyl sulfide, pentyl-heptyl sulfide, pentyloctyl sulfide, pentylnonyl sul-fide, pentyldecyl sulfide, pentylundecyl sulfide, pentyldodecyl sulfide, pentylcyclopentyl sulfide, pentylcyclohexyl sulfide, pentylcycloheptyl sulfide, pentylcyclooctyl sulfide, dihexyl sulfide, hexylheptyl sulfide, hexyloctyl sulfide, hexylnonyl sulfide, hexyl-decyl sulfide, hexylundecyl sulfide, hexyldodecyl sulfide, hexylcyclopentyl sulfide, hexylcyclohexyl sulfide, hexylcycloheptyl sulfide, hexylcyclooctyl sulfide, diheptyl sulfide, heptyloctyl sulfide, heptylnonyl sulfide, heptyldecyl sulfide, heptylundecyl sulfide, heptyldodecyl sulfide, heptylcyclopentyl sulide, heptylcyclohexyl sulfide, heptylcycloheptyl sulfide, heptylcyclooctyl sulfide, dioctyl sulfide, octylnonyl sulfide, octyldecyl sulfide, octylundecyl sulfide, octyldodecyl sulfide, o~tylcyclopentyl sul-fide, octylcyclohexyl sulfide, octylcycloheptyl sul-fide, octylcyclooctyl sulide, dinonyl sulfide, nonyl-decyl sulfide, nonylundecyl sulfide, nonyldodecyl sul-fide, nonylcyclopentyl sulfide, nonylcyclohexyl sulfide, nonylcycloheptyl sulfide, nonylcylcooctyl sulfide, didecyl sulfide, decylundecyl sulfide, decyldodecyl sulfide, decyl-cyclopentyl sulfide, decylcyclohexyl sulfide, decyl-cycloheptyl sulfide, and decylcyclooctyl sulfide. More 34,046-F -17-~zG~

preferred sulEides include methylhexyl sulfide, methyl-heptyl sulfide, methyloctyl sul~ide, methylnonyl sulfide, methyldecyl sulfide, ethylhexyl ~ulfide, ethylheptyl sul-fide, ethyloctyl sulfide, ethylnonyl sulfide, ethyldecyl sulfide, dibutyl sulfide, dipentyl sulfide, dihexyl sulfide, diheptyl sul~ide, and dioctyl sulfide.

Hydrocarbon means herein an organic compound containing carbon and hydrogen atoms. The term hydro-carbon includes the ~ollowing organic compounds: alkanes, alkenes, alkynes, cycloalkanes, cycloalkenes, cyclo-alkynes, axomatics, aliphatic and cycloaliphatic aral-kanes and alkyl-substituted aromatics.

Aliphatic refers herein to straight and branched-chain, and saturated and unsaturated, hydro carbon compounds, that is, alkanes, alkenes or alkynes.
Cycloaliphatic refers herein to saturated and unsatur-ated cyclic hydrocarbons, that is, cycloalkenes and cycloalkanes.

Cycloalkane re~ers to an alkane containing one, two, three or more cyclic rings. Cycloalkene refers to mono-, di- and polycyclic groups containing one or more double bonds.

Hydrocarbyl means herein an organic radical containing carbon and hydrogen atoms. The term hydro~
carbyl include~ -the following organic radicals: alkyl, alkenyl, alkynyl, cycloalkyl, cycloalkenyl, aryl/
aliphatic and cycloaliphatic aralkyl and alkaryl. The term aryl refers herein to biaryl, biphenylyl, phenyl, naphthyl, phenanthrenyl, anthracenyl and two aryl groups bridged by an alkylene group. Alkaryl refers 34,046-F -18-i5 herein to an alkyl-, -alkenyl or alkynyl-substi-tuted aryl substituent, wherein aryl is as defined herein-before. Aralkyl means herein an alkyl group, wherein aryl is as defined hereinbefore.

C1 20 alkyl includes straight- and branched--chain methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tri-decyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl and eicosyl groups.

Halo means herein a chloro, bromo, or iodo group.

Hydrocarbylene means herein an organic radical--containing carbon and hydrogen atoms which must be attached to the nitrogen a-tom by a double bond. The term hydrocarbylene includes the following organic radicals alkenyl, cycloalkenyl and aralkylene where aryl is defined as before.

A heterocyclic ring means herein both satur-ated and unsaturated heterocyclic rings including an -N-cyclic ring. The heterocyclic ring may include one or more N, O or S atoms. Examples of suitable hetero-cyclic rings are pyridine, pyrazole, furan, thiophene, indole, benzofuran, benzothiophene, quinoline, isoquino-line, coumarin, carbazole, acridine, imidazole, oxazole, thiazole, pyridazine, pyrimidine, pyrazine, purine, ethylenimine, oxirane, azetidine, oxetane, thietane, pyrrole, pyrrolidine, tetrahydrofuran, isoxazole, piperidine, azepine and others.

34,046-F -19-~26~565 The composition of the present in~ention is prepared using sufficient amounts of component (a~ and component (b) to prepare an effective collector for metal-containing minerals from ores in a ~roth flotation process. The amounts of each component most advantage-ously employed in preparing the composition will vary depending on the specific components (a) and (b) employed, the specific ore being treated and the desired rates of recovery and selectivity. The composition preferably comprises from about 10 to about 90, more preferably from 20 to ~0, percent by weight, of component (a), and from about 10 to about 90, more preferably from 20 to 80, percent by weight, of component (b). The composi-tion of this invention even more preferably comprises from about 30 to about 70 percent by weight of component (a) and from about 30 to about 70 percent by weight of component (b).

The process of this invention is useful for the recovery by froth flotation of metal-containing minerals from ores. An ore re~ers herein to the material as it is taken out of the ground and includes the desired metal-containing minerals in admixture with the gangue. Gangue refers herein to that portion of the material which is of little or no value and needs to be separated from the desired metal-containing minerals.

The collector composition of this invention is preferably employed in the recovery, in a froth flotation process~ of metal-containing minerals. In a more preferred embodiment of this invention minerals containing copper, nickel, lead, zinc, or molybdenum are recovered. In an even more preferred embodiment, ~.~26~

minerals containing copper are recovered. Also prefer-red metal-containing sulfide minerals are those which have high natural hydrophobicity in the unoxidized state. The term "hydrophobici-ty in the unoxidized state" applies to a freshly ground mineral or a mineral having a fresh surface which demonstrates a tendency to float without collector addition.

Ores for which these compounds are use~ul include sulfide mineral ores containing copper, zinc, molybdenum, cobalt, nickel, lead, arsenic, silver, chromium, gold, platinum, uranium and mixtures thereof.
Examples of metal-containing sulfide minerals which may be concentrated by froth flotation using the process of this invention include copper-bearing minerals such as, for example, covellite (CuS), chalcocite (Cu2S), chalco-pyrite (CuFeS2), valleriite (Cu2Fe4S7 or Cu3Fe4S7), bornite (Cu5FeS4), cubanite (Cu2SFe4S5), enargite [Cu3(AslSb)S4], tetrahedrite (Cu3SbS2), tennantite (Cu12As4S13), brochantite [Cu4(OH)6S04], antlerite [Cu3S04(0H)4~, famatinite [Cu3(SbAs)S4], and bournonite (PbCuSbS3); lead-bearing minerals such as, for example, galena (PbS); antimony-bearing minerals such as, for example, stibnite (Sb2S3); zinc-bearing minerals such as, for example, sphalerite ~ZnS); silver-bearing minerals such as, for example, stephanite (Ag5SbS4) and argentite (Ag2S); chromium-bearing minerals such as, for example, daubreelite (FeSCrS3); nickel-bearing minerals such as, for example, pentlandite [(FeNi)9S8];
molybdenum-bearing minerals such as, for example, molybdenite (MoS2); and platinum- and palladium-bearing minerals such as, for example, cooperite [Pt(AsS)2].
Preferred metal-containing sulfide minerals include molybdenite (MoS2), chalcopyrite (CuFeS2), galena 34,046-F -21-~,~6~6~

(PbS), sphalerite (ZnS), bornite (Cu5FeS~), and pentl-andite ([(FeNi)gS8].

Sulfidized metal-containing oxide miner~ls are minerals which are treated with a sulfidiza-tion chemical, so as to give such minerals sulfide mineral characteristics, so the minerals can ~e recovered in froth flotation using collectors which recover sulfide minerals. Sulfidization results in oxide minerals having sulfide mineral characteristics. Oxide minerals are sulfidized by contact with compounds which react with the minerals to form a sulfur bond or affinity.
Such methods are well-known in the art. Such compounds include sodium hydrosulfide, sulfuric acid and related sulfur containing salts such as sodium sulfide.

Sulfidized metal-containing oxide minerals and oxide minerals for which this process is useful include oxide minerals containing copper, aluminum, iron, titanium, magnesium, chromium, tungsten, molyb-denum, manganese, tin, uranium and mixtures thereof.
Examples of metal-containing oxide minerals which may be concentrated by froth flotation using the process of this invention include copper-bearing minerals such as cuprite ~Cu2O), tenorite (CuO), malachite [Cu2(OH)2CO3], azurite [Cu3(OH)2(CO3)2], atacamite [Cu2Cl(OH)3], chrysocolla (cusio3 ); aluminum-bearing minerals such as corundum; zinc-containing minerals, such as zincite (ZnO) and smithsonite (ZnCO3); tungsten-bearing miner-als such as wolframite [(Fe, Mn)WO4]; nickel-bearing minerals such as bunsenite (Nio ); molybdenum-bearing minerals such as wulfenite (Pb~oO4) and powellite (CaMoO4); iron-containing minerals, such as hematite and magnetite; chromium-containing minerals, such as 34,046-F -22-s chromite (FeOCr2O3); iron- and ti-tanium-containing minerals, such as ilmenite; magnesium- and aluminum-containing minerals, such as spinel; iron-chromium--containing minerals, such as chromite; titanium-con-taining minerals, such as rutile; manganese-containing minerals, such as pyrolusite; tin-containing minerals, such as cassiteri-te; and uranium-containing minerals, such as uraninite; and uranium-bearing minerals, such as, for example, pitchblende [U20~(U308~] and gummite 10 (U03~20 ) -Other metal-containing minerals for which this process is useful include gold-bearing minerals, such as sylvanite (AuAgTe2) and calaverite (AuTe);
platinum- and palladium-bearing minerals, such as sperrylite (PtAs2); and silver-bearing minerals, such as hessite (AgTe2). Also included are metals which occur in a metallic state, e.g. gold, silver and copper.

The collector composition of this invention can be used in any concentration which gives the desired recovery of the desired minerals. In particular, the concentration used is dependent upon the particular minerals to be recovered, the grade of the ore to be subjec-ted to the froth flotation process, the desired quality of the mineral to be recovered, and the par-ticular mineral which is being recovered. PreEerably,the collector composition of this invention is used in a concentration of 5 grams (g) to 1000 g per metric ton of ore, more preferably between about 10 g and 200 g of collector per metric ton of ore to be subjected to fro-th flotation. In yeneral, to obtain optimum syner-gistic behavior, it is most advantageous to begin at low dosage levels and increase the levels until the 34,046-F -23-6~3~65 desired effect is achieved. Synergism is defined herein as when the measured result o~ a blend of two or more components exceeds the weighted average results of each component when used alone. This term also implies that the results are compared under the condition -that -the total weight of the collector used is the same for each experiment.

During the froth flotation process of this invention, the use of frothers is preferred. Frothers are well-known in the art and reference is made thereto for the purposes of this invention. Any frother which results in the recovery of the desired metal-containing mineral is suitable. Frothers useful in this invention include any frothers known in the art which give the recovery of the desired mineral. Examples of such frothers include C5 8 alcohols, pine oils, cresols, C1 4 alkyl ethers of polypropylene glycols, dihydroxyl-ates of polypropylene glycols, glycols, fatty acids, soaps, alkylaryl sulfonates, and the like. Further~ore, blends of such frothers may also be used. All frothers which are suitable for beneficiation of ores by froth ~lotation can be used in this invention.

In addition, in the process of this invention it is contemplated that the collector combination which makes up the composition of this invention can be used in mixtures with other collectors well-known in the art.

The collector composition of this invention may also be used with an amount of other collectors known in the art, sufficient to give the desired recovery of desired mineral. Examples of such other 34,046-F -24-collectors useful in this invention include dialkyl thioureas, alkyl, dialkyl and trialkyl -thiocarbonates, alkyl and dialkyl thionocarbamates, monoalkyl dithio-phosphates, dialkyl and diaryl dithiophosphates, dialkyl monothiophosphates, diaryl dithiophosphates, dialkyl and diaryl thiophosphonyl chlorides, dialkyl and diaryl dithiophosphonates, alkyl mercaptans, xan-thogen formates, mercapto benzothiazoles, fatty acids and salts of fatty acids, alkyl sulfuric acids and salts thereof, alkyl and alkaryl sulfonic acids and salts thereof, alkyl phosphoric acids and salts thereof, alkyl and aryl phosphoric acids and salts thereof, sulfosuccinates, sulfosuccinamates, primary amines, secondary amines, tertiary amines, quaternary ammonium salts, alkyl pyridlnium salts, guanidine, and alkyl propylene diamines.

Specific Embodiments The following examples are included for the purposes of illustration only and are not to be con-strued to limit the scope of the invention. Unlessotherwise indicated, all parts and fractions are by weight.

In the examples, the performance of the frothing processes described is shown by giviny the fractional amount of recovery at a specified time.

Example 1- F'roth Flotation of a Copper/Molybdenum Ore A series of bags (Sample Nos. 1-8) containing 1200 g of homogeneous copper/molybdenum ore, containing chalcopyrite and molybdenite minerals, from Western Canada were prepared. The ore in each bag was ground using 800 ml of tap water for 14 minutes in a ball mill 34,046-F -25-having a mixed ball charge to pxoduce approximately a 13 percent plus 100 mesh grind. The ~esul-ting pulp was transferred -to an Agi-tair 1500 ml flotation cell out-fit-ted with an automated froth removal paddle. The p~
of each slurry wa~ adjusted to 10.2 using lime. No fur-ther pH adjustments were made during the test. A
standard methyl isobutyl carbinol (MIBC) frother and the collectors or collector combinations set forth in Table I were employed to float the copper and moly-bdenum using a four-stage rougher flotation scheme as set forth below.

STAGE 1: Collector - 0.0042 kg/ton*
MIBC - 0.015 kg/ton**
- condition - 1 minute - float - collect concentrate for 1 minute STAGE 2: Collector - 0.0021 kg/ton*
MIBC - 0.005 kg/ton**
- condition - 0.5 minute - float ~ collect concentrate for 1.5 minutes STAGE 3: Collector - 0.0016 kg/ton*
MIBC - 0.005 kg/ton**
- condition - 0.5 minute - float - collect concentrate for 2.0 minutes STAGE 4: Collector - 0.0033 kg/ton*
MIBC - 0.005 kg/ton**
- condition - 0.5 minute - float - collect concentrate for 2.5 minutes *kilogram of the collector or collector compo-sition per metric ton of ore being treated **kilogram of the frother per metric ton of ore being trea-ted 34,046-F -26-~;2G8~65 The results of the froth flotation testing are compiled in Table I.

TABLE I

Run Cu Mol~ Cu Moly No. Collector1 R_72 R-7 Grade3 Grade3 l* A 0.688 0.682 0.063 0.00233 2* B 0.770 0.713 0.028 0.00125 3* C 0.710 0.691 0.093 0.00325
4* D 0.699 0.697 0.107 0.00386 C/A 0.766 0.768 0.052 0.00157 6 C/B 0.732 0.750 0.081 0.00275 7 D/A 0.759 0.764 0.050 0.00170 8 D/B 0.743 0.755 0.091 0.00316 *Not an example of the present invention s 1A = C H S(CH2)2NH2 2R-7 is the experimental 6 13 fractional recovery after 7 minutes o B = C H S(CH2)2N ~ 3Grade is the fractional 6 13 " ~ content of the specified me-tal in total weight collected in the froth.
H
1 C = C6H13~ -CH2 In conducting the froth flotation testing on Sam-ple Nos. 1-8, the collector composition comprises 50 weight percent of each collector.

34,046-F -27-~6~3~i6~i The 95 percent confidence level of statistical error associated with the Cu R-7 value in Table I is ~
0O010. Thus the statistical range of R-7 values for Cu in Table I associated, for example, with collector A is 0.688 ~ 0.010 or 0.678 to 0.698.

The statistical error associated with the Mo R-7 values in Table I is ~ 0.015.

Clearly, the recoveries of Cu and Mo at 7 minutes with the collector blends of this invention match or exceed the 7 minute recoveries that would be expected from a weighted average effect of the compo-nents used alone; synergism has occurred.

Exam~le 2 - Froth Flotation of a Cu/Ni Ore A series of samples of -10 mesh ore from Eastern Canada were divided into 900 g samples. The ore contained chalcopyrite, pentlandite, and pyrrhotite minerals. A11 tests were performed using an Agitair 1500 ml cell operated at a speed of 900 rpm with an air flow of 9.0 liters/minute. Before flotation, each sample was ground in a rod mill for 1080 revolutions.
Before grinding, 600 ml of water were added along with sufficient lime to adjust the slurry pH to 9.2. After grinding, the ore had a particle size less than 200 mesh (75 microns). The rod mill contents were emptied into the float cell and the pH adjusted to 9.2 (using either lime or sulfuric acid~.
A complex nine-stage flotation sequence was performed. The first four stages are referred to as rougher float and stages five through nine as scavenger float. After stage 4, sulfuric acid was added to adjust the pH to 9.2; CuSOg was added -to stage 5 and 34,046 F -28--52~

stage 7 (0.015 kg/metric ton). The ~rother used was DO~FROTH~ 250.

The addition rates of frother and collector were as shown in Table IIA.

34,046-F -29-~.~268~i6~

o O E-l--O
In P
d O ~I) ,1 o o o o o o o o o o o o o 0~ . I I ......
0~ O 000000 _ ~ '-r~ ~
~ 1 o n u) n ul Lr) n n u) rl ~i ~3 . . - . - - . .
~,1_ ~OOOOOOOO

$ ~ ~0 ~ ~ d' ~ ~ t` D ~
U ~ ~ ~100 ~10000 ooooooooo Ul ~ ~ O O O O O O O O O
O O ~U

U~

34, 046-F -30-" ~6~65i The samples were dried, weighed and metal assays performed. Standard mass balance ormulae were used to calculate recoveries and grades. The results are compiled in Table IIB.

34,046-F -31-~268~Eii5 G~

o ~
t` ~D ~ ~1 Cl~
h~ ~ ~ ~
O o o ~0 0r~ _~
1:` d~
~1 ~ ~ t`Cl~ O
Z I . . .
~ O o O

U~
o ~ O O --~ 'Zo' o o ~ ~
r~ ~
~ ~ ~; 3 E~O ~ o g ~
o o o a) ~ u' ~ ~ , O ~
o N ~ 00 o o o .~ O
$~ .u~ m o ~
U~ o~

x . ~ c~
o ~ o 34, 046-F -32-~ 8~i65 ~ - 33 - 64~93-3750 In this example, t'he lowest pyrrhotite recovery and highest Cu and Ni recoveries possible after 7 minutes ~re important, as it is at this time point that t'he major rejection of high sulfur containing mineral occurs. At 17 minutes the Cu and Ni recoveries are to be the highest possible using normal flota-tion logic. However, Cu recoveries were approaching the theore-tical limi-t of 1.0 at both 7 and 17 minutes, so statistically significant comparisions were not possible.
Clearly, the recovery of Ni at 7 minutes using a collec-tor blend of this invention gave a high value with low pyrrhotite.
Also, the Ni recovery at 17 minutes with the blend o-f this inven-tion is high. The 95 percent confidence level of statistical error associated with Ni at R-7 is + 0.015 and at R-17 is + 0.006;
pyrrhotite at R-7 is + 0.012. Ni recovery shows that synergism has occurred with desired lower recovery of pyrrhotite.
Example _ Fro-th Flotation of a Complex Pb/Zn Cu/Ag Ore A series of uniform 1000 g samples of a complex Pb/Zn/Cu/Ag ore from Central Canada were prepared. ~'he ore contained galena, sphalerite, chalcopyrite, and argentite minerals. For each flotation run, a sample was added to a rod mill along wit'h 500 ml of tap water and 7.5 ml of S02 solution.
Six and one-half minutes of mil:L time were used to prepare the feed suc'h that 90 percent of the ore had a particle si~e of less than 200 mesh (75 microns). After grinding, t'he contents were transferred to a cell fitted with an automated paddle for froth removal, and the cell was attached to a standard Denver flotation mechanism.
34,046-F

~2613~i5 -3~-A two-stage flotation was then performed -Stage I being a copper/lead/silver rougher float and Sta~e II being a æinc rougher float. To s-tart the Stage I flotation, 1.5 g/kg of Na2CO3 was added (pH of 9 to 9.5), Eollowed by the addition of the collector(s~.
The pulp was then conditioned for 5 minutes with air and agitation. This was followed by a 2-minute condi-tion period with agitation only. A methyl isobutyl carbinol (MIBC) frother was then added (standard dose of 0.015 ml/kg). The concentrate was collected for 5 minutes of flotation and labeled as copper/lead rougher concentrate.

The Stage II flotation consisted of adding 0.5 kg/metric ton of CuSO4 to the cell remains of Stage I. The pH was then adjusted to 10.5 with lime addition.
This was followed by a condition period of 5 minutes with agitation only. The pH was then rechecked and adjusted back to 10.5 with lime. At this point, the collector(s) were added, followed by a five-minute condition period with agitation only. A methyl iso-butyl carbinol (MIBC) frother was then added (standard dose of 0.020 ml/kg). Concentrate was collected for 5 minutes and labeled as zinc rougher concentrate.

The concentxate samples were dried, weighed, and appropriate samples prepared for assay using X-ray techniques. Using the assay data, fractional recover-ies and grades were calculated using standard mass balance formulae. The results are compiled in Table III.

34,046-F -34-~.z~
-35~

dl r~ 1 cO 1~ rl r~ ~D r l ~ lJl(~ t` N t~ N t~ N 1 C~ I . . . . ~ . . .
P~ O O O O O O O O

CO d~ O N ~ 0 CO C~
d' ~ OOD ~ o ~ t-~
U) ~ 0 0 ~ ~I t` ~
P~ I .. . . . . ..
O O O ~ O O O O

u~ ~ o o~ o ~ o a~ o I
P~ O O O O O O O O

r~ ~ O O ~ ~
U~ ~ O C~ O 0~ 0 OD O
I .. . . . . ..
~ O O O O O O O O

H ~
~, m ~
. ~ o ~ o a~ o ~ o Ln a~ o ~
~l-rl Ln O O IJl O O O Ll~ O O ~1 0 ttl a ~, Ul ~ N 11'1 IJl d~ O 0~ IJl t~ O Ln N
O ~ r1 ~ ~1 N ~i rl ~
t:l ~ O O
_ O ~ U
~)E~ h u ~ ~ ~ ~ m ~ :q ~ u ~: u ~ m ~1 ~ a)-rl .~ ~ O ~

~ O X
~ N ::1 N ~ r l r~
U~ O O N ~ U- N ~ ~S ~ _ O
P.S l ~, ~J `~ J ~

~ X O r l ,C

O ~ r~ N ~ ~ o * ~mo 34, tl46-F -35-~6 !3~

The 95 percent confidence levels of statis-tical error in the 5 minute recovery data of the Cu/Pb flotation (Stage I) are for Ag, ~ 0.01; Cu, ~ 0.01; and Pb, ~ 0.02. Runs 1 and 4 represent the tests where single components were used in each stage.

In Stage I of Run 2, the addition of th~ two component blend of this invention at less dosage (24%
less) as compared to the single component collector of Stage I of Run 1, gave slightly more Ag and Cu recovery and significantly more Pb recovery.

In a similar manner, the collector blends of this invention in Stage I of Run 3 compared to Stage I
of either Run 1 or 4, gave higher Ag recovery, slightly higher Cu recovery, and much higher Pb recovery. Note that Ag, Cu or Pb not recovered in Stage I is lost to the process.

The total Zn recovery of Stages I and II in all four runs of Table III is so close to 1.0 (the theoretical limit) that statistical comparisons are not valid.

34,046-F -36-

Claims (22)

The embodiments of the invention for which an exclusive property or privilege is claimed are defined as follows:
1. A collector composition for the flotation of metal-containing minerals which comprises:
(a) a compound of the formula:
R1-X-(R)n-Q
I
wherein Q is -N(R2)a(H)b where a + b equals 2, -N=Y where Y is S, O, a hydro-carbylene radical or a substituted hydrocarbylene radical, ? N, or ring where the cyclic ring is saturated or unsaturated and may contain additional hetero atoms, but must contain the N;

R1 and R2 are independently a C1-22 hydro-carbyl radical, a C1-22 substituted hydrocarbyl radical, or a saturated or unsaturated heterocyclic ring;
34,046-F 37 R is (-CH2-)p ?CHOH?m where y + p + m = n, where n is an integer from 1 to 6, and y, p and m are independently 0 or an interger from 1 to 6, and each moiety can occur in a random sequence;
X is -S-,-O-, , , where R3 is hydrogen, a C1-22 hydrocarbyl radical or a C1-22 substituted hydrocarbyl radical; and (b) hydrocarbons containing monosulfide units of the formula IX
wherein R5 and R6 are independently a hydrocarbyl radical or a hydrocarbyl radical substituted with one or more hydroxy, cyano, halo, ether, hydrocarbyloxy or hydrocarbyl thioether moieties;
wherein R5 and R6 may combine to form a heterocyclic ring structure with S; with the proviso that S is bound to an aliphatic or cycloaliphatic carbon atom; with the further proviso that the total carbon content of the hydrocarbon sulfide be such that it has sufficient hydro-phobic character to cause the metal-containing sulfide mineral or sulfidized metal-containing oxide mineral particles to be driven to an air/bubble interface.
34,046-F 38
2. The collector composition of Claim 1 wherein R1 and R2 are independently a C1-22 hydro-carbyl radical or a C1-22 hydrocarbyl radical sub-stituted with one or more hydroxy, amino, phosphonyl, alkoxy, imino, carbamyl, carbonyl, thiocarbonyl, cyano, carboxyl, hydrocarbylthio, hydrocarbyloxy, hydrocarbylamino or hydrocarbylimino groups.
3. The collector of Claim 2 wherein compound (a) corresponds to the formula:
Ia wherein R1 is a C2-14 hydrocarbyl radical or a C2-14 hydrocarbyl radical substituted with one or more hydroxy, amino, phosphonyl or alkoxy groups;
R2 is a C1-6 alkyl, C1-6 alkylcarbonyl, or a C1-6 alkyl or C1-6 alkylcarbonyl group substituted with an amino, hydroxy or phosphonyl group; a is 0 or 1 and b is 1 or 2 and a + b = 2.
4. The composition of Claim 3 wherein n is 2 or 3.
5. The composition of Claim 3 wherein component (a) is an omega-(hydrocarbylthio)alkyl-amine; S-(omega-aminoalkyl) hydrocarbon thioate; N--(hydrocarbyl)-alpha,omega-alkanediamine; (omega--aminoalkyl) hydrocarbon amide; omega-(hydrocarbyl-oxy)alkylamine; omega-aminoalkyl hydrocarbonoate;
omega-(hydrocarbylthio)-alkylamide; or mixture thereof.
34,046-F 39
6. The composition of Claim 1 where-in R5 and R6 are independently an aliphatic, cyclo-aliphatic or aralkyl moiety, unsubstituted or substi-tuted with one or more hydroxy, cyano, halo, OR7 or SR7 moieties; R7 is a hydrocarbyl radical and R5 and R6 may combine to form a heterocyclic ring with S.
7. The composition of Claim 6 where-in the total carbon content of the sulfide com-pound is from 4 to 20 carbon atoms.
8. The composition of Claim 7 wherein R5 and R6 are independently alkyl, alkenyl, alkynyl, cycloalkyl or cycloalkenyl, unsubstituted or substi-tuted with one or more hydroxy, cyano, halo, OR7 or SR7 moieties; R7 is aliphatic or cycloaliphatic; and R5 and R6 do not combine to form a heterocyclic ring structure.
9. The composition of Claim 5 which comprises:

(a) from about 10 to about 90 percent by weight of omega-(hydrocarbylthio)alkyl-amine, S-(omega-aminoalkyl) hydrocarbon thio-ate, N-(hydrocarbyl)-alpha,omega-alkanedi-amine, (omega-aminoalkyl) hydrocarbon amide, omega-(hydrocarbyloxy)alkylamine, omega--aminoalkyl hydrocarbonoate, omega-(hydrocarbyl-thio)alkylamide, or mixture thereof; and (b) from about 10 to about 90 percent by weight of the sulfide compound and the sulfide compound corresponds to the formula 34,046-F 40 34,046-F
(R4)3-nC(H)n-S-C(H)n(R4)3-n X or Xa wherein R is independently hydrocarbyl, or hydrocarbyl substituted with a hydroxy, cyano, halo, ether, hydrocarbyloxy or hydrocarbyl thioether moiety; wherein the two R moieties may combine to form a cyclic ring or heterocyclic ring with the sulfur atom;
and n is an integer of 0, 1, 2 or 3; and R8 is independently hydrogen, an aryl, alkaryl, aralkyl, alkyl, alkenyl, alkynyl, cycloalkyl, cycloalkenyl, hydroxy, cyano, halo, OR7 or SR7 group, wherein the aryl, alkaryl, aralkyl, alkyl, alkenyl, alkynyl, cycloalkyl, cycloalkenyl, group may optionally be substituted with a hydroxy, cyano, halo, OR7 or SR7 group; wherein R7 is a hydrocarbyl group.
10. The composition of Claim 9 which comprises:
(a) from about 20 to about 80 percent by weight of omega-(hydrocarbylthio)alkylamine, S-(omega-aminoalkyl) hydro-carbon thioate, N-(hydrocarbyl)-alpha, omega-alkanediamine, (omega-aminoalkyl) hydrocarbon amide, omega-(hydrocarbyloxy) alkylamine, omega-aminoalkyl hydrocarbonoate, omega-(hydrocarbyl-thio)alkylamide or mixture thereof; and (b) from about 20 to about 80 percent by weight of the sulfide compound.
11. The composition of Claim 10 wherein R is -CH2- or R1 is C2-14 hydrocarbyl; R2 is C1-6 alkyl or C1-6 alkylcarbonyl; R3 is hydrogen or C1-14 hydrocarbyl; R5 and R6 are independently an alkyl or alkenyl group and the sum of carbon atoms in R5 and R6 is from 6 to 16; a is the integer 0 or 1; and n is an integer of 1 to 4.
12. The composition of Claim 9 wherein R1 is C4-11 hydrocarbyl R2 is C1-4 alkyl or C1-4 alkyl-carbonyl; R3 is hydrogen or C1-11 hydrocarbyl; R5 is C1-2 alkyl; R6 is a C6-11 alkyl or alkenyl group; X is -S-, or -O-; and n is the integer 2 or 3.
13. The composition of Claim 13 wherein X is -S-.
14. The composition of Claim 5 wherein R5 and R6 are not the same hydrocarbon moiety.
15. The composition of Claim 1 wherein the metal-containing sulfide minerals are those which have a high natural hydrophobicity in the unoxidized state.
16. The composition of Claim 1 or 5 wherein component (a) is 2-(hexylthio)ethylamine or ethyl 2-(hexylthio)ethylamide.
17. The composition of Claim 1 wherein component (b) is ethyl octyl sulfide.
18. A process for recovering metal-containing minerals from an ore which comprises subjecting the ore, in the form of an aqueous pulp, to a froth flotation process in the presence of a flotating amount of the flotation collector composition of Claim 1.
34,046-F -42-
19. The process of Claim 18 wherein a metal -containing mineral is recovered in the froth.
20. The process of Claim 19 wherein the metal containing mineral recovered in the froth contains copper, zinc, molybdenum, cobalt, nickel, lead, arsenic, silver, chromium, gold, platinum, uranium, or mixtures thereof.
21. The process of Claim 20 wherein the metal-containing sulfide mineral recovered in the froth is molybdenite, chalcopyrite, galena, sphalerite, bornite, or pentlandite.
22. The process of Claim 21 wherein the collector composition is present in a concentration of from 0.001 to 1.0 kg of collector/metric ton of ore to be subjected to froth flotation.

34,046-F
CA000501882A 1985-11-29 1986-02-14 Collector compositions for the froth flotation of mineral values Expired - Fee Related CA1268565A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US80288285A 1985-11-29 1985-11-29
US802,882 1985-11-29

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CA (1) CA1268565A (en)
ES (1) ES8706045A1 (en)
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ES8706047A1 (en) * 1985-11-29 1987-06-01 Dow Chemical Co Novel collectors for froth flotation of minerals
US4826588A (en) * 1988-04-28 1989-05-02 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
US5700369A (en) * 1997-01-14 1997-12-23 Guangzhou Institute Of Geochemistry Chinese Academy Of Sciences Process for adsorboaggregational flotation of Carlin type natural gold ore dressing
CN102056672B (en) * 2008-04-04 2013-12-04 Bhp比利通Ssm开发有限公司 odor control
CN102941160A (en) * 2012-12-13 2013-02-27 贵州大学 Flotation collector for silicate minerals
CA3056977C (en) 2017-03-23 2024-03-19 Nouryon Chemicals International B.V. Process to treat metal or mineral ores and collector composition therefor
WO2019113082A1 (en) 2017-12-06 2019-06-13 Dow Global Technologies Llc A collector formulation to enhance metal recovery in mining applications
EP3636346A1 (en) 2018-10-08 2020-04-15 Nouryon Chemicals International B.V. Process to treat ores and collector composition therefor
CN110015727B (en) * 2019-05-09 2021-07-09 安徽工业大学 A kind of method for electrolytic air flotation to remove microplastics in water body
CN111068924B (en) * 2019-12-23 2020-10-16 中南大学 Application of 2-cyano-N-(substituted carbamoyl)acetamides in the flotation of calcium-bearing minerals
CN114192273B (en) * 2021-11-29 2024-08-02 浙江遂昌汇金有色金属有限公司 Harmless and recycling treatment process for solid waste containing noble metal
CN114798184B (en) * 2022-05-16 2024-01-23 北京盈翔科技有限公司 Efficient foaming agent for copper gold ore flotation and application method thereof
CN115228594B (en) * 2022-07-25 2025-01-07 中南大学 Flotation preactivator for antimony oxide ore and activation and flotation method thereof
CN115445779B (en) * 2022-09-29 2024-08-23 中南大学 Medicament and method for selective flotation separation of molybdenite and galena
CN115739399B (en) * 2022-12-22 2024-10-01 沈阳有色金属研究院有限公司 Composite collector for flotation of nonferrous metal sulfide ores and preparation method and application thereof
WO2024172017A1 (en) * 2023-02-15 2024-08-22 住友化学株式会社 Flotation agent, and method for collecting arsenic-free copper mineral
CN118698748B (en) * 2024-08-27 2024-11-12 中南大学 Collector, flotation reagent and method for flotation of nickel sulfide ore

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US2169313A (en) * 1938-09-24 1939-08-15 Minerals Separation North Us Concentration of metalliferous ores by flotation
US3328442A (en) * 1963-12-18 1967-06-27 Massachusetts College Of Pharm Anti-radiation compounds and their preparation
US3397238A (en) * 1965-11-16 1968-08-13 Pfizer & Co C Process for the preparation of alkyl ethers of amino-alcohols
US4086273A (en) * 1976-04-14 1978-04-25 The Dow Chemical Company Process for making beta-aminoethyl sulfides from aliphatic mercaptans and 2-oxazolines
US4326067A (en) * 1980-12-03 1982-04-20 The Dow Chemical Company Process for making N-(2-aminoethyl)amides
PH23738A (en) * 1985-05-31 1989-11-03 Dow Chemical Co Novel collectors for the selective froth flotation of sulfide minerals
ZM1386A1 (en) * 1985-07-12 1988-12-30 Dow Chemical Co Novel collector compositions for froth flotation
ES8706047A1 (en) * 1985-11-29 1987-06-01 Dow Chemical Co Novel collectors for froth flotation of minerals

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BR8607004A (en) 1987-12-01
FI873288A (en) 1987-07-28
CN1014247B (en) 1991-10-09
ZA861170B (en) 1987-10-28
YU45766B (en) 1992-07-20
PL257989A1 (en) 1987-06-01
FI82395C (en) 1991-03-11
SE8702987D0 (en) 1987-07-28
JPS62129160A (en) 1987-06-11
PL147852B1 (en) 1989-08-31
MX173645B (en) 1994-03-22
WO1987003222A1 (en) 1987-06-04
RU1839638C (en) 1993-12-30
ZM1586A1 (en) 1988-12-30
PH23458A (en) 1989-08-07
ES552033A0 (en) 1987-06-01
AU5543786A (en) 1987-07-01
ES8706045A1 (en) 1987-06-01
ZW4186A1 (en) 1987-09-09
FI873288A0 (en) 1987-07-28
YU23086A (en) 1988-06-30
SE461768B (en) 1990-03-26
RO100034B1 (en) 1992-05-25
SE8702987L (en) 1987-07-28
FI82395B (en) 1990-11-30
AU588579B2 (en) 1989-09-21
CN86101495A (en) 1987-06-03

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