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CA1175325A - Insulated bead for a radial steel ply tire - Google Patents

Insulated bead for a radial steel ply tire

Info

Publication number
CA1175325A
CA1175325A CA000407457A CA407457A CA1175325A CA 1175325 A CA1175325 A CA 1175325A CA 000407457 A CA000407457 A CA 000407457A CA 407457 A CA407457 A CA 407457A CA 1175325 A CA1175325 A CA 1175325A
Authority
CA
Canada
Prior art keywords
bead
rubber
composite
fabric
stage composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000407457A
Other languages
French (fr)
Inventor
Ronald J. Forsyth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aerojet Rocketdyne Holdings Inc
Original Assignee
General Tire and Rubber Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Tire and Rubber Co filed Critical General Tire and Rubber Co
Application granted granted Critical
Publication of CA1175325A publication Critical patent/CA1175325A/en
Expired legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/062Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/04Bead cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C15/00Tyre beads, e.g. ply turn-up or overlap
    • B60C15/04Bead cores
    • B60C2015/044Bead cores characterised by a wrapping layer
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/14Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
    • D07B1/141Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2033Parallel wires
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2042Strands characterised by a coating
    • D07B2201/2044Strands characterised by a coating comprising polymers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2046Strands comprising fillers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2087Jackets or coverings being of the coated type
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2088Jackets or coverings having multiple layers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2089Jackets or coverings comprising wrapped structures
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/20903Jackets or coverings comprising woven structures
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2091Jackets or coverings being movable relative to the internal structure
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2501/00Application field
    • D07B2501/20Application field related to ropes or cables
    • D07B2501/2046Tyre cords
    • D07B2501/2053Tyre cords for wheel rim attachment

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tires In General (AREA)
  • Ropes Or Cables (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
The positioning of fabric wrapped rubber insulation between a steel bead and a radial steel body ply eliminates failures in the bead areas of tires due to the direct contact of the steel body ply and bead bundle wires.

Description

1~75325 The invention relates to an insulated bead for a radial or a steel ply radial tire.
Steel beads make it possible to securely affix tires to rims. Tire beads are made from coiled wire. The individual strands of the wire may be coated with rubber and the plurality of rubber coated s~rands may be helically wrapped with a fabric or cord. United States Patent 3,106,952 Rudder (1963) describes such a tire bead. The Rudder patent i5 directed primarily to wrapping the bead bundle with a heat-shrinkable material having widely spaced turns. During heat curing of the tire, the heat shrinkable material contracts and compress the wound bead wires (bead bundle), thus preventing wild bead wires from getting into the sidewall or some other portion of the tire where they could cause damage. The heat shrinkable material does not keep the rubber around the bead bundle in place. It has also been known in the prior art to wrap the bead bundle with rubber prior to adding a flipper to provide an insulating layer of rubber between the bead bundle and the next adjacent body ply. In spite of the addition of the rubber wrap, some failures continued to occur in the bead area of experimental ~20 steel ply radial tires. Wrapping a bead bundle with rubber and adding a flipper is discussea in "The Story of Tire Beads and :
Tires"j Niles Standard 1954, pages 80-82.
The invention as claimed is not intended to provide a remedy for wild bead wires of steel ply radial tires. It solves the problem of how to provide insulation between the bead bundle and adjacent steel body ply of steel belted, steel ply radial tires. In the practice of the present invention, the bead wires and a steel body ply can no longer come into direct contact, and .~

generate fretting corrosion, resulting in ultimate failure of the tire.
The invention provldes a method of constructing a com-posite bead ring structure for inclusion in a steel ply radial tire comprising: a. producing a first-stage composite by forming a strand of rubber covered wire into a multiple strand substantial-ly circular configuration, the cross-sectional area of said first-stage composite being of a substantially hexagonal shape, b. pro-ducing a second-stage composite by envelope wrapping said first-stage composite with natural rubber obtaining thereby a second-stage composite having a substantially circular cross-section, c.
producing a third-stage composite by helically wrapping said second-stage composite with a narrow width of fabric, and there-after coating said third-stage composite with an appropriate lubri-cant to produce said composite bead ring structure.
From another aspect, the invention provides a composite bead ring structure for inclusion in a radial tire comprising a central portion of substantially circular configuration having a hexagonal cross-sectional area and consisting of multiple strands of rubber-covered wire, said central portion being envelope wrapped in natural rubber which is in turn helically wrapped with a narrow width of fabric and coated with a lubricant.
The advantages offered by the invention are mainly that the rubber insulation which is applied to the bead bundle of rubber covered bead wires is tightly envelope wrapped or helically wrapped with a fabric covering which prevents movement of the insulation caused by turning the steel body ply up over the bead bundle by the pressures incurred during tire molding of the tire
- 2 -
3~7~3~

and by forces incurred during tire operation. For the purposes of the present invention, applying a flipper to a bead is not con-sidered wrapping the bead.
There are a number of ways of carrying ou-t the invention depending on what type of tire building drum is employed. For example, if a zero-crown drum tire building machine is used, one first envelope wraps the bead bundle with a layer of rubber, then coats the rubber cover with zinc stearate or a comparable lubri-cant 4; then applies a second rubber cover envelope wrapped; then applies a tight fabric cover, helically wrapped or envelope wrapped. The reason for this is that in forming a toroidal con-figuration from the flat drum, green components adjacent to the bead bundle must rotate in the tire. The lubricant allows the adjacent components to the bead bundle to rotate with a minimum of distortion. The fabric wrap holds the rubber around the bead bundle in place during the various tire building operations. The second layer of rubber and the fabric wrapping can be replaced by a fabric rubber laminate. In the finished tire, the above-described procedure prevents metal-to-metal contact between the bead and the body ply and the resulting fretting corrosion. The zinc stearate is applied as a 6 percent suspension in isopropyl alcohol.
When a high-crown drum is employed and in other situa-tions where the green components need not significantly move with respect to the bead in the tire during tire building; the lubricant and the second layer of rubber wrapping need not be employed.
In the preferred embodiment, sufficient rubber is applied to the steel cord bundle to provide from 0.1 cm to 0.7 cm of 2a -,~

additional rubber insulation in the area where the rubber covered bead wires come into proximity with a steel body ply. The fabric cover covers at least 80 percent and preferably 100 percent of the outer surface of the insulating layer. It is particularly important that the rubber insulating layer cover all areas oE ~he bead that would otherwise be in contact with ply wire. When the fabric bead cover is helically wrapped on~o the bead, the fabric is preferably nylon impre~nated with rubber. The fabric used in the preferred helical wrap has a width of from .5 to 3.0 cm.
When the fabric is enveloped wrapped over the rubber covered bead bundle, the Eabric preferably has a width at least 30 percent greater than the cross-sectional circumference oE the bead bundle. This provides a locking overlap which in turn prevents the package Erom opening and releasing the rubber insulation when pressure is applied to the enveloped wrapped rubber covered bead bundle during tire buildin~. Preferably the fabric completely vers the surface of each rubber covered bead. It is also preferred that no bead filler strip be present inside of the ~ wrap. Instead of separately covering the bead bundle with rubber ; 20 and fabric, the bead bundle can be wrapped with a rubber-fabric laminate.
~ One way of carrying out the invention is described in detail below with reference to the drawin~s which illustrate these specific embodiments in which:
Fi~ure 1 is a cross-sectional view showing a hexagonal bead having a rubber and fabric cover.
Figure 2 is a cross-sectional view showing an envelope wrap.
Fi~ure 3 is a hexa~onal bead bundle covered with 2 layers of rubber and an outer cover of fabric wherein a lubricant is interposed between the two rubber layers.
e figures show various rubber covered wrapped bead bundles.
In accordance with the invention, a hexa~onal bead bundle is first formed by wrapping a single strand rubber covered wire 1 in a circular configuration to form a bead bundle having a ~L~753~

cross-sectional configuration of 72 wires. The bead bundle has a cross-sectional diameter of 1~83 cm. The uncoated s~rand of wire has a diameter of .13 cm and is coated with a thickness of .013 cm of rubber. The bead forming machine is a National Standard Model 147 described in part in United States Patent 3,741,263. The bead is then enveloped wrapped with a strip of rubber having a width of 5.84 cm and a thickness of .23 cm. There is approximately a .51 cm overlap along the top surface of the bead. The machine used to apply the enveloped wrap is a RJS Corporation; Model 147 Covering Machine; manufactured by RJS Corporation, Akron Ohio. The rubber ~overed bead bundle is then helically wrapped with a fabric 3.
The fabric is square woven nylon having a width of 1.59 cm and a thickness of .028 cm. The fabric is a tackified nylon 6.6 Leno woven material with a denier of 210. The wrapping machine employed is a National Standard Model BSW Spiral Bead Wrapping ~lachine manufactured by The N-S Machinery Division, Niles, Michigan. The wrapped bead produced is then used to build a tire on a high-crown drum in a conventional manner. The tires produced by the present invention do not result in tire failure, due to the body ply fretting while in direct contact with the bead bundle. Tires produced without the fabric wrap over the rubber insulating com-pound may result in such a failureO
The green rubber used to wrap the bead preferably has a mooney viscosity of from 60 to 70 and when cured has a shore A
hardness of from 84 to 92.
Another method of wrapping the bead bundle with rubber and fabric is designed to apply a rubber cover around the bead bundle by the use of expanding bladders. Pertaining to this inven-~753~;~

tion, a rubber laminated fabric may be used. The laminated fabric is placed under the bead bundle with the rubber in contact with the bead and the fabric being the outer surface. A bladder on one side expands and is pushed towards the bead bundle by the use of push cans. The bladder forms the laminated fabric around the bead bundle with its edge ending on the top surface of the bead~ The other side performs the same operation, with the edge of the laminate fabric overlapping the previously ~rapped edge. The Henley invention forms an envelope wrap of rubber and/or rubber laminated fabric.

Claims (2)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method of constructing a composite bead ring structure for inclusion in a steel ply radial tire comprising:
a. producing a first-stage composite by forming a strand of rubber covered wire into a multiple strand substantially circular configuration, the cross-sectional area of said first-stage composite being of a substantially hexagonal shape, b. producing a second-stage composite by envelope wrapping said first-stage composite with natural rubber obtaining thereby a second-stage composite having a substantially circular cross-section, c. producing a third-stage composite by helically wrapping said second-stage composite with a narrow width of fabric, and thereafter coating said third-stage composite with an appropriate lubricant to produce said composite bead ring structure.
2. A composite bead ring structure for inclusion in a radial tire comprising a central portion of substantially circular con-figuration having a hexagonal cross-sectional area and consisting of multiple strands of ruber-covered wire, said central portion being envelope wrapped in natural rubber which is in turn helically wrapped with a narrow width of fabric and coated with a lubricant.
CA000407457A 1981-08-28 1982-07-16 Insulated bead for a radial steel ply tire Expired CA1175325A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US29744181A 1981-08-28 1981-08-28
US297,441 1981-08-28

Publications (1)

Publication Number Publication Date
CA1175325A true CA1175325A (en) 1984-10-02

Family

ID=23146323

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000407457A Expired CA1175325A (en) 1981-08-28 1982-07-16 Insulated bead for a radial steel ply tire

Country Status (13)

Country Link
JP (1) JPS5839504A (en)
AR (1) AR231508A1 (en)
CA (1) CA1175325A (en)
DE (1) DE3231834A1 (en)
ES (1) ES276128Y (en)
FR (1) FR2511953B1 (en)
GB (1) GB2104461A (en)
IN (1) IN158515B (en)
IT (1) IT1151946B (en)
LU (1) LU84355A1 (en)
MA (1) MA19578A1 (en)
MX (1) MX157288A (en)
PT (1) PT75469B (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2123360A (en) * 1982-07-13 1984-02-01 Dunlop Ltd Tyre bead reinforcements
DE3808278A1 (en) * 1988-03-12 1989-09-21 Uniroyal Englebert Gmbh VEHICLE TIRES
JP2523189B2 (en) * 1989-08-28 1996-08-07 新田ゼラチン株式会社 Method for producing non-coagulable gelatin
JPH09207525A (en) * 1996-02-09 1997-08-12 Aichi Tire Kogyo Kk Pneumatic type cushion tire
US6827115B1 (en) * 1999-10-18 2004-12-07 John See Van Hoose Bead construction
US6964719B1 (en) * 1999-10-18 2005-11-15 The Goodyear Tire & Rubber Company Process for manufacturing tires
JP2002192921A (en) 2000-11-20 2002-07-10 Goodyear Tire & Rubber Co:The Spiral hexagonal bead and manufacturing method
FR2976222B1 (en) * 2011-06-07 2016-07-01 Soc De Tech Michelin PNEUMATIC BOURRELET FOR HEAVY VEHICLE TYPE GENIE CIVIL
US11673431B2 (en) 2018-05-30 2023-06-13 Compagnie Generale Des Etablissements Michelin Truck tire with contention armature overlap

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR566315A (en) * 1923-05-16 1924-02-13 Improvements in the manufacture of tire beads
US1749899A (en) * 1927-04-05 1930-03-11 Nat Standard Co Reenforcement for tire beads
US2053519A (en) * 1936-05-25 1936-09-08 Nat Standard Co Tire bead
US2904095A (en) * 1956-11-01 1959-09-15 Us Rubber Co Tire bead construction
US2952293A (en) * 1957-07-31 1960-09-13 Goodrich Co B F Tire bead grommet
BE622364A (en) * 1961-10-23
FR1473142A (en) * 1966-01-17 1967-03-17 Dunlop Sa Improvements in the manufacture of pneumatic tires
GB1243187A (en) * 1967-12-01 1971-08-18 Dunlop Holdings Ltd Improvements in or relating to the manufacture of pneumatic tyres
GB1375367A (en) * 1971-05-15 1974-11-27
FR2220396B1 (en) * 1973-03-07 1977-07-08 Michelin & Cie
AU7625274A (en) * 1973-12-18 1976-06-10 Avon Rubber Co Ltd Tubeless tyres
GB1576424A (en) * 1976-03-05 1980-10-08 Dunlop Ltd Beads for pneumatic tyres
IT1124863B (en) * 1979-10-31 1986-05-14 Pirelli TIRES HEEL IMPROVEMENT

Also Published As

Publication number Publication date
LU84355A1 (en) 1983-06-07
MX157288A (en) 1988-10-31
PT75469B (en) 1984-08-20
ES276128Y (en) 1985-02-16
JPS5839504A (en) 1983-03-08
PT75469A (en) 1982-09-01
DE3231834C2 (en) 1989-06-29
DE3231834A1 (en) 1983-03-17
MA19578A1 (en) 1983-04-01
GB2104461A (en) 1983-03-09
FR2511953A1 (en) 1983-03-04
ES276128U (en) 1984-07-16
FR2511953B1 (en) 1985-10-25
AR231508A1 (en) 1984-12-28
IT1151946B (en) 1986-12-24
IN158515B (en) 1986-11-29
IT8222905A0 (en) 1982-08-19

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Legal Events

Date Code Title Description
MKEC Expiry (correction)
MKEX Expiry