CA1037359A - Thrust generator - Google Patents
Thrust generatorInfo
- Publication number
- CA1037359A CA1037359A CA278,260A CA278260A CA1037359A CA 1037359 A CA1037359 A CA 1037359A CA 278260 A CA278260 A CA 278260A CA 1037359 A CA1037359 A CA 1037359A
- Authority
- CA
- Canada
- Prior art keywords
- cylinder
- driving
- poppet
- cocking
- power piston
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000003921 oil Substances 0.000 claims description 49
- 239000012530 fluid Substances 0.000 claims description 22
- 238000004891 communication Methods 0.000 claims description 18
- 230000006854 communication Effects 0.000 claims description 18
- 238000007667 floating Methods 0.000 claims description 18
- 239000010720 hydraulic oil Substances 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 description 29
- 238000010304 firing Methods 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000001351 cycling effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 101150034533 ATIC gene Proteins 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910000669 Chrome steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 241000353097 Molva molva Species 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 101150077543 st gene Proteins 0.000 description 1
Landscapes
- Fluid-Pressure Circuits (AREA)
Abstract
THRUST GENERATOR
Abstract of the Disclosure A hybrid hydraulic-pneumatic thrust generator wherein pneumatic action is used for cocking and for cushioning while hydraulic action is used for providing the driving force. The output can be increased by reducing the cocking or cushion gas pressure required to dislodge the poppet valve from its seated position in the driving port by introducing pressurized oil into the driving port between the poppet valve and poppet actuator. The thrust generator of this invention has a relatively flat thrust pattern making it especially suitable as a driving mechanism for high velocity water jets for fracturing concrete and the like.
Abstract of the Disclosure A hybrid hydraulic-pneumatic thrust generator wherein pneumatic action is used for cocking and for cushioning while hydraulic action is used for providing the driving force. The output can be increased by reducing the cocking or cushion gas pressure required to dislodge the poppet valve from its seated position in the driving port by introducing pressurized oil into the driving port between the poppet valve and poppet actuator. The thrust generator of this invention has a relatively flat thrust pattern making it especially suitable as a driving mechanism for high velocity water jets for fracturing concrete and the like.
Description
~J373S9 Tl~rust generators are devices for generating forces to perform various types of work. Presently available thr~st gene~ators generally have a con-figuration of a power piston and a connecting piston rod ~ree to move in axial directions upon the appli-cation of a force. The force applied to the power piston may be hydraulic, pneumatic, combustion and -;
other means. The connecting piston rod transmits the applied force to the means for doing the desired work. Such force generating devices are also known as actuators, intensifiers and hydraulic or pneumatic ham~ers, depending upon their application which may ra~ge from lifting loads to generating high velocity water jets.
Typical prior art hydraulic thrust generators utilize a dumping principle for generating the thrust whereby a power piston is cocked to firing position under pressure by a high pressure hydraulic oil.
Sudden release of the high pressure hydraulic oil frees ~0 th~ power piston, thus generàting the thrust. Such devices require the use of expensive and undesirably bulky valves of high flow capacity to provide release of the hydraulic oil for fast operation to avoid de~rlmental back pressures. Such devices also require ' .
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~73~9 precision made cushion plunger and cushion port to decelerate and stop the power piston at ~he end of the power stroke with the sacrifica of a signifi-cant amount of the usc~ul energy. To overcome the back pressure generated by insufficient flow and release of the hydraulic oil, some hydraulic thrust generators have incorporated mechanical or hydraulic latching devices to hold the power piston in a firing position so that the cocking pressure of the hydraulic oil can be relieved in advance of the movement of the power piston in its thrust stroke.
However, such latching devlces are not entirely satisfactory since they are prone to wear and malfunction.
Pneumatic thrust generators have previously been employed but they have short strokes and high reciprocating rates. Such devices are generally operated on the principle of exhausting a cocking gas and are noisy in operation, such as the common ~o pneumatic tools such as ~ack hammers.- Some pneumatic ` thrust generators are capable of long stroke operation by use of a latching principle in which the power piston is held at firing position at low cocking pressures. However, such devices are prone to wear .. : . ~ ,2.
'1 ~37i;~
and damage -to the la-tchlny seals which causes premature firing.
Such devices axe known to have non--flat thrust patterns ~x hibiting a sharp reduction of available thrust during the power stroke.
Pneumatic thrust generators are also known which operate on the principle of combustion as commonly employed in reciprocating engines. This type of thrust generator requires the exhaust of co~usted gas and are thus noisy.
Further, the thrust pattern of the combustion thrust generator is non-flat, the force being sharply reduced durin~ the - power stroke.
According to the present invention there is provided a thrust generator which has a substantially gas-- tight driving cylinder, a floating piston adapted for sub-stantially gas-tight reciprocating mo~ement within the driving cylinder, and a driving gas accumulator means in com-munication with the first end of the driving cylinder, the second end of the driving cylinder having a driving port. The thrust generator further includes a substantially gas-tight cocking cylinder, a power piston adapted for substantially gas-tight reciprocating movement within the cocking cylinder, - and a cushion gas accumulator means in communication with a first end of the cocking cylinder, the second end of the cocking cylinder having a drivin~ port in communication with the driving port of the driving cylinder, the power piston having a poppet actuator means on the side of the piston to-ward the second end and a power piston rod on the other side of the piston adapted for substantially gas-tiyht reciprocating , : ,,. . ~, , , :: ~ :
1~37359 movement through a po~er pi~-ton rod hole in the ~irst end delivering thrust from the thrus-t generator. A popp~t valve is adapted for s~ating in substantially flui~-tight r~lation with a seatiny means in the driving por-t towards the driving cylinder, the other end of the poppet valve having a poppet valve rod adapted for substantially gas-ti~ht reciprocating movement through a poppet rod hole in the Eloating piston and the fi~st end of the driving cylinder, the other end of the driving port being adapted for clearance passage of the poppet actuator. A bleed port is in communication with the driving port between the poppet actuator and the poppet ~alve when both the poppet actuator and the poppet valve are within the driving port and pressurized hydraulic fluid supply means , and valve means provide pressuri~ea hy~raulic fluid to aid in dislodgement of the poppet valve from the driving port.
hydraulic fluid reservoir is in communication with a hydraulic fluid pump and a supply valve means is in communication with the second end of the cocking cylinder and the purnp so that high pressure hydraulic 1uid is aelivered to the second end of the driving cylinder by the pump, passes through the driving port providing the force to move the power piston and drain from the second end o the cocking cylin~er through the ~ ;
hydraulic fluid drain valve means to the reservoir. Control - means are provided for operation of the hydraulic fluid supply valve and drain valve means.
It is, thereore, an object of this invention to provide a thrust yenerator and process which overcomes many of the disadvantayes o~ thrust genera-tors presently available.
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~LQ37359 One object oE the lnventi.on is -to provide a thrus-t generator which utilizes a hydrauli.c-pneu~atic hybrid means ,~
to driye and to stop a power piston for the production of thrust of a wide range of force levels,. stroke lengths, and reciprocating rates.
Another object of the invention is to provide a thrust generator which utilizes a check valve which permits rapid deceleration o~ power piston at the end o~ a power stroke without significant sacri~ice - 4a ~
b~
~37359 of useful energy and thc ~ecd ~or precision-m~de piston cushion plunger and cushlon port making fast reciprocation of the power piston possible.
Still another object of the invention is to provide a thrust generator which utili~es a valve actuator which initiates and controls the ~ -thrust pattern o~ the power stroke without the req~irement of seals.
Yet another object o~ the invention is to o provide a valve control for the operation o~ the thrust generator so that its firing, stopping and reciprocation rate may be controlled.
A ~urther object o~ the invention is to provide a thrust generator which utilizes a floating piston permitting the separation of driving gas from the working fluid and provides alignment to the function of a check valve.
A still further object of the invention is to provide a thrust generator with coaction of the check valve and high pressure oil valve by electrical, hydraulic, pneumatic or mechanical means derived ~rom pressure sensing m~ans or position sensing means, such as the use of pressure transducers, position sensors, and contact switches.
Another object of this invention is to provide a thrust generator having increased output as a result of introduction of pressurized oil into , ':
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~373S9 the port between the poppet valve and poppet actuator thereby reducing the pressure necessary for the poppet actuator to dislodge the poppet valve.
Other ob~ects and advantages of the invention will become apparent from the followlng description taken in conjunction with the accompanying drawings showing preferred embodiments in which:
Fig. l is a partially sectioned view of one embodiment of a hydraulic-pneumatic thrust generator /o of this invention; and Fig. 2 is a partially sectioned detailed view of the poppet valve and poppet actuator for initiating the firing of the power piston, shown in Fig. 1 Referring to Fig. 1, showing the apparatus of one preferred embodiment of this in~entio~, the thrust generator comprises interconnected driving cylinder 50 and cocking cylinder 51. Driving cylinder 50 comprises driving cylinder wall 3, ~o dri~ing cylinder end 9 at one end and driving cylinder end 37 at the other end adjacent cocking cylinder 51. Within driving cylinder 50 is floating piston 5 adapted for substantially gas-tight reciprocating move~ent within driving cylinder 50 by floating piston seals 34 between floating piston ' .
.
~ 6 'l .. ;: : . . :. , : . . :~ . .
,. . . . . ~ , ~, 5 And driving cylindcr wall 3. In ~he centr~l portion of floating piston 5 is poppe~ rod hole 35 having poppet rod 2 exLending therethrough with poppet valve 4 at ~he lower end of poppet rod 2.
Poppet rod 2 is adapted ~or reciprocating movement through poppet rod hole 3S in substantially gas-tight relationship creatcd by poppet rod sea~s 36. Driving cylinder end 9 has poppet rod hole 31 ?
extending thxough the central portion adapted ~or substantially gas-ti~ht reciprocation of poppet rod 2 by seals 32. The exterior end of poppet rod 2 is covered by poppet rod cover 1 in which position switch 24 may be located.
Cocking cylinder 51 is in communication with driving cylinder 50 and comprises cocking cylinder wall 6, cocking cylinder end 11 at one end and cocking cylinder end 10 adjacent driving cylinder 50. As shown, cocking cylinder end lO
and driving cylinder end 37 are separate structures, but in--actual practice, they may be opposite sides of a single piece of material. Extending through driving cylinder end 37 and cocking cylinder end :
10, in the central portion, is driving port 14. A
portion of the wall of driving port 14 comprises replace-able valve seat 48 constr~cted so as to en&age ~.. ...
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.. .. 1' 1~31'735~
poppet valve t(~per 46. rl~e lower portion of driving port 14 is constructed to provlde deslred clearance with poppet actuator 19. This clearance is desLgned to control the driving stroke of power piston 7, allowing sufficient time for poppet rod 2 t:o reach the uppermost position before actuator 19 clears driving port 14. In practice, about 0.001 lnch to 0.005 i~ch has been found suitable. Power piston 7 is within cocking cylinder 51 and reciprocates in substantially gas-tight relationship maintained by power piston seals 41. The upper side of power piston 7 has poppet actuator l9 extending therefrom and in the central portion, actuator pin 20 extends beyond poppet actuator 19 so as to engage poppet valve head 47 at th~ desired position. The opposite side of power piston 7 comprises gas cushion plunger 26 adapted to engage gas cushion cylinder 25 in cocking cylinder end 11. Power piston ~ -r~d 8 extends from power piston 7 through power piston ~ -rod hole 52 in cocking chamber end ll in substantially gas-tigh~ relationship main~ained by power piston rod ~D seals 45. ~The lower end of power piston rod-8,~external to cocking cylinder 51, is the power output of the thrust generator of this invention and may be used as the thrust source to provide thrust for any suitable device.
The thrust is generated by the expansion of con~pressed air or gas such as nitrogen, stored in external driving gas accumulator means 12 which is in ' ' .
:
~ ''' ~ ~, . . .
1037;~9 communication wlth the ~pper portion of ~riving cylinder 50 through driving gas port 33. The accumulators 12 and 13 are pressure tanks, preferably without any lnner mechanism. Thus, commerclally avai].able ~ccumulators with suitable pressure rati.ngs may be utilized with the bladder or piston removed. The driving force is transmitted to power piston 7 by use o hydraulic oil as a working fluid.
The cyllnder diameters and leng~hs are determined by the ~ .
stroke length and pressure intensification desired ~ .
The hydraulic oil is contained in the portion o~ driving cylinder 50 and cocking cylinder 51 between floating piston 5 and power piston 7. The oil leaves this volumetric space through oil drain port 16 at cocking cylinder end 10 controlled by oil drain valve 15 ~hich is in communication through conduit 43 with an oil reservoir ~ :
(not shown) and the inlet of pump 30. Pump 30 is in communication with oil supply valve 17 which controls the :~
supply of hydraulic oil to driving cylinder 50 through .
oil supply port 18. Any hydraulic pump with sufficient ~o pressure capability and pumping capacity i9 suitable ~or : ;
use as pump 30~ During operation of the thrust generator oil drain valve 15 and oil supply valve 17 may remain open thereby eliminating the need for position switch 24. When : :
it is desired to operate the thrust generator at slow ~;
cycling rates,.it is necessary to open and close oil ..
drain valve lS and oil supply valve 17 with each cycle.
g_ ~,,~, .
~37359 Bleed por~ 82 passes ~hroug~ cocking cylinder end 10 having its opening between poppet end ll7 and poppet actuator 19. Valve 83 controls the flow of pressurizad oil from conduit 84 through bleed port 82 to reduce the pressure difference between the pressurized driving oil against one side of poppet 4 and the pressure against the other side of poppet 4 at face 47.
Power piston 7 is cushioned by gas contained o w~thin cocking cylinder 51 between the lower side of power piston 7 and cocking cylinder end 11. The volume of cocking chamber 51 is in communication with cushion gas accumula~or 13 through cushion gas port 42 in cocking cylinder end 11. As shown in Fig. 1, cushion gas port 42 is connected to cushion gas cylinder 25 in cocking cylinder end 11. Both the driving and cushioning pneumatic systems are closed systems, having no losses and requiring no fresh supply except makeup for possible leakage.
At the end of the power stroke, both the power piston and the floating piston are at their lowest positions and the driving port is closed by the poppet valve. Since the oil drain valve in communi- :
cation with the oil drain port is opened the oil occupying the volumetric space above the power pis~on is drained to the oil reservoir as the compressed cushion gas ":, .: ' .
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-10- ' ' .
:L11i;~73~9 from the cushion gas accumulator p-lshe~ the pow~r pis~on upward. The pow~r plston rises and since the oil supply valve is also opened high pressure oil j enters the driving cyllnder pushing theq~ piston upward, thereby restoring the cocking gas pressure in the cocking gas accumulator means. During the entry of the high pressure oil ~o the driving cylinder, the poppet valve is seated within the driving port thereby isolating the driving cylinder from the cocking cylinder.
/o As the drivi~g cylinder is being filled with high pressure oil, the low pressure oil in the cocking cylinder is being drained out and the power piston moving upward. The poppet actuator enters the driving portJ as most clearly seen in Fig. 2, and continues upwardly until the actuator pin contacts the poppet valve head dislodging the poppet valve from its seated position in the driving port.
It is advantageous to keep the cushion gas -pressure at the lowest possible level so as to maintain the highest thrust output from power piston rod 8. Reduction of the cushion gas pressure of the thrust generator is especially suitable when pressure is exerted through power piston rod 8 by the end of the stroke of the apparatus being driven by the thrust generàtor thereby reducing the need for cushioning in the thrust generator. In one preferred embodiment of this lnvention as can best be seen in ~ig. 2, a hydraulic .~; , '1' ::. . .,, ; .: . : , . .. .
~37359 trig~er~ng system is utilized to aid ln thc dislodg-ment o poppet valve 4. Bleed por~ 82 ha8 its openlng into volume 80 betweerl poppet valve ~ace 47 and poppet actuator 19 when they are in their contact positions.
oil injection valve 83 controls the flow of pressuri~ed oil from conduit 84 through bleed port 82 into volume 80 to increase the pressure against face 47 of poppet valve 4. As shown in Fig. 2 oil injection valve 83 is ex~arnal to the mechanis~
G and may be fed ~rom pump 30 a~ about the same pressure as the high pressure oil supplied to driving cylinder 50. Thus, it is seen that less pressure from poppet actuator 19 is requir~d to dislodge poppet valve 4 from its seated position in the driving port. Another embodiment would be to supply pressurized oil to bleed por~ 82 from driving cylinder 50 through driving cylinder end 37 with a suitable valving means. In this embodiment, the pressurized oil would flow ~rom ~0 the lower volume of drlving chamber 50 through bleed port 82 into volume 80 to increase the pressure on the bottom of poppet valve 4.
The hydraulic triggering system may be -actuated by use o~ a pressure transducer to ;
i-nse tho loss of back pressure in oil drain port ' ., ' ' ' ,' ~
16. A back pressu~e exists ~t o~l drain port 16 when the low prcssure oil is being drained from the upper p~rtion of cocking cylinder 51. This back pressure ls substantially reduced or di~ninished when the power piStoQ 7 reaches i~s highest positlon and substantially all the low pressure oil is drained out. The loss of back pressure is se,nsed by the pressure transducer and valve 83 is opened to introduce high pressure oil into volume 80. The pressure transducer also senses the restored back pressure in the o drain port during the power stroke and thus closes the oil injection valve 83.
An e~a~ple ~f the advantages obtained by using the hydraulic triggering system ~ay be illustrated by use of hydraulic oil at 25Q0 psig to operate the thrust generator.
Under,such conditions with an upper poppet valve area of 4.9 inches the poppet valve is held in the driving port by force of about 12250 lbs. Thus, to dislodge the poppet valve~ an ,~
upward force of substantially greater than 12250 lbs. would - be required. This force is supplied by the cushion gas ;~
~,7 .
pressure exerted ~ the bottom of the power piston. I have ~ound that using a ~hrust generator of suitable proportions, a cushion gas pressure of 600 psig is sui~able. However, , the 600 psig cocking pressure represen~s a loss of thrust output equivalent ~o 37560 lbs. Reduction of the cushion gas pressure from 600 psig to 300 psig by use of the hydraulic triggering syste~ o~ this invention increases the net thruot output by about 18780 lbs., a substantial percentage of the total ou~put force of the thrust generator.
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~L13;~35~9 Upon the poppet valve belllg dislodged, the high pressure oil from the drivlng cylinder rushes into the space between the poppet valve and actuator, and the poppet valve rapidly moves upward~due to the oil pressure~to lts uppermost position against floating piston 5. The end of the poppet rod contacts ~he position switch 24 at the top of the rod cover. The positlon switch initiates closing of both the oil supply and oil drain valves. The impact from the poppet valve against the floating piston may be minimized by spring 22 and hydraulic cushion cylinder 23 as shown in Fig. 1. The poppet actuator fits into the driving port with a designed clearance between the poppet aceuator and lower portion o~
the driving port so that after a prescrlbed period of time the high pressure oil seeps through the clearance and the power piston will move downwardly and quickly accelerate as the poppet actuator ~o clears the driving port. The force is thus transmitted by the power p;ston rod to the working target, During the power stroke, the floating piston and poppet valve move downward with the power piston and the high pressure oil continues flowing through the 1~373Si5~1 ~rivin~ l~ort. At the end of ~he power stroke, the poppet valve seats itself in the driving porC thereby cutting o~ the driving ~oree of ~he high pressure hydraulic oil.
The power piston will then be stopped by the increased pressure of the cushion gas in the cushion gas cylinder as the cushion gas plunger enters it. The poppet valve must close the driving port prior to the end of the power stroke so that suf~icient c.-lshion is supplied by the cushion gas to overcome the inertia of the power train to which the power piston rod is at~ached.
This can be accomplished by accurate control o~ the pressure of tha cushion gas and the volume of high pressure oil pumped into the driving chamber.
When the power piston reaches the end of its power stroke, the thrust generator may be stopped by maintaining both the oll drain and oil supply valves in a closed position. To start operation of the cycle requires only the opening of the oil supply and drain ~;
valves. For continued operation, the oil drain valve . .
~D 15 will remain open. If manual control i5 not applied the thrust generator will reoycle automatically at a reciprocation raite determined by the supply rate of high pressure oil, the operating pressure, the stroke length and the cleaFance o~ the poppet actuator.
, . ,~ ~ , ~1137359 in the driving port. During au-tornatic cycle ~peration o~
the thrust generator, oil supply valve 17 and drain valve 15 may remain open. When i-t is desired to operate the thrust generator at manua]. oper~ting cycling rates, the oil supply a~d dr~in valves may be openea and closed with each cycle.
As shown in Fi.g. 3 of m~ paren-t Canadian application, Serial No~ 252,582, filed May 14, 1976, the thrust stroke obtained by the thrust generator of this invention is a broad relatively flat thrust.
The thrust generator of this invention is parti-cularly well suited ~or use in combination with a water-jet system as a quiet and e~ficient pavemen~ breaking and rock fracturing apparatus as described in my.parent Canadian appli-cation, Serial No. 252,582. The water-je~ apparatus utilized in this invention incorporates design considerations pro-viding a desired long pulse duration and relatively ~lat :
thrust pattern to provide sufficient energy ~or both drilling a deep hole in the concrete and creating high hoop stresses to initiate long ~ractures. The high cycling rate further enhances its ef~iciency.
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~ he appara~us oE this inventlon c~n be constructed ~rom material~ well known in the art as suitable to withstand the pressures encountered and various materials and methods of obtaining required seals are known to the art. The ~a~or components may be fabricated of mild steel, stainless s~eel, high-strength alloy skeels and chrome steel. The seals may be constructed o~
rubber, plastic, bronze and other ~etals and composite materials as required by the pressures involved, The control circuitries required have not been shown, but are well known in the art to achieve the switching and valve control described ~ ~
above. The high pressure oil valves may be ~ -controlled by electrical, hydraulic, pneumatic or mechanical means energized by pressure sensing or position sensing means including pressure transducers, position sensors, con~act switches and the like, for coaction with the check or poppet valve.
Operation and capabilities o~ the thrust generator have been more fully described in said ~: ' - . : ' , ' , ';~' . ' 73~
copending Canadian application Serlal No. 252,582.
Whlle in the foregolng speclflcation this lnventlon has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purpose of illustration, it ~ill be apparent to those skilled in the art that the invention is susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic g principles of the invention.
~ 18 -
other means. The connecting piston rod transmits the applied force to the means for doing the desired work. Such force generating devices are also known as actuators, intensifiers and hydraulic or pneumatic ham~ers, depending upon their application which may ra~ge from lifting loads to generating high velocity water jets.
Typical prior art hydraulic thrust generators utilize a dumping principle for generating the thrust whereby a power piston is cocked to firing position under pressure by a high pressure hydraulic oil.
Sudden release of the high pressure hydraulic oil frees ~0 th~ power piston, thus generàting the thrust. Such devices require the use of expensive and undesirably bulky valves of high flow capacity to provide release of the hydraulic oil for fast operation to avoid de~rlmental back pressures. Such devices also require ' .
: ~ ' ' , '~'`',.
.
~ J
. .
"1`
. -.. . . . ., . , . . . .. .. - . .. . ` . ~ ~ . :
. . - .. - , .. , , - .
~73~9 precision made cushion plunger and cushion port to decelerate and stop the power piston at ~he end of the power stroke with the sacrifica of a signifi-cant amount of the usc~ul energy. To overcome the back pressure generated by insufficient flow and release of the hydraulic oil, some hydraulic thrust generators have incorporated mechanical or hydraulic latching devices to hold the power piston in a firing position so that the cocking pressure of the hydraulic oil can be relieved in advance of the movement of the power piston in its thrust stroke.
However, such latching devlces are not entirely satisfactory since they are prone to wear and malfunction.
Pneumatic thrust generators have previously been employed but they have short strokes and high reciprocating rates. Such devices are generally operated on the principle of exhausting a cocking gas and are noisy in operation, such as the common ~o pneumatic tools such as ~ack hammers.- Some pneumatic ` thrust generators are capable of long stroke operation by use of a latching principle in which the power piston is held at firing position at low cocking pressures. However, such devices are prone to wear .. : . ~ ,2.
'1 ~37i;~
and damage -to the la-tchlny seals which causes premature firing.
Such devices axe known to have non--flat thrust patterns ~x hibiting a sharp reduction of available thrust during the power stroke.
Pneumatic thrust generators are also known which operate on the principle of combustion as commonly employed in reciprocating engines. This type of thrust generator requires the exhaust of co~usted gas and are thus noisy.
Further, the thrust pattern of the combustion thrust generator is non-flat, the force being sharply reduced durin~ the - power stroke.
According to the present invention there is provided a thrust generator which has a substantially gas-- tight driving cylinder, a floating piston adapted for sub-stantially gas-tight reciprocating mo~ement within the driving cylinder, and a driving gas accumulator means in com-munication with the first end of the driving cylinder, the second end of the driving cylinder having a driving port. The thrust generator further includes a substantially gas-tight cocking cylinder, a power piston adapted for substantially gas-tight reciprocating movement within the cocking cylinder, - and a cushion gas accumulator means in communication with a first end of the cocking cylinder, the second end of the cocking cylinder having a drivin~ port in communication with the driving port of the driving cylinder, the power piston having a poppet actuator means on the side of the piston to-ward the second end and a power piston rod on the other side of the piston adapted for substantially gas-tiyht reciprocating , : ,,. . ~, , , :: ~ :
1~37359 movement through a po~er pi~-ton rod hole in the ~irst end delivering thrust from the thrus-t generator. A popp~t valve is adapted for s~ating in substantially flui~-tight r~lation with a seatiny means in the driving por-t towards the driving cylinder, the other end of the poppet valve having a poppet valve rod adapted for substantially gas-ti~ht reciprocating movement through a poppet rod hole in the Eloating piston and the fi~st end of the driving cylinder, the other end of the driving port being adapted for clearance passage of the poppet actuator. A bleed port is in communication with the driving port between the poppet actuator and the poppet ~alve when both the poppet actuator and the poppet valve are within the driving port and pressurized hydraulic fluid supply means , and valve means provide pressuri~ea hy~raulic fluid to aid in dislodgement of the poppet valve from the driving port.
hydraulic fluid reservoir is in communication with a hydraulic fluid pump and a supply valve means is in communication with the second end of the cocking cylinder and the purnp so that high pressure hydraulic 1uid is aelivered to the second end of the driving cylinder by the pump, passes through the driving port providing the force to move the power piston and drain from the second end o the cocking cylin~er through the ~ ;
hydraulic fluid drain valve means to the reservoir. Control - means are provided for operation of the hydraulic fluid supply valve and drain valve means.
It is, thereore, an object of this invention to provide a thrust yenerator and process which overcomes many of the disadvantayes o~ thrust genera-tors presently available.
; - 4 -'~' ',.
, ~. . i . :, . . , . ... , , . ,. : . , , : . ~
~LQ37359 One object oE the lnventi.on is -to provide a thrus-t generator which utilizes a hydrauli.c-pneu~atic hybrid means ,~
to driye and to stop a power piston for the production of thrust of a wide range of force levels,. stroke lengths, and reciprocating rates.
Another object of the invention is to provide a thrust generator which utilizes a check valve which permits rapid deceleration o~ power piston at the end o~ a power stroke without significant sacri~ice - 4a ~
b~
~37359 of useful energy and thc ~ecd ~or precision-m~de piston cushion plunger and cushlon port making fast reciprocation of the power piston possible.
Still another object of the invention is to provide a thrust generator which utili~es a valve actuator which initiates and controls the ~ -thrust pattern o~ the power stroke without the req~irement of seals.
Yet another object o~ the invention is to o provide a valve control for the operation o~ the thrust generator so that its firing, stopping and reciprocation rate may be controlled.
A ~urther object o~ the invention is to provide a thrust generator which utilizes a floating piston permitting the separation of driving gas from the working fluid and provides alignment to the function of a check valve.
A still further object of the invention is to provide a thrust generator with coaction of the check valve and high pressure oil valve by electrical, hydraulic, pneumatic or mechanical means derived ~rom pressure sensing m~ans or position sensing means, such as the use of pressure transducers, position sensors, and contact switches.
Another object of this invention is to provide a thrust generator having increased output as a result of introduction of pressurized oil into , ':
1 , , , , ,. : , .: , ,: : :: . :- :; - ~,: ,::: . . , . :
, . ,.. . , . ; . . . . , : .. : . ,. ~ . ,-.. , . ~ . .. .
~373S9 the port between the poppet valve and poppet actuator thereby reducing the pressure necessary for the poppet actuator to dislodge the poppet valve.
Other ob~ects and advantages of the invention will become apparent from the followlng description taken in conjunction with the accompanying drawings showing preferred embodiments in which:
Fig. l is a partially sectioned view of one embodiment of a hydraulic-pneumatic thrust generator /o of this invention; and Fig. 2 is a partially sectioned detailed view of the poppet valve and poppet actuator for initiating the firing of the power piston, shown in Fig. 1 Referring to Fig. 1, showing the apparatus of one preferred embodiment of this in~entio~, the thrust generator comprises interconnected driving cylinder 50 and cocking cylinder 51. Driving cylinder 50 comprises driving cylinder wall 3, ~o dri~ing cylinder end 9 at one end and driving cylinder end 37 at the other end adjacent cocking cylinder 51. Within driving cylinder 50 is floating piston 5 adapted for substantially gas-tight reciprocating move~ent within driving cylinder 50 by floating piston seals 34 between floating piston ' .
.
~ 6 'l .. ;: : . . :. , : . . :~ . .
,. . . . . ~ , ~, 5 And driving cylindcr wall 3. In ~he centr~l portion of floating piston 5 is poppe~ rod hole 35 having poppet rod 2 exLending therethrough with poppet valve 4 at ~he lower end of poppet rod 2.
Poppet rod 2 is adapted ~or reciprocating movement through poppet rod hole 3S in substantially gas-tight relationship creatcd by poppet rod sea~s 36. Driving cylinder end 9 has poppet rod hole 31 ?
extending thxough the central portion adapted ~or substantially gas-ti~ht reciprocation of poppet rod 2 by seals 32. The exterior end of poppet rod 2 is covered by poppet rod cover 1 in which position switch 24 may be located.
Cocking cylinder 51 is in communication with driving cylinder 50 and comprises cocking cylinder wall 6, cocking cylinder end 11 at one end and cocking cylinder end 10 adjacent driving cylinder 50. As shown, cocking cylinder end lO
and driving cylinder end 37 are separate structures, but in--actual practice, they may be opposite sides of a single piece of material. Extending through driving cylinder end 37 and cocking cylinder end :
10, in the central portion, is driving port 14. A
portion of the wall of driving port 14 comprises replace-able valve seat 48 constr~cted so as to en&age ~.. ...
. ':
.. .. 1' 1~31'735~
poppet valve t(~per 46. rl~e lower portion of driving port 14 is constructed to provlde deslred clearance with poppet actuator 19. This clearance is desLgned to control the driving stroke of power piston 7, allowing sufficient time for poppet rod 2 t:o reach the uppermost position before actuator 19 clears driving port 14. In practice, about 0.001 lnch to 0.005 i~ch has been found suitable. Power piston 7 is within cocking cylinder 51 and reciprocates in substantially gas-tight relationship maintained by power piston seals 41. The upper side of power piston 7 has poppet actuator l9 extending therefrom and in the central portion, actuator pin 20 extends beyond poppet actuator 19 so as to engage poppet valve head 47 at th~ desired position. The opposite side of power piston 7 comprises gas cushion plunger 26 adapted to engage gas cushion cylinder 25 in cocking cylinder end 11. Power piston ~ -r~d 8 extends from power piston 7 through power piston ~ -rod hole 52 in cocking chamber end ll in substantially gas-tigh~ relationship main~ained by power piston rod ~D seals 45. ~The lower end of power piston rod-8,~external to cocking cylinder 51, is the power output of the thrust generator of this invention and may be used as the thrust source to provide thrust for any suitable device.
The thrust is generated by the expansion of con~pressed air or gas such as nitrogen, stored in external driving gas accumulator means 12 which is in ' ' .
:
~ ''' ~ ~, . . .
1037;~9 communication wlth the ~pper portion of ~riving cylinder 50 through driving gas port 33. The accumulators 12 and 13 are pressure tanks, preferably without any lnner mechanism. Thus, commerclally avai].able ~ccumulators with suitable pressure rati.ngs may be utilized with the bladder or piston removed. The driving force is transmitted to power piston 7 by use o hydraulic oil as a working fluid.
The cyllnder diameters and leng~hs are determined by the ~ .
stroke length and pressure intensification desired ~ .
The hydraulic oil is contained in the portion o~ driving cylinder 50 and cocking cylinder 51 between floating piston 5 and power piston 7. The oil leaves this volumetric space through oil drain port 16 at cocking cylinder end 10 controlled by oil drain valve 15 ~hich is in communication through conduit 43 with an oil reservoir ~ :
(not shown) and the inlet of pump 30. Pump 30 is in communication with oil supply valve 17 which controls the :~
supply of hydraulic oil to driving cylinder 50 through .
oil supply port 18. Any hydraulic pump with sufficient ~o pressure capability and pumping capacity i9 suitable ~or : ;
use as pump 30~ During operation of the thrust generator oil drain valve 15 and oil supply valve 17 may remain open thereby eliminating the need for position switch 24. When : :
it is desired to operate the thrust generator at slow ~;
cycling rates,.it is necessary to open and close oil ..
drain valve lS and oil supply valve 17 with each cycle.
g_ ~,,~, .
~37359 Bleed por~ 82 passes ~hroug~ cocking cylinder end 10 having its opening between poppet end ll7 and poppet actuator 19. Valve 83 controls the flow of pressurizad oil from conduit 84 through bleed port 82 to reduce the pressure difference between the pressurized driving oil against one side of poppet 4 and the pressure against the other side of poppet 4 at face 47.
Power piston 7 is cushioned by gas contained o w~thin cocking cylinder 51 between the lower side of power piston 7 and cocking cylinder end 11. The volume of cocking chamber 51 is in communication with cushion gas accumula~or 13 through cushion gas port 42 in cocking cylinder end 11. As shown in Fig. 1, cushion gas port 42 is connected to cushion gas cylinder 25 in cocking cylinder end 11. Both the driving and cushioning pneumatic systems are closed systems, having no losses and requiring no fresh supply except makeup for possible leakage.
At the end of the power stroke, both the power piston and the floating piston are at their lowest positions and the driving port is closed by the poppet valve. Since the oil drain valve in communi- :
cation with the oil drain port is opened the oil occupying the volumetric space above the power pis~on is drained to the oil reservoir as the compressed cushion gas ":, .: ' .
; "'. ,.
-10- ' ' .
:L11i;~73~9 from the cushion gas accumulator p-lshe~ the pow~r pis~on upward. The pow~r plston rises and since the oil supply valve is also opened high pressure oil j enters the driving cyllnder pushing theq~ piston upward, thereby restoring the cocking gas pressure in the cocking gas accumulator means. During the entry of the high pressure oil ~o the driving cylinder, the poppet valve is seated within the driving port thereby isolating the driving cylinder from the cocking cylinder.
/o As the drivi~g cylinder is being filled with high pressure oil, the low pressure oil in the cocking cylinder is being drained out and the power piston moving upward. The poppet actuator enters the driving portJ as most clearly seen in Fig. 2, and continues upwardly until the actuator pin contacts the poppet valve head dislodging the poppet valve from its seated position in the driving port.
It is advantageous to keep the cushion gas -pressure at the lowest possible level so as to maintain the highest thrust output from power piston rod 8. Reduction of the cushion gas pressure of the thrust generator is especially suitable when pressure is exerted through power piston rod 8 by the end of the stroke of the apparatus being driven by the thrust generàtor thereby reducing the need for cushioning in the thrust generator. In one preferred embodiment of this lnvention as can best be seen in ~ig. 2, a hydraulic .~; , '1' ::. . .,, ; .: . : , . .. .
~37359 trig~er~ng system is utilized to aid ln thc dislodg-ment o poppet valve 4. Bleed por~ 82 ha8 its openlng into volume 80 betweerl poppet valve ~ace 47 and poppet actuator 19 when they are in their contact positions.
oil injection valve 83 controls the flow of pressuri~ed oil from conduit 84 through bleed port 82 into volume 80 to increase the pressure against face 47 of poppet valve 4. As shown in Fig. 2 oil injection valve 83 is ex~arnal to the mechanis~
G and may be fed ~rom pump 30 a~ about the same pressure as the high pressure oil supplied to driving cylinder 50. Thus, it is seen that less pressure from poppet actuator 19 is requir~d to dislodge poppet valve 4 from its seated position in the driving port. Another embodiment would be to supply pressurized oil to bleed por~ 82 from driving cylinder 50 through driving cylinder end 37 with a suitable valving means. In this embodiment, the pressurized oil would flow ~rom ~0 the lower volume of drlving chamber 50 through bleed port 82 into volume 80 to increase the pressure on the bottom of poppet valve 4.
The hydraulic triggering system may be -actuated by use o~ a pressure transducer to ;
i-nse tho loss of back pressure in oil drain port ' ., ' ' ' ,' ~
16. A back pressu~e exists ~t o~l drain port 16 when the low prcssure oil is being drained from the upper p~rtion of cocking cylinder 51. This back pressure ls substantially reduced or di~ninished when the power piStoQ 7 reaches i~s highest positlon and substantially all the low pressure oil is drained out. The loss of back pressure is se,nsed by the pressure transducer and valve 83 is opened to introduce high pressure oil into volume 80. The pressure transducer also senses the restored back pressure in the o drain port during the power stroke and thus closes the oil injection valve 83.
An e~a~ple ~f the advantages obtained by using the hydraulic triggering system ~ay be illustrated by use of hydraulic oil at 25Q0 psig to operate the thrust generator.
Under,such conditions with an upper poppet valve area of 4.9 inches the poppet valve is held in the driving port by force of about 12250 lbs. Thus, to dislodge the poppet valve~ an ,~
upward force of substantially greater than 12250 lbs. would - be required. This force is supplied by the cushion gas ;~
~,7 .
pressure exerted ~ the bottom of the power piston. I have ~ound that using a ~hrust generator of suitable proportions, a cushion gas pressure of 600 psig is sui~able. However, , the 600 psig cocking pressure represen~s a loss of thrust output equivalent ~o 37560 lbs. Reduction of the cushion gas pressure from 600 psig to 300 psig by use of the hydraulic triggering syste~ o~ this invention increases the net thruot output by about 18780 lbs., a substantial percentage of the total ou~put force of the thrust generator.
-13~
. ., .: : . :.. ; . : :. . : . .. . , . . .~ . . .
: . . : ~ : . . .. . . .. . . .. .
~L13;~35~9 Upon the poppet valve belllg dislodged, the high pressure oil from the drivlng cylinder rushes into the space between the poppet valve and actuator, and the poppet valve rapidly moves upward~due to the oil pressure~to lts uppermost position against floating piston 5. The end of the poppet rod contacts ~he position switch 24 at the top of the rod cover. The positlon switch initiates closing of both the oil supply and oil drain valves. The impact from the poppet valve against the floating piston may be minimized by spring 22 and hydraulic cushion cylinder 23 as shown in Fig. 1. The poppet actuator fits into the driving port with a designed clearance between the poppet aceuator and lower portion o~
the driving port so that after a prescrlbed period of time the high pressure oil seeps through the clearance and the power piston will move downwardly and quickly accelerate as the poppet actuator ~o clears the driving port. The force is thus transmitted by the power p;ston rod to the working target, During the power stroke, the floating piston and poppet valve move downward with the power piston and the high pressure oil continues flowing through the 1~373Si5~1 ~rivin~ l~ort. At the end of ~he power stroke, the poppet valve seats itself in the driving porC thereby cutting o~ the driving ~oree of ~he high pressure hydraulic oil.
The power piston will then be stopped by the increased pressure of the cushion gas in the cushion gas cylinder as the cushion gas plunger enters it. The poppet valve must close the driving port prior to the end of the power stroke so that suf~icient c.-lshion is supplied by the cushion gas to overcome the inertia of the power train to which the power piston rod is at~ached.
This can be accomplished by accurate control o~ the pressure of tha cushion gas and the volume of high pressure oil pumped into the driving chamber.
When the power piston reaches the end of its power stroke, the thrust generator may be stopped by maintaining both the oll drain and oil supply valves in a closed position. To start operation of the cycle requires only the opening of the oil supply and drain ~;
valves. For continued operation, the oil drain valve . .
~D 15 will remain open. If manual control i5 not applied the thrust generator will reoycle automatically at a reciprocation raite determined by the supply rate of high pressure oil, the operating pressure, the stroke length and the cleaFance o~ the poppet actuator.
, . ,~ ~ , ~1137359 in the driving port. During au-tornatic cycle ~peration o~
the thrust generator, oil supply valve 17 and drain valve 15 may remain open. When i-t is desired to operate the thrust generator at manua]. oper~ting cycling rates, the oil supply a~d dr~in valves may be openea and closed with each cycle.
As shown in Fi.g. 3 of m~ paren-t Canadian application, Serial No~ 252,582, filed May 14, 1976, the thrust stroke obtained by the thrust generator of this invention is a broad relatively flat thrust.
The thrust generator of this invention is parti-cularly well suited ~or use in combination with a water-jet system as a quiet and e~ficient pavemen~ breaking and rock fracturing apparatus as described in my.parent Canadian appli-cation, Serial No. 252,582. The water-je~ apparatus utilized in this invention incorporates design considerations pro-viding a desired long pulse duration and relatively ~lat :
thrust pattern to provide sufficient energy ~or both drilling a deep hole in the concrete and creating high hoop stresses to initiate long ~ractures. The high cycling rate further enhances its ef~iciency.
.
. .
- 16 - ~ :
:: : ... , . . . .. . . ... :
373~
~ he appara~us oE this inventlon c~n be constructed ~rom material~ well known in the art as suitable to withstand the pressures encountered and various materials and methods of obtaining required seals are known to the art. The ~a~or components may be fabricated of mild steel, stainless s~eel, high-strength alloy skeels and chrome steel. The seals may be constructed o~
rubber, plastic, bronze and other ~etals and composite materials as required by the pressures involved, The control circuitries required have not been shown, but are well known in the art to achieve the switching and valve control described ~ ~
above. The high pressure oil valves may be ~ -controlled by electrical, hydraulic, pneumatic or mechanical means energized by pressure sensing or position sensing means including pressure transducers, position sensors, con~act switches and the like, for coaction with the check or poppet valve.
Operation and capabilities o~ the thrust generator have been more fully described in said ~: ' - . : ' , ' , ';~' . ' 73~
copending Canadian application Serlal No. 252,582.
Whlle in the foregolng speclflcation this lnventlon has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purpose of illustration, it ~ill be apparent to those skilled in the art that the invention is susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic g principles of the invention.
~ 18 -
Claims (11)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A thrust generator comprising:
a substantially gas-tight driving cylinder, a floating piston adapted for substantially gas-tight reciprocating movement within said driving cylinder, a driving gas accumulator means in communication with a first end of said driving cylinder, the second end of said driving cylinder having a driving port;
a substantially gas-tight cocking cylinder, a power piston adapted for substantially gas-tight reciprocating movement within said cocking cylinder, a cushion gas accumulator means in communication with a first end of said cocking cylinder, the second end of said cocking cylinder having a driving port in communication with the driving port of said driving cylinder, said power piston having a poppet actuator means on the side of the piston toward said second end and a power piston rod on the other side of said piston adapted for substantially gas-tight reciprocating movement through a power piston rod hole in said first end delivering thrust from said thrust generator;
a poppet valve adapted for seating in substantially fluid-tight relation with a seating means in said driving port towards said driving cylinder, the other end of said poppet valve having a poppet valve rod adapted for substantially gas-tight reciprocating movement through a poppet rod hole in said floating piston and said first end of said driving cylinder, the other end of said driving port adapted for clearance passage of said poppet actuator;
a bleed port in communication with said driving port between said poppet actuator and said poppet valve when both said poppet actuator and said poppet valve are within said driving port and pressurized hydraulic fluid supply means and valve means to provide pressurized hydraulic fluid to aid in dislodgment of said poppet valve from said driving port;
a hydraulic fluid reservoir in communi-cation with a hydraulic fluid pump and supply valve means in communication with said second end of said cocking cylinder and said pump whereby high pressure hydraulic fluid is delivered to the second end of said driving cylinder by said pump, passes through said driving port providing the force to move said power piston and drain from the second end of said cocking cylinder through said hydraulic fluid drain valve means to said reservoir; and control means for operation of said hydraulic fluid supply valve and drain valve means.
a substantially gas-tight driving cylinder, a floating piston adapted for substantially gas-tight reciprocating movement within said driving cylinder, a driving gas accumulator means in communication with a first end of said driving cylinder, the second end of said driving cylinder having a driving port;
a substantially gas-tight cocking cylinder, a power piston adapted for substantially gas-tight reciprocating movement within said cocking cylinder, a cushion gas accumulator means in communication with a first end of said cocking cylinder, the second end of said cocking cylinder having a driving port in communication with the driving port of said driving cylinder, said power piston having a poppet actuator means on the side of the piston toward said second end and a power piston rod on the other side of said piston adapted for substantially gas-tight reciprocating movement through a power piston rod hole in said first end delivering thrust from said thrust generator;
a poppet valve adapted for seating in substantially fluid-tight relation with a seating means in said driving port towards said driving cylinder, the other end of said poppet valve having a poppet valve rod adapted for substantially gas-tight reciprocating movement through a poppet rod hole in said floating piston and said first end of said driving cylinder, the other end of said driving port adapted for clearance passage of said poppet actuator;
a bleed port in communication with said driving port between said poppet actuator and said poppet valve when both said poppet actuator and said poppet valve are within said driving port and pressurized hydraulic fluid supply means and valve means to provide pressurized hydraulic fluid to aid in dislodgment of said poppet valve from said driving port;
a hydraulic fluid reservoir in communi-cation with a hydraulic fluid pump and supply valve means in communication with said second end of said cocking cylinder and said pump whereby high pressure hydraulic fluid is delivered to the second end of said driving cylinder by said pump, passes through said driving port providing the force to move said power piston and drain from the second end of said cocking cylinder through said hydraulic fluid drain valve means to said reservoir; and control means for operation of said hydraulic fluid supply valve and drain valve means.
2. The thrust generator of Claim 1 wherein said power piston has a gas cushion plunger on the side of the piston adjacent said power piston rod and a cushion gas cylinder in the first end of said cocking cylinder in communication with said cushion gas accumulator means and adapted for entry of said cushion gas plunger thereby providing a cushioning force as said gas cushion plunger enters said cushion gas cylinder.
3. The thrust generator of Claim 1 wherein said floating piston has a hydraulic cushion cylinder adjacent said poppet rod hole and said poppet valve has a portion adapted for entry into said hydraulic cushion cylinder thereby providing a cushioning force for the poppet rod as the poppet valve enters said hydraulic cushion cylinder.
4. The thrust generator of Claim 3 additionally having a spring encircling said poppet rod and adapted to seat against said poppet valve and said floating piston providing a cushioning effect.
5. The thrust generator of Claim 1 wherein a sensing means is actuated by the end of said poppet rod reaching its extreme movement within a poppet rod cover exterior to said driving cylinder, said sensing means actuating said hydraulic fluid drain and supply valves.
6. The thrust generator of Claim 1 wherein said poppet valve seating means is a replaceable insert seating means.
7. The thrust generator of Claim 1 wherein said poppet actuator has an actuator pin extending therefrom for contact with said poppet valve.
8. The thrust generator of Claim 7 wherein-said clearance passage of said poppet actuator is about 0.001 inch to 0.005 inch.
9. The thrust generator of Claim 1 wherein said bleed port is supplied by the same hydraulic fluid supply as the high pressure hydraulic fluid delivered to the driving cylinder.
10. The thrust generator of Claim 1 wherein said power piston rod delivers the thrust from said thrust generator to a high pressure cylinder having a power piston rod chamber within which said power piston rod reciprocates in substantially fluid-tight relation and a water ram chamber in which a water ram extending from said power piston rod reciprocates in substantially fluid-tight relation, means for injecting water into said water ram chamber and a nozzle means at the end of said water ram chamber and control means whereby water is supplied to said water ram chamber when said water ram is at one end of its stroke and said water ram by action of said power piston rod high pressurizes said water within said water ram chamber providing a high pressure water jet through said nozzle.
11. A process for pulsed thrust generation having pneumatic cocking and cushioning action and hydraulic transmission of the driving force comprising:
draining hydraulic fluid from a cocking cylinder by return movement of a power piston actuated by compressed cushion gas, concurrently supplying high pressure hydraulic fluid to a driving cylinder moving a floating piston to restore driving gas pressure, the cocking cylinder and driving cylinder being isolated from each other by a seated poppet valve in a driving port;
reducing the pressure differential between one side of said poppet valve and the other by injection of pressurized hydraulic fluid into the volume of said driving port toward said cocking cylinder from said sealed poppet valve;
releasing said seated poppet valve from a driving port by a poppet actuator on said power piston when the power piston is at the end of its return stroke moving the poppet valve by high pressure oil in the driving cylinder to a position adjacent said floating piston;
rapidly accelerating the power piston power stroke by the high pressure of said hydraulic fluid passing from the driving cylinder to the cocking cylinder through said driving port providing desired thrust through the power piston and its rod;
moving said floating piston and poppet valve for seating in said driving port by action of the pressurized driving gas thereby removing the driving force of the high pressure hydraulic oil in said cocking cylinder prior to the completion of the power stroke; and repeating said thrust generation cycle.
draining hydraulic fluid from a cocking cylinder by return movement of a power piston actuated by compressed cushion gas, concurrently supplying high pressure hydraulic fluid to a driving cylinder moving a floating piston to restore driving gas pressure, the cocking cylinder and driving cylinder being isolated from each other by a seated poppet valve in a driving port;
reducing the pressure differential between one side of said poppet valve and the other by injection of pressurized hydraulic fluid into the volume of said driving port toward said cocking cylinder from said sealed poppet valve;
releasing said seated poppet valve from a driving port by a poppet actuator on said power piston when the power piston is at the end of its return stroke moving the poppet valve by high pressure oil in the driving cylinder to a position adjacent said floating piston;
rapidly accelerating the power piston power stroke by the high pressure of said hydraulic fluid passing from the driving cylinder to the cocking cylinder through said driving port providing desired thrust through the power piston and its rod;
moving said floating piston and poppet valve for seating in said driving port by action of the pressurized driving gas thereby removing the driving force of the high pressure hydraulic oil in said cocking cylinder prior to the completion of the power stroke; and repeating said thrust generation cycle.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/737,717 US4052850A (en) | 1975-10-14 | 1976-11-01 | Thrust generator |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1037359A true CA1037359A (en) | 1978-08-29 |
Family
ID=24965020
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA278,260A Expired CA1037359A (en) | 1976-11-01 | 1977-05-12 | Thrust generator |
Country Status (1)
Country | Link |
---|---|
CA (1) | CA1037359A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113266618A (en) * | 2020-02-15 | 2021-08-17 | 臻赏工业股份有限公司 | Air pressure cylinder accelerator |
-
1977
- 1977-05-12 CA CA278,260A patent/CA1037359A/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113266618A (en) * | 2020-02-15 | 2021-08-17 | 臻赏工业股份有限公司 | Air pressure cylinder accelerator |
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