BRPI0803898A2 - catalytic process for the transformation of glycerine into inputs for the petrochemical sector - Google Patents
catalytic process for the transformation of glycerine into inputs for the petrochemical sector Download PDFInfo
- Publication number
- BRPI0803898A2 BRPI0803898A2 BRPI0803898A BRPI0803898A2 BR PI0803898 A2 BRPI0803898 A2 BR PI0803898A2 BR PI0803898 A BRPI0803898 A BR PI0803898A BR PI0803898 A2 BRPI0803898 A2 BR PI0803898A2
- Authority
- BR
- Brazil
- Prior art keywords
- process according
- glycerine
- glycerin
- catalyst
- hydrogenation
- Prior art date
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- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 title claims abstract description 193
- 235000011187 glycerol Nutrition 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000008569 process Effects 0.000 title claims abstract description 30
- 230000003197 catalytic effect Effects 0.000 title claims abstract description 13
- 230000009466 transformation Effects 0.000 title abstract description 3
- 239000003054 catalyst Substances 0.000 claims abstract description 61
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 35
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
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- 238000007327 hydrogenolysis reaction Methods 0.000 claims abstract description 18
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- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- CMPGARWFYBADJI-UHFFFAOYSA-L tungstic acid Chemical compound O[W](O)(=O)=O CMPGARWFYBADJI-UHFFFAOYSA-L 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002983 wood substitute Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/54—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids characterised by the catalytic bed
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/45—Catalytic treatment characterised by the catalyst used containing iron group metals or compounds thereof
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/47—Catalytic treatment characterised by the catalyst used containing platinum group metals or compounds thereof
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/48—Catalytic treatment characterised by the catalyst used further characterised by the catalyst support
- C10G3/49—Catalytic treatment characterised by the catalyst used further characterised by the catalyst support containing crystalline aluminosilicates, e.g. molecular sieves
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/50—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids in the presence of hydrogen, hydrogen donors or hydrogen generating compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/003—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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- C10G2300/1014—Biomass of vegetal origin
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- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4018—Spatial velocity, e.g. LHSV, WHSV
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- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/20—C2-C4 olefins
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Abstract
PROCESSO CATALìTICO PARA A TRANSFORMAçãO DE GLICERINA EM INSUMOS PARA O SETOR PETROQUìMICO. A presente invenção se refere a um processo catalitico de hidrogenação/hidrogenólise de glicerol ou glicerina a compostos oxigenados e hidrocarbonetos contendo de 1 a 3 átomos de carbono, utilizando catalisadores metálicos suportados à base de metais do grupo VIu-E da tabela periódica dos elementos, os quais foram suportados por técnicas convencionais sobre materiais de alta área especifica, como carvão ativo em pó, alumino-silicatos, aluminas, argilas, zeólitas e peneiras moleculares.CATALYTIC PROCESS FOR THE TRANSFORMATION OF GLYCERIN IN SUPPLIES FOR THE PETROCHEMICAL SECTOR. The present invention relates to a catalytic process of glycerol or glycerine hydrogenation / hydrogenolysis to oxygenated compounds and hydrocarbons containing from 1 to 3 carbon atoms, using group VIu-E metal supported metal catalysts from the periodic table of elements, which were supported by conventional techniques on high specific area materials such as activated carbon powder, aluminosilicate, alumina, clays, zeolites and molecular sieves.
Description
Relatório Descritivo da Patente de Invenção para: "PROCESSOCATALÍTICO PARA A TRANSFORMAÇÃO DE 6LICERINA EM INSUMOSPARA O SETOR PETROQUÍMICO".Patent Descriptive Report for: "PROCESSOCATALYTIC FOR THE TRANSFORMATION OF 6LICERIN INTO PRODUCTS FOR THE PETROCHEMICAL SECTOR".
Campo da InvençãoField of the Invention
A presente invenção se refere a um processo cataliticocorrespondente a hidrogenação/hidrogenólise do glicerol ouglicerina a insumos para o setor petroquímico, maisespecificamente compostos oxigenados e hidrocarbonetoscontendo de 1 a 3 átomos de carbono, utilizandocatalisadores metálicos à base de sais inorgânicosmetálicos suportados em materiais de alta área específica.The present invention relates to a catalytic process corresponding to the hydrogenation / hydrogenolysis of glycerol or glycerine to petrochemical industry inputs, more specifically oxygenated compounds and hydrocarbons containing 1 to 3 carbon atoms, using metal catalysts based on inorganic salts supported on high specific area materials. .
Antecedentes da InvençãoBackground of the Invention
A crescente preocupação com o aquecimento global nesteinício do século XXI incentiva as discussões sobre novasfontes de energia. As mudanças climáticas, induzidas emgrande parte pelo uso de combustíveis fósseis, associadas àpreocupação com o desenvolvimento sustentável, têm tornadoas fontes renováveis de energia extremamente importantes.Entretanto, a sociedade moderna é, ainda, muito dependentedo petróleo, que, juntamente com o carvão e o gás natural,representam cerca de 40% de toda a energia consumida nomundo. Essas fontes são limitadas e com previsão deesgotamento no futuro. Portanto, a busca por fontesalternativas de energia é de suma importância. Em todo omundo já se discute a viabilidade dos combustíveisrenováveis, que causariam um impacto muito menor noaquecimento do planeta, pois no balanço total as emissõesde CO2, que é um dos principais vilões do efeito estufa,são reduzidas.The growing concern about global warming in this early 21st century encourages discussions about new sources of energy. Climate change, largely driven by the use of fossil fuels associated with concern for sustainable development, has made renewable energy sources extremely important. However, modern society is still very dependent on oil, which, along with coal and natural gas, represent about 40% of all energy consumed in the world. These sources are limited and expected to be depleted in the future. Therefore, the search for alternative sources of energy is of paramount importance. The viability of renewable fuels is already being discussed all over the world, which would have a much smaller impact on the planet's warming, since in the total balance CO2 emissions, which is one of the main villains of the greenhouse effect, are reduced.
Uma das alternativas mais prementes para conter esteproblema são os biocombustiveis. Por terem origem vegetal,eles contribuem para o ciclo do carbono na atmosfera e poristo são considerados renováveis, já que o CO2 emitidodurante a queima é reabsorvido, pelo menos em parte, pelasplantas, contribuindo assim para a diminuição da emissãoglobal de gás carbônico.One of the most pressing alternatives to contain this problem is biofuels. Because they are of plant origin, they contribute to the carbon cycle in the atmosphere and are therefore considered renewable, since CO2 emitted during burning is reabsorbed, at least in part, by the plants, thus contributing to the reduction of global carbon dioxide emission.
Dentre os combustíveis renováveis mais promissoresdestaca-se o biodiesel. O Biodiesel é composto de ésteresmetílicos ou etílicos de ácidos graxos. Comparado ao óleodiesel derivado de petróleo, o biodiesel pode reduzir em78% as emissões de gás carbônico, considerando-se areabsorção pelas plantas. Além disso, reduz em 90% asemissões de fumaça e praticamente elimina as emissões deóxido de enxofre. Este produto é, em geral, obtido a partirda transesterificação de óleos vegetais com alcoóis, taiscomo metanol e etanol, usando catálise básica ou ácida, oumesmo pela esterificação de ácidos graxos na presença decatalisadores ácidos.Do,ponto de vista químico, a produção de biodiesel apartir de óleos vegetais envolve uma reação detransesterificação. 0 óleo vegetal é um triglicerídeo, ouseja, é um triéster derivado da glicerina ou glicerol. Sobação de um catalisador básico, ou mesmo ácido, e napresença de metanol ou etanol, o óleo sofre umatransesterificação formando três moléculas de ésteresmetílicos ou etílicos dos ácidos graxos que compõem o óleovegetal, e liberando a glicerina ou glicerol, de acordo como esquema 1:Among the most promising renewable fuels is biodiesel. Biodiesel is composed of fatty acid methyl or ethyl esters. Compared to petroleum-derived oleodiesel, biodiesel can reduce carbon dioxide emissions by 78%, considering area absorption by plants. It also reduces smoke emissions by 90% and virtually eliminates sulfur dioxide emissions. This product is generally obtained from the transesterification of vegetable oils with alcohols, such as methanol and ethanol, using basic or acid catalysis, or even by esterification of fatty acids in the presence of acid catalysts. From the chemical point of view, biodiesel production from vegetable oils involves a transesteresterification reaction. Vegetable oil is a triglyceride, that is, a triester derived from glycerine or glycerol. Under the presence of a basic catalyst, or even acid, and in the presence of methanol or ethanol, the oil undergoes a transesterification forming three molecules of methyl or ethyl esters of the oleovegetal fatty acids, and releasing glycerine or glycerol, according to scheme 1:
<formula>formula see original document page 4</formula><formula> formula see original document page 4 </formula>
Esquema 1: Transesterificação de óleos vegetais paraprodução de biodiesel.Scheme 1: Transesterification of vegetable oils for biodiesel production.
Para cada 90m3 de biodiesel produzidos portransesterificação de óleos vegetais, são formadosaproximadamente IOm3 de glicerina. Este cenário indica quea viabilização comercial do biodiesel passa pelo consumodeste volume extra de glicerina, buscando aplicações delarga escala, agregando valor à cadeia produtiva. Hoje, aprincipal aplicação da glicerina encontra-se na indústriade cosméticos, saboaria e fármacos, setores incapazes de,sozinhos, absorverem o volume de glicerina gerado com aprodução do biodiesel.For each 90m3 of biodiesel produced by transesterification of vegetable oils, approximately 10m3 of glycerin is formed. This scenario indicates that the commercial viability of biodiesel goes through the consumption of this extra volume of glycerin, seeking large scale applications, adding value to the production chain. Today, the main application of glycerin is found in the cosmetics, soap and drug industry, sectors unable to absorb the volume of glycerine generated by biodiesel production alone.
O glicerol ou glicerina é um triol com três átomos decarbono. Possui alta viscosidade e ponto de ebulição, sendomiscivel com substâncias polares como a água e imiscivelcom hidrocarbonetos e outros compostos apolares. Ele podeser uma fonte alternativa para obtenção de derivadospetroquímicos como: acetaldeido, a-hidroxi-acetona(acetol), 1,2-propanodiol, 1,3-propanodiol, epicloridrina,acroleína, ácido acrílico e propeno.Glycerol or glycerin is a three-carbon triol. It has high viscosity and boiling point, is miscible with polar substances such as water and immiscible with hydrocarbons and other nonpolar compounds. It may be an alternative source for obtaining petrochemical derivatives such as acetaldehyde, α-hydroxyacetone (acetol), 1,2-propanediol, 1,3-propanediol, epichlorohydrin, acrolein, acrylic acid and propene.
A desidratação da glicerina pode ocorrer de doismodos, levando a rotas tecnológicas para a produção deimportantes produtos petroquímicos. De acordo com o esquema2, a desidratação da hidroxila central da glicerina leva aogliceraldeído, o qual também pode sofrer desidratação paraformar a acroleína:Glycerin dehydration can occur in two ways, leading to technological routes for the production of important petrochemical products. According to scheme 2, dehydration of the central hydroxyl from glycerine leads to glyceraldehyde, which may also undergo dehydration to form acrolein:
<formula>formula see original document page 5</formula><formula> formula see original document page 5 </formula>
Glicerina 3-hidroxi-propanal Acroleína3-Hydroxypropanal Glycerin Acrolein
Esquema 2: Rota de produção de acroleína a partir daglicerina.Scheme 2: Acrolein production route from daglycerine.
Conforme o esquema 3, a oxidação de acroleína leva aoácido acrílico, que é um importante insumo na produção deplásticos. 0 ácido acrílico também pode levar àacrilonitrila, que é muito utilizada como fibra sintética eem painéis e interiores de automóveis.According to scheme 3, oxidation of acrolein leads to acrylic acid, which is an important input in the production of plastics. Acrylic acid can also lead to acrylonitrile, which is widely used as a synthetic fiber and in car interiors and panels.
<formula>formula see original document page 6</formula><formula> formula see original document page 6 </formula>
Acroleína Ac. Acrílico AcrilonitrilaAcrolein Ac. Acrylic Acrylonitrile
Esquema 3: Rota de produção de acrilonitrila a partir daglicerina.Scheme 3: Production route for acrylonitrile from daglycerine.
Com relação ao esquema 4, a desidratação da hidroxilaterminal da glicerina leva a α-hidroxi-acetona (acetol),que uma vez hidrogenada forma o propilenoglicol. Esteproduto é bastante utilizado como aditivo anti-congelante ede arrefecimento em sistemas de refrigeração, além de terpapel importante na produção de poliésteres.With respect to scheme 4, glycerine hydroxyl terminal dehydration leads to α-hydroxy acetone (acetol), which once hydrogenated forms propylene glycol. This product is widely used as an antifreeze and cooling additive in refrigeration systems, as well as playing an important role in the production of polyesters.
<formula>formula see original document page 6</formula><formula> formula see original document page 6 </formula>
Glicerina α-hidroxi-acetona PropilenoglicolΑ-hydroxyacetone glycerine Propylene glycol
Esquema 4: Rota de produção de propilenoglicol a partir daglicerina.Scheme 4: Propylene glycol production route from daglycerine.
A acroleína obtida pela rota mostrada no esquema 2pode ser hidrogenada a álcool alílico e daí ao cloreto dealila. Quanto ao esquema 5, a adição de ácido hipocloroso àdupla ligação para formar a haloidrina, seguida detratamento com base, leva a uma possível rota de produçãoda epicloridrina, que é um importante produto industrial naprodução de resinas epóxi.Acrolein obtained by the route shown in scheme 2 may be hydrogenated to allyl alcohol and hence to dealyl chloride. As for Scheme 5, the addition of hypochlorous acid to the double bond to form halohydrin, followed by base treatment, leads to a possible epichlorohydrin production route, which is an important industrial product in the production of epoxy resins.
<formula>formula see original document page 7</formula><formula> formula see original document page 7 </formula>
Esquema 5: Rota para produção de epicloridrina a partir daglicerina.Scheme 5: Route for the production of epichlorohydrin from daglycerine.
É possível ainda imaginar uma rota industrial paraformaldeído e ácido fórmico a partir da glicerina. 0primeiro produto é extensamente utilizado na indústriaquímica, na fabricação de resinas sintéticas usadas comosubstitutas de madeira para móveis e divisórias, bem comopara a fixação de circuitos eletrônicos. 0 formaldeído temtambém utilização nas indústrias de tintas, vernizes, papele celulose. 0 ácido fórmico tem uso principal comointermediário químico na produção de alguns fármacos, bemcomo uso como conservante na indústria de alimentos.It is even possible to imagine a paraformaldehyde and formic acid industrial route from glycerine. The first product is widely used in the chemical industry, in the manufacture of synthetic resins used as wood substitutes for furniture and partitions, as well as for fixing electronic circuits. Formaldehyde is also used in the paint, varnish, cellulose pulp industries. Formic acid has major use as a chemical intermediate in the production of some drugs, as well as as a preservative in the food industry.
0 uso da glicerina como.matéria-prima para obtenção dederivados petroquímicos é o objeto da presente invenção,pois sendo a glicerina um subproduto da produção dobiodiesel, há o perigo de se tornar um problema ambiental,por não existir uma demanda adequada para um volumecrescente de produção do referido produto. 0 fato daglicerina se tornar um resíduo sem valor comercial colocaem cheque a viabilidade sócio-econômico-ambiental dobiodiesel, num momento que sua demanda vem aumentando acada dia devido à percepção de o biodiesel ser uma fonte deenergia mais limpa, gerando também benefícios sociais.The use of glycerin as a raw material to obtain petrochemical derivatives is the object of the present invention, since glycerin is a byproduct of biodiesel production, there is a danger of becoming an environmental problem, since there is no adequate demand for a volumescent volume of oil. production of that product. The fact that glycerin becomes a waste with no commercial value puts the socio-economic and environmental viability of biodiesel in check, at a time when its demand has been increasing each day due to the perception that biodiesel is a cleaner source of energy, also generating social benefits.
A literatura científica relata alguns exemplos dehidrogenação e hidrogenólise da glicerina utilizando várioscatalisadores homogêneos e heterogêneos.The scientific literature reports some examples of glycerine hydrogenation and hydrogenolysis using various homogeneous and heterogeneous catalysts.
Runberg et al. Appl. Catai. 17, (1985) 309; Wojcik eAdkins, J. Am. Chem. Soe. 55, (1933) 1294; Wang et al. Ind.Eng. Chem. Res. 34, (1995) 3766-3770 e Lahr e Shanks, Ind.Eng. Chem. Res. 42, (2003) 5467-5472 descrevem em estudosrecentes que os catalisadores convencionais parahidrogenação de alcoóis, tais como níquel, rutênio epaládio, não são efetivos para a hidrogenação da glicerina.Runberg et al. Appl. Catai. 17, (1985) 309; Wojcik and Adkins, J. Am. Chem. Sound. 55, (1933) 1294; Wang et al. Ind.Eng. Chem. Res. 34, (1995) 3766-3770 and Lahr and Shanks, Ind.Eng. Chem. Res. 42, (2003) 5467-5472 describe in recent studies that conventional catalysts for hydrogenation of alcohols, such as nickel, ruthenium and alkaladium, are not effective for glycerine hydrogenation.
Já os catalisadores a base de cobre apresentam bonsresultados na hidrogenação de alcoóis em geral. Estescatalisadores demonstram boa seletividade para a clivagemda ligação C-O e baixa afinidade por ligações C-C. Valesalientar que todos estes estudos envolvem condições dereator descontínuo.Copper-based catalysts have good results in the hydrogenation of alcohols in general. These scalers demonstrate good selectivity for C-O bond cleavage and low affinity for C-C bonds. Note that all these studies involve discontinuous reactor conditions.
Chaminand et al. Green Chem. 6, (2004) 359-361descrevem a hidrogenação de uma solução aquosa de glicerinaa 180°C sob uma atmosfera de 80 bar de H2 e na presença decatalisadores de Cu, Pd ou Ru suportados em ZnO, carvãoativado (C) ou Al2O3. As reações produzem 1,2-propanodiol(1,2-PDO) e 1,3-propanodiol (1,3-PDO) com boa seletividade.Outro detalhe importante é a influência do solvente (água,sulfolana, dioxano). A seletividade do 1,2-PDO aumentousignificativamente na presença da combinação CuO/ZnOutilizando água como solvente. Para uma boa seletividade ao1,3-PDO, os estudos com o catalisador de Rh/C e sulfolanacomo solvente apresentaram bons resultados. A adição de umaditivo (H2WO4) ajudou a melhorar a seletividade.Chaminand et al. Green Chem. 6, (2004) 359-361 describe the hydrogenation of an aqueous glycerin solution at 180 ° C under an atmosphere of 80 bar H2 and in the presence of ZnO, carbonated (C) or Al2 O3 supported Cu, Pd or Ru catalysts. The reactions produce 1,2-propanediol (1,2-PDO) and 1,3-propanediol (1,3-PDO) with good selectivity. Another important detail is the influence of the solvent (water, sulfolane, dioxane). The selectivity of 1,2-PDO increases significantly in the presence of the CuO / ZnO combination using water as a solvent. For good 1,3-PDO selectivity, studies with the Rh / C catalyst and solvent sulfolan as good results. The addition of an additive (H2WO4) helped to improve selectivity.
Dasari et al. Appl. Catai. A: Gen. 281, (2005), 225-231 descrevem a hidrogenação da glicerina a propilenoglicolutilizando catalisadores de níquel, paládio, platina, cobree cobre/cromo. Em temperaturas acima de 200°C e pressões dehidrogênio de 200 psi, a seletividade a propilenoglicoldiminui, devido à excessiva hidrogenólise.Dasari et al. Appl. Catai. A: Gen. 281, (2005), 225-231 describe the hydrogenation of glycerin to propylene glycol using nickel, palladium, platinum, copper / chromium catalysts. At temperatures above 200 ° C and hydrogen pressures of 200 psi, selectivity to propylene glycol decreases due to excessive hydrogenolysis.
Xie e Schlaf, J. Mol. Catai. A: Chem. 229, (2005) 151-158 demonstraram que a hidrogenólise da glicerina a 1,2-propanodiol, 1,3-propanodiol, utilizando o catalisador[cis-Ru (6, 6-C12-bipy) 2 (OH2) 2] (CF3SO3) 2 em fluxo continuo deH2 a pressão ambiente, além de ser ecologicamente eeconomicamente viável, não gera os subprodutos derivados dapolimerização e decomposição do triol, em condiçõesdrásticas de reação.Xie and Schlaf, J. Mol. Catai. A: Chem. 229, (2005) 151-158 demonstrated that the hydrogenolysis of glycerine to 1,2-propanediol, 1,3-propanediol using the [cis-Ru (6,6-C12-bipy) 2 (OH2) 2] catalyst ( CF3SO3) 2 in continuous flow of H2 at ambient pressure, besides being ecologically and economically viable, does not generate by-products derived from triol polymerization and decomposition under drastic reaction conditions.
Hirai et al. Energy & Fuels. 19, (2005) 1761-1762descrevem um estudo onde rutênio é disperso em diferentessuportes, tais como: Y2O3, ZrO2, CeO2, La2O3, SiO2, MgO eAl2O3. Esses catalisadores transformaram glicerol em H2,CH4, CO e CO2. 0 catalisador que apresentou o melhordesempenho foi o Ru/Y203. 0 catalisador é pré-tratado a600 0C sob um fluxo de H2 durante uma hora. Após esseprocedimento, um fluxo de argônio é usado como gáscarreador. Com auxilio de uma bomba injetora, uma soluçãoaquosa da glicerina é gotejada lentamente sobre asuperfície do catalisador, que está a uma temperatura de500°C. Os gases gerados são carreados e analisados em umcromatógrafo a gás. Com uma conversão de 100% para aglicerina, a seletividade aos produtos varia de 60-80% parao CO2 e 80-90% para o H2.Hirai et al. Energy & Fuels. 19, (2005) 1761-1762 describe a study where ruthenium is dispersed in different supports such as Y2O3, ZrO2, CeO2, La2O3, SiO2, MgO and Al2O3. These catalysts transformed glycerol into H2, CH4, CO and CO2. The catalyst with the best performance was Ru / Y203. The catalyst is pretreated at 600 ° C under a stream of H2 for one hour. After this procedure, an argon stream is used as a carrier gas. With the aid of an injection pump, a aqueous solution of glycerin is slowly dripped onto the catalyst surface, which is at a temperature of 500 ° C. The gases generated are carried and analyzed on a gas chromatograph. With a 100% conversion to aglycerin, product selectivity ranges from 60-80% for CO2 and 80-90% for H2.
Chiu et al. Ind. Eng. Chem. Res. 45, (2006) 791-795publicaram um trabalho onde, após o processo detransesterificação, hidróxido de cálcio em combinação com oácido fosfórico gera um precipitado, caracterizado comohidróxi-hapatita, em diferentes medidas de pH. Desta forma,a glicerina bruta poderá ser utilizada diretamente nareação de hidrogenólise gerando propilenoglicol sem ter orendimento afetado.Chiu et al. Ind. Eng. Chem. Res. 45, (2006) 791-795 published a paper where, after the transesterification process, calcium hydroxide in combination with phosphoric acid generates a precipitate, characterized as hydroxy-hapatite, at different pH measurements. Thus, crude glycerin can be used directly for hydrogenolysis reporting generating propylene glycol without having affected performance.
Recentemente, Miyazawa et al. Appl. Catai. A: Gen.318, (2007) 244-251 descreveram a hidrogenação da glicerinaa propilenoglicol. 0 uso de condições reacionais brandas é,ainda, um grande desafio para os pesquisadores,principalmente na etapa de hidrogenação, onde normalmentetemperaturas mais baixas desfavorecem o processo. Ocatalisador de Ru/C em combinação com Amberlyst (resina detroca iônica fornecida pela Rohm and Haas) apresentou bonsresultados. Este catalisador foi preparado a partir doRu(NO)(NO3)3 e carvão ativo seguindo um procedimento detemperatura programada, sob um fluxo continuo de ar, o quepermitiu uma alta área superficial, que em combinação com aacidez da Amberlyst, torna o processo reacional muito maiseficiente.Recently, Miyazawa et al. Appl. Catai. A: Gen.318, (2007) 244-251 described the hydrogenation of glycerine propylene glycol. The use of mild reaction conditions is still a major challenge for researchers, especially in the hydrogenation stage, where normally lower temperatures disadvantage the process. The Ru / C catalyst in combination with Amberlyst (Rohm and Haas supplied ionic resin resin) showed good results. This catalyst was prepared from Ru (NO) (NO3) 3 and activated charcoal following a programmed temperature procedure under a continuous flow of air, which allowed a high surface area which, in combination with Amberlyst's acidity, makes the reaction process very more efficient.
Maris e Davis, J. Catai. 249 (2007) 328-337descreveram a hidrogenação da glicerina sobre catalisadoresde Rutênio e Platina suportados em carvão. A reação foirealizada com uma solução aquosa de glicerina a umatemperatura de 100°C e pressão de 40 bar de hidrogênio,levando a produção de etilenoglicol e propilenoglicol.Maris and Davis, J. Catai. 249 (2007) 328-337 described the glycerine hydrogenation on coal-supported Ruthenium and Platinum catalysts. The reaction was carried out with an aqueous glycerine solution at a temperature of 100 ° C and 40 bar hydrogen pressure, leading to the production of ethylene glycol and propylene glycol.
O estado da técnica também contempla alguns documentosde patente relacionados ao processo de hidrogenação ehidrogenólise de glicerina.The prior art also contemplates some patent documents related to the hydrogenation process and glycerine hydrogenolysis.
O documento chinês CN 101085719, de 29 de junho de2007, depositado pela Shanghai Huayi Acrylic Acid Co.,descreve um processo de hidrogenação de glicerina na faixade temperatura de 180-300°C e pressão de 1,0-10,0 MPa. Arelação molar glicerina/H2 é de 1:30 e a velocidadeespacial utilizada foi de 1,0-5,0 h"1 na presença de óxidosmetálicos de Cu, Co e Al com percentual de 25% em peso demetal.Chinese document CN 101085719 of June 29, 2007, filed by Shanghai Huayi Acrylic Acid Co., describes a process of glycerine hydrogenation at a temperature range of 180-300 ° C and a pressure of 1.0-10.0 MPa. Glycerin / H2 molar relationship is 1:30 and the spatial velocity used was 1.0-5.0 h "1 in the presence of Cu, Co and Al metal oxides with 25% by weight demetal.
0 documento chinês CN 101054339, de 31 de maio de2007, depositado pela Shanghai Huayi Acrylic Acid Co.,descreve um outro método de hidrogenação de glicerinautilizando uma mistura de gases e hidrogênio na presença decatalisadores suportados. O componente ativo contém um oumais metais, tais como: Ni, Co, Mn, Cu, Cr, Ca, Zn, Fe, Sn,W, Mo, V, Ti, Zr, Nb, La, Re, Ru, Rh, Pd, e Pt. Atemperatura utilizada se encontra na faixa de 120-450°C, ea pressão entre 0,2 e 30,0 Mpa. Já a velocidade espacialpraticada se encontra na faixa de 0,1 — 50,0 h , e a relaçãomolar de glicerina/H2 foi de l:(l-50). O suporte utilizadocompreende um ou mais dos seguintes materiais: zeólitas,Al2O3, SiO2, MgO, TiO2, ZrO2, alumino-silicatos amorfos. Osprodutos gerados contêm de 3-100% em peso de n-propanol eum ou mais de metano, metanol, etanol, etilenoglicol, 1,2-propanodiol, 1,3-propanodiol, acetona e glicerina.Chinese document CN 101054339 of May 31, 2007, filed by Shanghai Huayi Acrylic Acid Co., describes another method of glycerine hydrogenation using a mixture of gases and hydrogen in the presence of supported catalysts. The active component contains one or more metals such as: Ni, Co, Mn, Cu, Cr, Ca, Zn, Fe, Sn, W, Mo, V, Ti, Zr, Nb, La, Re, Ru, Rh, Pd , and Pt. The temperature used is in the range of 120-450 ° C, and the pressure between 0.2 and 30.0 Mpa. The practiced spatial velocity is in the range of 0.1 - 50.0 h, and the molar glycerin / H2 ratio was 1: (1-50). The support used comprises one or more of the following materials: zeolites, Al2O3, SiO2, MgO, TiO2, ZrO2, amorphous aluminosilicates. The generated products contain 3-100% by weight of n-propanol and one or more of methane, methanol, ethanol, ethylene glycol, 1,2-propanediol, 1,3-propanediol, acetone and glycerine.
0 documento chinês CN 101012149, de 07 de fevereiro de2007, depositado pela Univ. Nanjing, se refere a um métodode preparo de 1,2-propanodiol sob condições brandas, o qualcompreende: adotar como catalisador cobre, zinco e manganêse/ou alumínio; aerar glicerina e hidrogênio continuamente apartir do topo do reator; hidrogenar a glicerina a 200-2500C sob pressão de 2,5-5 MPa; extrair e coletar o produtode reação pelo fundo do catalisador de modo continuo;separar o gás; retornar o gás para reciclo; e ajustar ataxa de peso do elemento metálico do catalisador.Chinese document CN 101012149 of February 7, 2007, filed by Univ. Nanjing, refers to a 1,2-propanediol preparation method under mild conditions, which comprises: adopting copper, zinc and manganese and / or aluminum as catalyst; aerate glycerine and hydrogen continuously from the top of the reactor; hydrogenate glycerine at 200-2500 ° C under pressure of 2.5-5 MPa; extract and collect the reaction product from the catalyst bottom continuously, separate the gas; return gas for recycling; and adjust the weight ratio of the metal catalyst element.
O documento japonês JP 2008044874, de 14 de agosto de2006, depositado peloNat. Inst. of Adv Ind. & Technol. eSakamoto Yakuhin Kogyo Co. Ltd., se refere a um método deprodução de propanodióis, particularmente 1,3-propanodiol,com um rendimento elevado através do método dehidrocraqueamento da glicerina. O referido métodocompreende a hidrogenação da glicerina na presença de umácido e um catalisador de hidrogenação, onde um solventeestá presente no sistema reacional, caso as circunstânciassolicitem. 0 ácido é um sólido a temperatura ambiente e arazão do peso total do ácido e do catalisador dehidrogenação em relação ao volume total de glicerina e osolvente é de 1/15 a 10 g/mL.Japanese document JP 2008044874, of August 14, 2006, filed by Nat. Inst. of Adv Ind. & Technol. eSakamoto Yakuhin Kogyo Co. Ltd., refers to a method of producing propanediols, particularly 1,3-propanediol, with a high yield through the glycerine hydrocracking method. Said method comprises hydrogenation of glycerin in the presence of an acid and a hydrogenation catalyst, where a solvent is present in the reaction system, if circumstances require. The acid is a solid at room temperature and not less than the total weight of the acid and hydrogenation catalyst relative to the total volume of glycerine and the solvent is from 1/15 to 10 g / ml.
O documento japonês JP 416623,2 de 29 de outubro de1990, depositado pela Sumitomo Metal Mining Co., se refereà obtenção de um catalisador para hidrogenação com elevadaatividade através da deposição de metais do grupo VI(preferivelmente Mo e/ou W) e do grupo VIII(preferivelmente Co e/ou Ni) sobre um suporte catalíticocompreendendo um material poroso e a adição de um álcoolpoliidrico para formar um complexo metálico ativo. 0 ditomaterial poroso do suporte catalitico pode ser alumina,silica, titânia, zircônia ou carvão ativo. 0 álcoolpoliidrico (etilenoglicol, dietilenoglicol,trietilenoglicol, glicerina, 2,2-dietil-l,3-propilenoglicol, etc.) é adicionado ao catalisadordepositado. Após isso, o catalisador é seco e possui umaatividade extremamente elevada para permitir hidrogenaçãode alto nivel, tal como dessulfurização profunda de óleosde hidrocarbonetos.Japanese document JP 416623,2 of October 29, 1990, filed by Sumitomo Metal Mining Co., relates to obtaining a catalyst for high activity hydrogenation by the deposition of group VI (preferably Mo and / or W) metals and group VIII (preferably Co and / or Ni) on a catalytic support comprising a porous material and the addition of a polyhydric alcohol to form an active metal complex. Said porous catalyst support material may be alumina, silica, titania, zirconia or active carbon. Polyhydric alcohol (ethylene glycol, diethylene glycol, triethylene glycol, glycerin, 2,2-diethyl-1,3-propylene glycol, etc.) is added to the deposited catalyst. Thereafter, the catalyst is dried and has extremely high activity to allow high level hydrogenation, such as deep desulphurization of hydrocarbon oils.
O documento europeu EP 0 523 014, de 07 de julho de1992, depositado pela Novamont S.p.A., descreve um processode hidrogenação de uma solução aquosa de glicerina em meiobásico (NaOH) numa temperatura de 260°C (autoclave)utilizando catalisadores de Ru/C, levando à formação de1,2-propanodiol e ácido lático com conversão de 100% eseletividades de 75,2 e 13,4%, respectivamente.European Document EP 0 523 014 of July 7, 1992, filed by Novamont SpA, describes a hydrogenation process of an aqueous glycerin solution in basic medium (NaOH) at a temperature of 260 ° C (autoclave) using Ru / C catalysts, leading to the formation of 1,2-propanediol and lactic acid with 100% conversion and 75.2 and 13.4% respectively.
0 documento europeu EP 0 523 015, de 07 de julho de1992, depositado pela Novamont S.p.A., descreve um outroprocesso de hidrogenação de uma solução aquosa de glicerinasobre catalisadores de Cu-Zn a 270°C de temperatura,levando a formação de 1,2-propanodiol e 1,2-etanodiol, comconversão de 99,4% e seletividades de 84,4 e 6%,respectivamente.EP 0 523 015 of July 7, 1992, filed by Novamont SpA, describes another process of hydrogenation of an aqueous glycerin solution under Cu-Zn catalysts at 270 ° C, leading to the formation of 1,2- propanediol and 1,2-ethanediol, with conversion of 99.4% and selectivities of 84.4 and 6%, respectively.
0 documento europeu EP 0 713 849, de 17 de novembro de1995, depositado pela BASF AG, descreve um outro processode hidrogenação de glicerina para produção de isopropanol,n-propanol e propanodióis utilizando catalisadoresmetálicos contendo cobalto, cobre, manganês ou molibdêniosuportados e um poliácido inorgânico. 0 rendimento obtidofoi de 95%, a pressão de 3625 psi e temperatura de 250°C.European Document EP 0 713 849 of 17 November 1995 filed by BASF AG discloses another glycerine hydrogenation process for the production of isopropanol, n-propanol and propanediols using supported cobalt, copper, manganese or molybdenum metal catalysts and an inorganic polyacid . The yield was 95%, the pressure 3625 psi and temperature 250 ° C.
O documento europeu EP 0 598 228, de 18 de outubro de1993, depositado pela Degussa AG, descreve um processo deprodução simultânea de propilenoglicol e 1,3-propanodiol(1,3-PDO) a partir da hidrogenação e hidrogenólise desoluções de glicerina/água contendo de 10-40% em peso deglicerina na temperatura de 300°C.EP 0 598 228 of 18 October 1993, filed by Degussa AG, describes a process for the simultaneous production of propylene glycol and 1,3-propanediol (1,3-PDO) from hydrogenation and hydrogenolysis of glycerine / water desolutions containing 10-40 wt% deglycerin at a temperature of 300 ° C.
O documento alemão DE 43 02 464, de 29 de janeiro de1993, depositado pela Henkel KGaA, descreve o processo dehidrogenação de glicerina em fase vapor, com alta conversãoe seletividade a 1,2-propilenoglicol. A temperatura dareação se encontra entre 160-260°C, a pressão entre 10-30bar e a relação molar de glicerina/H2 é de 1:600.German DE 43 02 464 of 29 January 1993, filed by Henkel KGaA, describes the process of hydrogenation of glycerine in vapor phase, with high conversion and selectivity to 1,2-propylene glycol. The darning temperature is between 160-260 ° C, the pressure between 10-30bar and the glycerine / H2 molar ratio is 1: 600.
Analisando o estado da técnica supracitado, observa-seque a maioria dos documentos apresentados se refere àhidrogenólise da glicerina. Apesar de grande parte dosreferidos documentos ter como produto de interesseprincipalmente etilenoglicol, 1,2-prapanodiol e 1,3-propanodiol, os quais também podem ser obtidos utilizando ométodo da presente invenção, as condições reacionaisutilizadas, tais como velocidade espacial, razão molarglicerina/hidrogênio e tempo de reação, juntamente com oscatalisadores metálicos suportados produzem um efeitoespecifico sobre a conversão dos produtos, o qual não é umadecorrência óbvia para um técnico no assunto.Analyzing the above state of the art, it is observed that most of the documents presented refer to glycerine hydrogenolysis. Although most of the above documents have as a product of interest mainly ethylene glycol, 1,2-prapanediol and 1,3-propanediol, which can also be obtained using the method of the present invention, the reaction conditions used such as spatial velocity, molarglycerin / hydrogen ratio and reaction time, together with the supported metal catalysts, have a specific effect on product conversion, which is not an obvious occurrence for one of ordinary skill in the art.
Conforme mencionado anteriormente, há uma necessidadecrescente de absorção da carga de glicerina produzida comoum subproduto da produção de biodiesel. Ademais, a fortedemanda por insumos para o setor petroquímico,principalmente propeno, e a busca por tecnologias maislimpas e menos agressivas ao meio-ambiente são fatoresdecisivos que comprovam a necessidade de novas técnicas.As mentioned earlier, there is a decreasing need for absorption of the glycerine filler produced as a byproduct of biodiesel production. Moreover, the demand for inputs for the petrochemical sector, especially propylene, and the search for cleaner and less environmentally friendly technologies are decisive factors that prove the need for new techniques.
Sumário da InvençãoSummary of the Invention
O objeto da presente invenção é um processo catalíticoque através da reação de hidrogenação/hidrogenólise doglicerol ou glicerina leva a obtenção de compostosoxigenados e hidrocarbonetos contendo de 1 a 3 átomos decarbono, através da utilização de catalisadores metálicoscomerciais à base de sais inorgânicos metálicos do grupoVIIl-B da tabela periódica dos elementos, os quais sãosuportados em materiais de alta área específica, utilizandométodos convencionais, porém com faixas de pressão,temperatura, relação molar glicerina/H2 e velocidadeespacial específicas que lhe conferem um resultado técnicoinesperado, o qual não é evidente para um técnico noassunto baseado no estado da técnica supracitado.The object of the present invention is a catalytic process whereby the hydrogenation / hydrogenolysis reaction of glycerol or glycerine leads to the obtaining of oxygenated compounds and hydrocarbons containing from 1 to 3 carbon atoms, by the use of commercial metal catalysts based on inorganic metal salts of group VIII-B periodic table of the elements, which are supported in high specific area materials, using conventional methods, but with specific pressure ranges, temperature, glycerin / H2 molar ratio and spatial velocity that give it an unexpected technical result, which is not evident to a technician subject based on the above state of the art.
Descrição das FigurasDescription of the Figures
A presente invenção será descrita com base nas figurasem anexo, em que:The present invention will be described based on the attached figures, in which:
- a Figura 1 mostra a seletividade mássica de produtosorgânicos com a utilização do catalisador contendo 5% depaládio suportado em alumina com WHSV de 6,46 h"1 e razãomolar H2/glicerina de 120:1 (temperatura de reação=300°C);- Figure 1 shows the mass selectivity of organic products using the catalyst containing 5% alkaly supported on 6.46 h "1 WHSV and 120: 1 molar H2 / glycerine ratio (reaction temperature = 300 ° C);
- a Figura 2 mostra a seletividade mássica de produtosorgânicos com a utilização do catalisador contendo 5% depaládio suportado em alumina com WHSV de 6,46 h_1 e razãomolar H2/glicerina de 120:1 (temperatura de reação=325°C);Figure 2 shows the mass selectivity of organic products using the catalyst containing 5% alkaline supported alumina with 6.46 h_1 WHSV and 120: 1 molar H2 / glycerine ratio (reaction temperature = 325 ° C);
- a Figura 3 mostra a seletividade mássica de produtosorgânicos com a utilização do catalisador contendo 5% depaládio suportado em alumina com WHSV de 3,74 h"1 e razãomolar H2/glicerina de 120:1 (temperatura de reação=350°C);Figure 3 shows the mass selectivity of organic products using the catalyst containing 5% alkalis supported on 3.74 h "1 WHSV alumina and 120: 1 molar H2 / glycerine ratio (reaction temperature = 350 ° C);
- a Figura 4 mostra a seletividade mássica de produtosorgânicos com a utilização do catalisador contendo 5% derutênio suportado em alumina com WHSV de 6,46 h_1 e razãomolar H2/glicerina de 120:1 (temperatura de reação=250°C);- Figure 4 shows the mass selectivity of organic products using the catalyst containing 5% deruthenium supported on 6.46 h_1 WHSV alumina and 120: 1 molar H2 / glycerine ratio (reaction temperature = 250 ° C);
- a Figura 5 mostra a seletividade mássica de produtosorgânicos com a utilização do catalisador contendo 1% depaládio e 5% de rutênio suportado em carvão pó ativo comWHSV de 5,45 h"1 e razão molar H2/glicerina de 120:1(temperatura de reação=300°C); e- Figure 5 shows the mass selectivity of organic products using the catalyst containing 1% depalladium and 5% ruthenium supported on charcoal active powder with 5.45 h "1WHSV and 120: 1 H2 / glycerin molar ratio ( reaction = 300 ° C), and
- a Figura 6 mostra a seletividade mássica de produtosorgânicos com a utilização do catalisador contendo 5% depaládio suportado em carvão pó ativo com WHSV de 5,47 h_1 erazão molar H2/glicerina de 120:1 (temperatura dereação=300°C).- Figure 6 shows the mass selectivity of organic products using the catalyst containing 5% coal-backed active powder supported with 5.47 h_1 WHSV and 120: 1 molar H2 / glycerine molar ratio (stripping temperature = 300 ° C).
Descrição Detalhada da InvençãoDetailed Description of the Invention
A presente invenção se baseia no fato de que o métodocatalitico proposto possui aplicação em um processo ondeuma carga de glicerina é introduzida na corrente dehidrogênio e sobre o leito catalitico, contendo umcatalisador metálico suportado, com o auxilio de uma bombainjetora. A referida carga reage com hidrogênio na presençado catalisador, em condições adequadas de temperatura,pressão, relação molar hidrogênio/glicerina e velocidadeespacial.The present invention is based on the fact that the proposed catalytic method has application in a process where a glycerine charge is introduced into the hydrogen stream and over the catalytic bed, containing a supported metal catalyst, with the aid of a pump gun. Said charge reacts with hydrogen in the present catalyst under appropriate conditions of temperature, pressure, molar hydrogen / glycerin ratio and spatial velocity.
Em linhas gerais, o processo da presente invençãocompreende as seguintes etapas:a) pré-tratamento do catalisador para a ativação numa faixade temperatura compreendida entre 150° e 700°C, dependendodo catalisador empregado, mais especificamente entre 250° e 550 ° C;Generally speaking, the process of the present invention comprises the following steps: (a) catalyst pretreatment for activation at a temperature range of between 150 ° and 700 ° C, depending on the catalyst employed, more specifically between 250 ° and 550 ° C;
b) monitoramento da temperatura reacional entre 200 e550°C, mais especificamente entre 225° e 350°C;b) monitoring the reaction temperature between 200 and 550 ° C, more specifically between 225 and 350 ° C;
c) utilização de uma pressão na faixa compreendida entre 0e 200 kgf/cm2, preferencialmente entre 0,01 e 10 kgf/cm2;c) using a pressure in the range from 0 to 200 kgf / cm2, preferably from 0.01 to 10 kgf / cm2;
d) adição da glicerina através de uma bomba injetora comuma relação molar glicerina/H2 compreendida entre 1:1000,preferencialmente entre 1:30 e 1:240; ed) adding the glycerin through an injection pump having a glycerine / H2 molar ratio of 1: 1000, preferably 1:30 to 1: 240; and
e) utilização de uma velocidade espacial entre 0,1 e 100 h~1, mais especificamente entre 2,0 e 20 h-1, visando aconversão da glicerina.O referido processo é realizado numa unidade de testecatalítico, equipada com controlador de fluxo, programadore controlador linear de temperatura e forno. A este sistemafoi acoplado um cromatógrafo a gás com detector deionização de chama (DIC) e equipado com uma coluna capilar.(e) use of a spatial velocity between 0,1 and 100 h ~ 1, more specifically between 2,0 and 20 h -1, for the conversion of glycerin. This process is carried out in a test-catalytic unit equipped with a flow controller; programmer linear temperature controller and oven. To this system was coupled a gas chromatography with flame deionization detector (DIC) and equipped with a capillary column.
A reação de hidrogenação/hidrogenólise da glicerina ouglicerol leva a obtenção de compostos oxigenados ehidrocarbonetos contendo de 1 a 3 átomos de carbono, comopropeno, propano, acetol, acetona, propilenoglicol,etilenoglicol, acetaldeido, etano e metano, entre outros.The hydrogenation / hydrogenolysis reaction of glycerine or glycerol leads to the obtainment of oxygenated hydrocarbon compounds containing from 1 to 3 carbon atoms, such as propene, propane, acetol, acetone, propylene glycol, ethylene glycol, acetaldehyde, ethane and methane, among others.
Os valores típicos de pressão total do referidoprocesso estão compreendidos entre 0 e 150 kgf/cm2; atemperatura de reação está compreendida entre 150 e 550°C;a relação molar glicerina/hidrogênio está compreendidaentre 1:(5-1000); e a velocidade espacial está compreendidaentre 0,01-100 h"1.Typical total pressure values for said process are from 0 to 150 kgf / cm2; the reaction temperature is 150 to 550 ° C, the glycerine / hydrogen molar ratio is 1: (5-1000); and the spatial velocity is between 0.01-100 h "1.
A presente invenção também descreve o uso decatalisadores metálicos suportados, sendo os metaispertencentes ao grupo VIII-B da tabela periódica doselementos. Os suportes utilizados compreendem carvão ativoem pó, alumino-silicatos, aluminas, argilas, zeólitas,peneiras moleculares, mas não limitados a estes exemplos.Os catalisadores podem ser obtidos comercialmente oupreparados através de métodos convencionais, de domíniopúblico, como por exemplo, impregnação úmida.The present invention also describes the use of supported metal catalysts, the metals belonging to group VIII-B of the periodic table of the elements. The supports used include powdered activated carbon, aluminosilicate, alumina, clays, zeolites, molecular sieves, but not limited to these examples. Catalysts may be obtained commercially or prepared by conventional, public domain methods, such as wet impregnation.
Os referidos catalisadores metálicos suportadosapresentam em sua composição um metal, o qual estácompreendido na proporção de 0,1% até 10% em peso decatalisador, preferencialmente de 1 a 5% em peso. Os metaissão pertencentes ao grupo VIII-B, preferencialmente,paládio, rutênio, níquel e ródio.Said supported metal catalysts comprise in their composition a metal which is comprised of from 0.1% to 10% by weight of catalyst, preferably from 1 to 5% by weight. The metals are group VIII-B, preferably palladium, ruthenium, nickel and rhodium.
Os catalisadores utilizados podem ser empregados emreações de hidrogenação/hidrogenólise da glicerina,conforme exemplificado pelo esquema 6:The catalysts used may be employed in glycerine hydrogenation / hydrogenolysis reactions as exemplified by scheme 6:
<formula>formula see original document page 21</formula><formula> formula see original document page 21 </formula>
Esquema 6: Hidrogenação/hidrogenólise da glicerina sobrecatalisadores metálicos.Scheme 6: Hydrogenation / hydrogenolysis of metal glycerine over catalysts.
O exemplo apresentado a seguir tem a finalidade deapenas ilustrar a invenção e facilitar sua compreensão, nãopossuindo qualquer caráter limitante da mesma.The following example is for the purpose of merely illustrating the invention and facilitating its understanding, having no limiting character thereto.
ExemploExample
Uma unidade de teste catalítico, equipada comcontrolador de fluxo, programador e controlador linear detemperatura e forno foi acoplada a um cromatógrafo a gáscom detector de ionização de chama (DIC) e equipado com umacoluna capilar de metil-silicone de 50 m, para utilizaçãona hidrogenação da glicerina.A catalytic test unit equipped with a flow controller, programmer and linear temperature controller and oven was coupled to a gas chromatograph with flame ionization detector (DIC) and equipped with a 50 m methyl silicon capillary column for use in hydrogenation of the glycerin.
Uma massa do catalisador contendo 5% de paládiosuportado em alumina foi colocada no reator catalitico deleito fixo, e sofreu um pré-tratamento a 550°C por 30minutos com uma taxa de aquecimento de 10°C/min sob fluxocontinuo de H2 (40 mL/min) , para ocorrer a redução dossítios metálicos.A mass of catalyst containing 5% alumina-supported palladium was placed in the fixed delight catalyst reactor, and pretreated at 550 ° C for 30 minutes with a heating rate of 10 ° C / min under continuous H 2 flow (40 mL / min). min), to reduce the metallic sites.
A reação de hidrogenação/hidrogenólise foi conduzidasob um fluxo contínuo de uma carga de glicerina emhidrogênio (H2) . A glicerina foi introduzida na correntegasosa de hidrogênio e sobre o leito catalitico através deuma bomba injetora. Os produtos foram analisados por umcromatógrafo a gás equipado com uma coluna capilar demetil-silicone de 50 m e um detector de ionização de chama(DIC), acoplado em linha com a unidade de teste catalitico.The hydrogenation / hydrogenolysis reaction was conducted under a continuous flow of a glycerine in hydrogen (H2) charge. Glycerin was introduced into the hydrogen stream and onto the catalytic bed through an injection pump. The products were analyzed by a gas chromatograph fitted with a 50 m methyl silicon capillary column and a flame ionization detector (DIC) coupled in line with the catalytic testing unit.
Os parâmetros de conversão e seletividade docatalisador contendo 5% de paládio suportado em aluminaforam avaliados frente aos testes catalíticos a 300°C,variando a velocidade espacial da carga com o objetivo demaximizar a produção de propeno.The catalyst conversion and selectivity parameters containing 5% palladium on alumina were evaluated against catalytic tests at 300 ° C, varying the spatial velocity of the load in order to maximize propylene production.
A influência da velocidade espacial (WHSV) sobre aseletividade dos produtos formados foi realizadaaplicando-se valores compreendidos entre 4,8 e 6,4 h-1.The influence of spatial velocity (WHSV) on the selectivity of the formed products was performed by applying values between 4.8 and 6.4 h-1.
Nas melhores condições reacionais utilizadas, aconversão de glicerina foi de 100%. Os produtos detectadosforam metano, etano, propano e propeno. A variação datemperatura de 300°C para 325°C altera a seletividadesendo mantida a mesma razão molar H2/glicerina (figuras 1 e 2).Under the best reaction conditions used, glycerine conversion was 100%. The products detected were methane, ethane, propane and propene. The temperature range from 300 ° C to 325 ° C alters the selectivities while maintaining the same H2 / glycerin molar ratio (Figures 1 and 2).
Já a figura 3 mostra os resultados de conversão eseletividade com o catalisador de 5% de paládio em aluminana temperatura de reação de 350°C e razão molarEh/glicerina de 1:60, ocorrendo uma mudança naseletividade dos produtos.Figure 3 shows the results of the conversion of selectivity with the catalyst of 5% palladium on aluminum reaction temperature of 350 ° C and molarEh / glycerin ratio of 1:60, occurring a change in the selectivity of the products.
A figura 4 mostra os resultados de conversão e seletividadepara a hidrogenação/hidrogenólise da glicerina sobre ocatalisador contendo 5% de rutênio suportado em alumina.Neste caso, metano, etano e acetaldeido foram os produtosprincipais. As figuras 5 e β mostram os resultados deconversão e seletividade para a hidrogenação/hidrogenóliseda glicerina sobre o catalisadores contendo 1% de paládio e5% de rutênio suportado em carvão pó ativo, e por último ocatalisador contendo 5% de paládio suportado em carvão póativo, respectivamente.Figure 4 shows the conversion and selectivity results for glycerine hydrogenation / hydrogenolysis on a catalyst containing 5% alumina supported ruthenium. In this case, methane, ethane and acetaldehyde were the main products. Figures 5 and β show the conversion and selectivity results for glycerine hydrogenation / hydrogenolysis on catalysts containing 1% palladium and 5% ruthenium supported on active charcoal powder, and lastly the catalyst containing 5% palladium on charcoal supported, respectively. .
Claims (14)
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BRPI0803898 BRPI0803898A2 (en) | 2008-07-30 | 2008-07-30 | catalytic process for the transformation of glycerine into inputs for the petrochemical sector |
UY32020A UY32020A (en) | 2008-07-30 | 2009-07-30 | CATALYTIC PROCESS FOR THE TRANSFORMATION OF GLYCERINE IN SUPPLIES FOR THE PETROCHEMICAL SECTOR |
PCT/BR2009/000225 WO2010012060A2 (en) | 2008-07-30 | 2009-07-30 | Catalytic process for changing glycerine into in puts for the petrochemical field |
ARP090102921 AR074710A1 (en) | 2008-07-30 | 2009-07-30 | CATALYTIC PROCESS FOR THE TRANSFORMATION OF GLYCERINE IN SUPPLIES FOR THE PETROCHEMICAL SECTOR |
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