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AU7559596A - Method of welding material onto rails - Google Patents

Method of welding material onto rails

Info

Publication number
AU7559596A
AU7559596A AU75595/96A AU7559596A AU7559596A AU 7559596 A AU7559596 A AU 7559596A AU 75595/96 A AU75595/96 A AU 75595/96A AU 7559596 A AU7559596 A AU 7559596A AU 7559596 A AU7559596 A AU 7559596A
Authority
AU
Australia
Prior art keywords
welding material
welding
material onto
rails
eta
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU75595/96A
Inventor
Vaclav Foldyna
Ivo Hlavaty
Michal Hrotik
Zdenek Kubel
Kamil Petros
Jaromir Polach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JINPO PLUS AS
Original Assignee
Jinpo Plus A S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CZ953087A external-priority patent/CZ282237B6/en
Application filed by Jinpo Plus A S filed Critical Jinpo Plus A S
Priority claimed from CZ19963436A external-priority patent/CZ287365B6/en
Publication of AU7559596A publication Critical patent/AU7559596A/en
Abandoned legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/04—Welding for other purposes than joining, e.g. built-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/001—Interlayers, transition pieces for metallurgical bonding of workpieces
    • B23K35/004—Interlayers, transition pieces for metallurgical bonding of workpieces at least one of the workpieces being of a metal of the iron group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24—Selection of soldering or welding materials proper
    • B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053—Fe as the principal constituent
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
    • E01B31/02—Working rail or other metal track components on the spot
    • E01B31/18—Reconditioning or repairing worn or damaged parts on the spot, e.g. applying inlays, building-up rails by welding; Heating or cooling of parts on the spot, e.g. for reducing joint gaps, for hardening rails
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/26—Railway- or like rails
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24—Selection of soldering or welding materials proper
    • B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053—Fe as the principal constituent
    • B23K35/3066—Fe as the principal constituent with Ni as next major constituent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24—Selection of soldering or welding materials proper
    • B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053—Fe as the principal constituent
    • B23K35/308—Fe as the principal constituent with Cr as next major constituent
    • B23K35/3086—Fe as the principal constituent with Cr as next major constituent containing Ni or Mn

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Arc Welding In General (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Heat Treatment Of Articles (AREA)
  • Superconductors And Manufacturing Methods Therefor (AREA)

Abstract

Described is an automatic or semi-automatic method of welding additional material onto the worn top and/or side surfaces of steel rails using a flux at pH 1.3 to 3.2, the rails having the following chemical composition by weight: carbon 0.45 to 0.82 %, manganese 0.7 to 1.5 % and silicon 0.07 to 0.55 %, the remainder being iron and manufacturing impurities. The additional material has the following chemical composition by weight: carbon 0.06 to 0.10 %, manganese 0.5 to 1.5 % and silicon 0.05 to 0.5 %, the remainder being iron and manufacturing impurities. It is applied to the head of the rail with an arc giving a heat input Q of (5.9 to 8.0 kJ/cm) x K at a speed of advance v of 40 to 75 cm/min, where Q = eta x 60 x U x I/v, eta being the efficiency, U the voltage, I the current and v the speed of advance and K being 1 for welding material on to the top of the rail and K being 2.6 for welding material on to the sides. If the material is alloyed with up to 5 % by wt. in total of the following alloys: nickel 1.8 to 4.5 %, vanadium 0.0 to 0.2 %, molybdenum 0.0 to 0.3 %, niobium 0.0 to 0.1 %, chromium 0.0 to 0.4 %, aluminium 0.0 to 1.6 % and titanium 0.0 to 0.1 %, the upper heat-input limit is increased to 11.5 kJ/cm.
AU75595/96A 1995-11-23 1996-11-22 Method of welding material onto rails Abandoned AU7559596A (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
CZ953087A CZ282237B6 (en) 1995-11-23 1995-11-23 Process of automatic or semi-automatic build-up welding of rail heads
CZ3087-95 1995-11-23
CZ19963436A CZ287365B6 (en) 1996-11-22 1996-11-22 Automatic or semi-automatic process of building-up rails
PCT/CZ1996/000023 WO1997018921A1 (en) 1995-11-23 1996-11-22 Method of welding material onto rails
CZ3436-96 1996-11-22

Publications (1)

Publication Number Publication Date
AU7559596A true AU7559596A (en) 1997-06-11

Family

ID=25746918

Family Applications (1)

Application Number Title Priority Date Filing Date
AU75595/96A Abandoned AU7559596A (en) 1995-11-23 1996-11-22 Method of welding material onto rails

Country Status (8)

Country Link
EP (1) EP0866741B1 (en)
AT (1) ATE216936T1 (en)
AU (1) AU7559596A (en)
DE (1) DE59609164D1 (en)
HU (1) HU223154B1 (en)
PL (1) PL181562B1 (en)
SK (1) SK284023B6 (en)
WO (1) WO1997018921A1 (en)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ9574U1 (en) * 1999-11-17 2000-01-31 Dt Vyhybkarna A Mostarna Steel for railway crossing points
DE10015507A1 (en) * 2000-03-30 2001-10-04 Butzbacher Weichenbau Gmbh Grooved track section and method for producing such
CN1098186C (en) * 2000-06-05 2003-01-08 张维克 Automatic submerged-arc bead welding method for railway hook and hook tongue
GB0107559D0 (en) 2001-03-27 2001-05-16 Rolls Royce Plc Apparatus and method for forming a body
FR2864117A1 (en) * 2003-12-17 2005-06-24 Didier Pierre Rene Dages Renovation of a worn rail track component of high manganese austenitic steel by electric arc weld recharging of the worn zones and machining or grinding to original dimensions
FR2864118B1 (en) * 2003-12-17 2006-08-25 Didier Pierre Rene Dages METHOD OF RENOVATION OF TRACK HEARTS
DE102005029005B3 (en) * 2005-06-21 2006-10-12 Kölner Verkehrs-Betriebe AG Rail production method for a tram rail reduces wheel tread noise on tram rails, especially on curved rails with narrow radii
EP1736601B1 (en) * 2005-06-22 2007-09-19 Didier Dages Renovierungsverfahren für Herzstücke unter Verwendung von kombinierten Lichtbogenauftragschweissen und Kühlung
WO2007009165A1 (en) * 2005-07-15 2007-01-25 Advanced Intellectual Holdings Pty Ltd Method and apparatus for applying a surface layer to a member
WO2008078977A1 (en) * 2006-12-26 2008-07-03 Basant, Rajan Canted rail for railway locomotion
BG66078B1 (en) * 2008-06-17 2011-02-28 "Дендрит" Оод A method and a device for recovering the initial geometric form and strength of the ends of joined railway rails
CN101929114B (en) * 2010-08-26 2012-02-08 中国科学院长春光学精密机械与物理研究所 Application method of optical device for rail hardening based on train operation
CN101943802A (en) * 2010-08-26 2011-01-12 中国科学院长春光学精密机械与物理研究所 Optical device for hardening steel rail by using high-power semiconductor laser in running of train
KR101149037B1 (en) 2011-08-16 2012-05-24 (주)한국에이앤지 Antislip rail of railbike for slope section
CN103643604B (en) * 2013-12-18 2015-10-21 西南交通大学 A kind of line lock welding and heat treatment monommechanization operation construction method
US10286460B2 (en) * 2017-04-07 2019-05-14 Robert J. Murphy Single-pass, single-radial layer, circumferential-progression fill-welding system, apparatus and method for refurbishing railway and other transit rails
CN110670063A (en) * 2019-09-29 2020-01-10 东南大学 Cladding equipment and method for carrying out online repair on surface of steel rail

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3175074A (en) * 1962-10-03 1965-03-23 Union Carbide Corp Electric arc welding
DE2539944C2 (en) * 1975-09-09 1983-04-07 Elektro-Thermit Gmbh, 4300 Essen Process for surfacing rails
DE2621357A1 (en) * 1976-05-14 1977-11-24 Paul Weber Worn rail renewal method - involves welding soft material into worn areas and machining out recess for austenitic filling
AT374396B (en) * 1982-09-15 1984-04-10 Voest Alpine Ag METHOD FOR PRODUCING A HEART PIECE, IN PARTICULAR HEART PIECE TIP, FROM STEEL FOR RAIL CROSSINGS OR DIVERSES
JP3272845B2 (en) * 1993-12-27 2002-04-08 新日本製鐵株式会社 Covered arc welding rod for Cr-Mo system rail

Also Published As

Publication number Publication date
SK65498A3 (en) 1998-11-04
PL181562B1 (en) 2001-08-31
HUP0003611A3 (en) 2001-03-28
PL326842A1 (en) 1998-10-26
ATE216936T1 (en) 2002-05-15
EP0866741A1 (en) 1998-09-30
SK284023B6 (en) 2004-08-03
HU223154B1 (en) 2004-03-29
EP0866741B1 (en) 2002-05-02
DE59609164D1 (en) 2002-06-06
HUP0003611A2 (en) 2001-02-28
WO1997018921A1 (en) 1997-05-29

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