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AU672715B2 - Process of roasting refractory gold ores - Google Patents

Process of roasting refractory gold ores Download PDF

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Publication number
AU672715B2
AU672715B2 AU71583/94A AU7158394A AU672715B2 AU 672715 B2 AU672715 B2 AU 672715B2 AU 71583/94 A AU71583/94 A AU 71583/94A AU 7158394 A AU7158394 A AU 7158394A AU 672715 B2 AU672715 B2 AU 672715B2
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AU
Australia
Prior art keywords
roasting
process according
fluidized
oed
sulfur
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
AU71583/94A
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AU7158394A (en
Inventor
Hans-Hermann Kofalck
Gurudas Samant
Peter Sturm
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Metso Corp
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Metallgesellschaft AG
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Assigned to OUTOTEC OYJ reassignment OUTOTEC OYJ Alteration of Name(s) in Register under S187 Assignors: OUTOKUMPU OYJ
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • C22B1/06Sulfating roasting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • C22B1/10Roasting processes in fluidised form

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Catalysts (AREA)

Description

i D1 r/UU/I 1 28/5/91 Regulation 3.2(2)
AUSTRALIA
Patents Act 1990
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT
I
Do o+
D
r D a r r +r c sro o rrr s
D
rr ou r~~ r*~ *r u Application Number: Lodged: Invention Title: PROCESS OF ROASTING REFRACTORY GOLD ORES The following statement is a full description of this invention, including the best method of performing it known to us -I -i I- A 7667 METALLGESELLSCHAFT AG August 26, 1993 Reuterweg 14 60323 Frankfurt-ou-Main Case No. 95 00 06 Process of Roasting Refractory Gold Ores
DESCRIPTION
This invention relates to a process of i aroasting refractory gold ores in the presence of added fuels ii an oxidizing atmosphere ii a fluidized ued.
Refractory gold ores are ores which cannot directly ue leached with NaCN and which as a goldoearing material contain arsenopyrites or pyrites which cotain more or less organic caruon. They have an extremely low gold content. Before such ores can ue leached with cynides, their sulfur and caroon contents must ue oxidized as completely as possiule. That oxidation is effected uy a roasting with oxygea-coutaining gases. In many refractory gold ores the content of arseuipyrite, pyrite and organic caroon is uot sufficient for the generation of the required reaction heat 1 1 11
-A
-2so that fuel must ue added. Numerous refractory gold ores must be roasted at a relatively low temperature if a high yield of gold is to be achieved in the suosequent leaching.
EP-AO 508 542 teaches to roast gold ores at a temperature from 475 to 6000C and particularly from 500 to 57500. Coal, uutane or propane have oeen mentioned as added fuels. The ignition temperature should be equal to or exceed that of propane. But the proportion of propane and uutane which is comousted to CO2 and H20 is unsatisfactorily low. The combustion results in a production of CO and H2 at consideraole rates. CO and H2 have ignition temperatures from 600 to 65000 and from 560 to 58000C, respectively.
Gold ores can oe roasted only under mild conditions in order to avoid hot spots on the surface of the particle. The yield of gold will highl.y depend, inter alia, on the roasting temperature. The roasting temperature must oe kept uelow the sintering temperature of tne components of the ore which is veing roasted.
Most gold ores contain small amounts of pyrite and/or inorganic caruon. Owing to the dissipation of heat during heating up, from the exhaust gas, during the discharge from the roaster and other operations the heating value of the gold ore is not suffcient for a self-sustaining roasting 2 i even at temperatures of only about 500°C. For this reason a fuel which has low iguition and combustion temperatures must oe added to avoid a decrease of the gold yield.
It is an object of the invention to use a fuel which will reliaoly oe ignited at low temperatures and whicn can ue combusted to produce an exhaust gas which is free of or has only low contents of CO, H 2 and hydrocaruous.
IA the process mentioned first hereinoefore that ooject is accomplished in accordance with the i" invention in that sulfur and/or pyrite is fed as a fuel i to the fluidized bed and roasting is carried out at temperatures from 400 to 650° 0 C ia conjunction with a supply of oxygen-coLItaining gases. The advantage afforded •oy tne process in accordance with the invention resides in that the comoustion of sulfur and/or pyrite does not result iu a production of CO, H 2 and hydrocaroons.
It is surprising tat sulfur and pyrite S can reliably ue ignited at low roasting temperatures.
Sulfur will ourn at temperatures in the range from 200 to 500 °C and pyrite at temperatures in the range from 450 to 600°C. The sulfur and/or pyrite to oe added may oe pre-mixed with the gold ore or may directly oe fed to the fluidized oed.
In accordance with the invention, refractory gold ores are roasted in an orthodox (non- -4circulating) or in a circulating fluidized bed. The oxygen-containing gases are supplied as fluidizing gas to the fluidized bed reactor oelow the nozzle uottom. In accordance with the invention, additional oxygen-containing gases may ue supplied as primary and secondary gases to the fluidized Oed reactor from the sides. The oxygen-containing gases consist of air or of oxygen-enriched air.
A preferred feature resides in that the roasting is carried out at temperatures from 500 to 550 OC. Particularly good gold yields will oe achieved ,at said temperatures.
A preferred feature of the invention resides in that sulfur and/or pyrite and at least one additional fuel selected from hydrocaruons containing 1 to 16 caroon atoms, alcohols containing 1 to 6 caroon 9 atoms and 1 to 2 CH groups, organic ethers containing 2 to 8 caroon atoms and 1 oxygen atom, CS 2 and H 2 S are fed as fuels to the fluidized oed. Because sulfur and/or pyrite are comousted ia conjunction with one or more of said additional fuels, the ignition temperature of said additional fuels will oe decreased if their ignition temperature exceeds the ignition temperature of sulfur or pyrite. As a result, said additional fuels will oe ig- 1nited sooner in such a mixture. If the ignition temperature of one of said additional fuels is below the ignition temperature of sulfur or pyrite, sulfur or pyrite will have a lower ignition temperature in a mixture which contains T 1 1 1 i
A
such an additional fuel.
The concentration of the additional fuels iii a mixture with sulfur and/or pyrite must exceed the ignition limit. The ignition limit of a fuel is the miUimum concentration of a fuel i" a gas mixture in which that fuel can ue ignited. The additional fuels will oe supplied at a concentrationa in excess of their ignition limnit if the heat content in the reactor is not sufficient for a heating to the required roasting temperature. The heat content in the reactor is deterined uy the amounts of carDon and sulfur contained iu the refractory gold ores and oy the rate at which sulfur and/or pyrite is added as a fuel. This means that the roasting temperature can be controlled oy *a control of the rate at which the additional fuels are added. The additional fuels will oe added at such rates that the roasting temperature does not exceed 6500°C 0 f and preferably 550 C and that the exhaust gas from the -at 'fluidized oed has a, H 2 content of <10 vppm, preferaDly <5 vppm, a oii0 content of oy volume, preferaoly C100 vppm and a hydrocaruon content of <100 vppm, -J ~preferauly (150 ppm.
The additional fuels whih may oe employed include mixed hydrocaroons whicha are recovered as fractions oy distillation, such as kerosine, or uecome avail- j able as refinery waste products. In addition to hydro- L caroons, the additional fuels may include mixed alcohols, -1 A 1i -6which become available as waste products in the distillation of ethanol.
A preferred feature of the invention resides in that the particle size of the gold ores is below 1 mm. Good results will oe produced with that particle size.
A preferred feature of the invention resides iLa that 60 to 80 of the gold ore have particle sizes below 75 micrometers. Particularly good results will oe produced with that particle size. The term "particle size" stands for the median particle diameter d 50 A preferred feature of the invention resides in that the 02 content of the gas which is fed to the fluidized oed amounts to 20 to 50 uy volume. The use of oxygen-enriched air will result in an improved ignition of the fuel mixture. The use of oxygen-enriched air is particularly economical.
The use of the additional fuels affords the advantage that they are substantially completely combusted at a low temperature and that the resulting exhaust gas has very low contents of CO, H 2 and hydrocaruous so that said components need not oe removed from the exnaust gas by afterourning In a succeeding production of sulfuric acid it will oe desirable that the contents of CO, H 2 and hydrocarbons
I
-7are very low oecause said substances tend to poison the catalyst used for the oxidation of SO 2 to SO A preferred feature of the invention resides in that a partial stream is branched from the hot exhaust gas which has oeen dedusted and said partial stream of exhaust gas is admixed to the fluidizing gas oefore it is fed to the fluidized bed. The recycling of part of the exhaust gas and the mixing of said part with the fluidiziug gas have the result that the fluidizing gas is heated. The recycling of a part of the exhaust gas will enrich S02 in the exhaust gas.
A preferred feature of the invention resides in that the SO2 gas which has oeen formed oy the roasting of refractory gold ores and is carried away in the exhaust gas is used for a production of sulfuric acid.
The economy of the process in accordance with the invention will oe improved if the SO 2 which has oeen formed oy the roasting and is carried away in the exhaus' gas is used for a production of sulfuric acid without an afterourning. The SO2 gas will be scruobed refore it is fed to the plant for producing sulfuric acid.
A preferred feature of the invention resides in that the roasting is carried out in a circulating fluidized oed.
The circulating fluidized bed system comprises a fluidized bed reactor, a recycling cyclone,
S'I
-8and a recycling line. From the "orthodox" fluidized bed, in which a dense phase is separated by a distinct density step from the overlying gas space, the circulating fluidized oed differs in that it includes states of distribution having no defined ooundary layer. There is io density step oetween the dense phase and the overlying dust space out the solids concentration decreases continuously in the reactor from oottom to top. A gassolids suspension is discharged from the upper part of the reactor. The following ranges will oe obtained if the operating conditions are defined oy the Froude and 1 Archimedes numbers: 0.1 K 3/4 x Fr 2 x k g and 0.01 Ar 100 wherein SAr dk x g and o g x x F2 u g x dk and u the relative gas velocity in m/sec Ar the Archimedes number Fr the Froude number j *1 -r 3 -9the density of the gas in kg/m k the density of the solid particle in kg/m 3 d k the diameter of the spherical particle in m the kinematic viscosity in m /sec g the constant of gravitation in m/sec 2 The suspension discharged from the fluidized oed reactor is fed to the recycling cyclone of the circulating fluidized bed system. Substantially all solids are removed from the suspension in said cyclone and the separated solids are recycled to the i 0 fluidized oed reactor il such a manner that the amount of solids circulated per hour in the circulating fluidized oed system is at least four times the weight of solids contained in the fluidized bed reactor.
The invention will now De explained with reference to the Examples.
EXAMPLE 1 The refractory gold ore which was used contained 8 mg/kg gold, 1.8% by weight sulfur as pyrite and 0.08% by weight caroon. The median particle size do was 30 micrometers, and 100%o of the particles were smaller than 200 micrometers.
The roasting plant was a circulting fluidized Ded system and considdb maihly of a fluidized ued reactor, a recycling cyclone, which was directly I -i -L connected to the gas outlet at the top part of the reactor, and a recycling line. The solids which had !een separated in the cyclone were recycled through the recycling line to the reactor.
A mixture containing 48 g pyrite per kg ore was prepared and was charged at a rate of kg/h through a downcomer into the fluidized bed reactor.
Air which coutained 21% by weight oxygen and was at a temperature of 40000 was supplied to the windbox of the fluidized bed reactor at a rate of 22 o sm3/h sadr Ssm /h (sm standard cuuic meter). The carrier gas flowed through the openings of the perforated bottom.
The temperature iLl the reactor was 520 C. The gas from roasting contained 3.3% by volume SO 2 0.2% oy volume C02, 20 vppm CO, and 16.3% oy volume 02. The contents of H 2 and Hydrocarbons were below the detection threshold of 1 vppm. The exhaust gas was scruobed with an alkaline absorbent to remove SO2 and was then discharged through a chimney. The roasted material coitained S* 0.05% uy weight sulfur and (0.01% oy weight carbon.
Its further processing resulted in a gold yield of 94%.
EXAMPLE 2 Example 2 was carried out like Example 1 out with a carrier gas which contained 32% by volume 02 and owing to a recycling of exhaust gas contained 7% by
A
'i el i -ll-~ -11-I volume SO The fluidized bed reactor was supplied 2 with a mixture which contained 50 g sulfur per kg ore. The gas from roasting coutained 12.7% oy volume S0 2 0.1% by volume C02, 5 vppm CO, and 24.2% by volume 02. The contents of H 2 and hydrocaroons were Delow the detection threshold of 1 vppm. The roasted material contained 0.04% 7oy weight sulfur and 0.01% uy weignt caruon. Its further processing resulted in a gold yield of 96%.
The gold ore used in Examples 1 and 2 had the following composition: o o a* 4 8 mg/kg Au e 5.5% uy weight ieS 2 0.07, by weight 2e rIssI The pyrite used in Example 1 had the following composition; 91% oy weight FeS 2% oy weight FeS 79% oy weight SiO, A120u and other components., 2, J ""The sulfur used in Example 2 had the| i following composition: 98% oy weight S 2% oy weignt impurities

Claims (7)

1. A process of roasting refractory gold ores in the presence of added fuels in an oxidizing atmosphere in a fluidized bed, characterized in that sulfur and/or pyrite is fed as a fuel to the fluidized oed and roast- ing is carried out at temperatures from 400 to 650 °C in conjunction with a supply of oxygen-containing gases.
2. A process according to claim 1, characterized ia that the roasting is carried out at temperatures from 500 to 550 C. 5r process according to claim 1 or 2, S characterized in that sulfur and/or pyrite and at least one additional fuel selected from hydrocaroons cotain- ing 1 to 16 caroon atoms, alcohols containing 1 to 6 S caruon atoms and 1 to 2 CH groups, organic ethers con- taining 2 to 8 caroon atoms and 1 oxygen atom, CS 2 and H 2 S are fed as fuels to the fluidized oed.
4. A process according to claims 1 to characterized in that the gold ore has a particle size uelow 1 tum. A process according to claims 1 to 4, characterized in that 60 to 80 of the gold ore have a size oelow 75 micrometers.
6. A process according to claims 1 to characterized in that the 02 content of the gas which is fed to the fluidized bed amounts to 20 to 50 oy volume. T 1 l l I ,,f
7. A process according to claims 1 to 6, characterized iu that a partial stream is branched from the hot exhaust gas which has been dedusted and said partial stream of exhaust gas is admixed to the fluid- izing gas before it is fed to the fluidized oed.
8. A process according to claims 1 to 7, characterized in that the 802 gas which has oeen formed oy the roasting of refractory gold ores and is canied away in the exhaust gas is used for a production of sul- furic acid.
9. A process according to claims 1 to 8, characterized in that the roasting is carried out in a circulating fluidized bed. tic tttt I DATED this 30th day of August 1994. c c METALLGESELLSCHAFI AKTIENGESELLSCHAFT o t t .i WATERMARK PATENT TRADEMARK ATTORNEYS St "THE ATRIUM" 290 BURWOOD ROAD HAWTHORN. VIC. 3122. C ~nI I -14- ABSTRA CT Refractory gold ores are roasted in the presence of added fuels in an oxidizing atmosphere in a fluidized oed at a temperature from 450 to 650 ~C in a fluidized oed, which is supplied with oxygen- containing gases. To achieve a low roasting tempera- ture, sulfur and/or pyrite is used as added as a fuel. C C ILI
AU71583/94A 1993-09-01 1994-08-30 Process of roasting refractory gold ores Expired AU672715B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4329417 1993-09-01
DE4329417A DE4329417C1 (en) 1993-09-01 1993-09-01 Process for roasting refractory gold ores

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AU7158394A AU7158394A (en) 1995-03-16
AU672715B2 true AU672715B2 (en) 1996-10-10

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AU71583/94A Expired AU672715B2 (en) 1993-09-01 1994-08-30 Process of roasting refractory gold ores

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EP (1) EP0641864B1 (en)
AU (1) AU672715B2 (en)
DE (2) DE4329417C1 (en)
ES (1) ES2113050T3 (en)
PE (1) PE11195A1 (en)
ZA (1) ZA946709B (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6482373B1 (en) 1991-04-12 2002-11-19 Newmont Usa Limited Process for treating ore having recoverable metal values including arsenic containing components
DE4314231A1 (en) * 1993-04-30 1994-11-03 Metallgesellschaft Ag Process for roasting refractory gold ores
DE19546538A1 (en) * 1995-12-13 1997-06-19 Metallgesellschaft Ag Process for the thermal treatment of refractory gold ores
US5972302A (en) * 1996-08-27 1999-10-26 Emr Microwave Technology Corporation Method for the microwave induced oxidation of pyritic ores without the production of sulphur dioxide
CA2263497A1 (en) * 1996-08-27 1998-03-05 Paul R. Kruesi Method for microwave induced oxidation of sulphidic ore material in fluidized bed without sulphur dioxide emissions
AUPQ078399A0 (en) * 1999-06-04 1999-06-24 Tox Free Systems Limited Recovery of gold from gold sulphides
BR0212890A (en) * 2001-09-14 2004-10-13 Alexander Beckmann Cobalt and nickel extraction process from ore and ore concentrates
EP1327693A1 (en) * 2002-01-12 2003-07-16 Alexander Beckmann Process for extracting cobalt and nickel from ores and ore concentrates
RU2443790C1 (en) * 2010-07-01 2012-02-27 Открытое акционерное общество "Иркутский научно-исследовательский институт благородных и редких металлов и алмазов" ОАО "Иргиредмет" Method for determining content of precious metals in ores and their derivatives
AP2015008652A0 (en) 2013-02-20 2015-08-31 Outotec Finland Oy Process and plant for producing copper and/or cobalt sulfate

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5123956A (en) * 1991-04-12 1992-06-23 Newmont Mining Corporation Process for treating ore having recoverable gold values and including arsenic-, carbon- and sulfur-containing components by roasting in an oxygen-enriched gaseous atmosphere
AU1076992A (en) * 1991-02-09 1992-08-13 Outokumpu Oyj Process for roasting refractory gold ores

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2117028T3 (en) * 1991-04-12 1998-08-01 Metallgesellschaft Ag PROCEDURE FOR THE TREATMENT OF MINERAL WITH VALUE OF RECOVERABLE METALS INCLUDING ARSENIC-CONTAINING COMPONENTS.

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU1076992A (en) * 1991-02-09 1992-08-13 Outokumpu Oyj Process for roasting refractory gold ores
US5123956A (en) * 1991-04-12 1992-06-23 Newmont Mining Corporation Process for treating ore having recoverable gold values and including arsenic-, carbon- and sulfur-containing components by roasting in an oxygen-enriched gaseous atmosphere

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Publication number Publication date
EP0641864A1 (en) 1995-03-08
EP0641864B1 (en) 1998-03-04
AU7158394A (en) 1995-03-16
ZA946709B (en) 1995-04-21
DE59405354D1 (en) 1998-04-09
DE4329417C1 (en) 1994-08-18
ES2113050T3 (en) 1998-04-16
PE11195A1 (en) 1995-05-06

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