AU654378B2 - Catalyst/heat-transfer medium for syngas generation - Google Patents
Catalyst/heat-transfer medium for syngas generation Download PDFInfo
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- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
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- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/42—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts using moving solid particles
- C01B3/44—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts using moving solid particles using the fluidised bed technique
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- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0233—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
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- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/025—Processes for making hydrogen or synthesis gas containing a partial oxidation step
- C01B2203/0255—Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a non-catalytic partial oxidation step
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- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1047—Group VIII metal catalysts
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- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
- C01B2203/1241—Natural gas or methane
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Description
rV i OPJ DATE 08/01/93 AOJP DATE 25/02/93 APPLN. ID I U21626/92 1 III PCT NUMBER PCT/US92/04753 AU9221626 (51) International Patent Classification 5 (11) International Publication Number: WO 92/21609 C01B 3/44, B01J 8/32 Al (43) International Publication Date: 10 December 1992 (10.12.92) (21) International Application Number: PCT/US92/04753 (74)Agents: SIMON, Jay, S. et al.; Exxoi Research and Engineering Company, P.O. Box 390, Florham Park, NJ (22) International Filing Date: 5 June 1992 (05.06.92) 07932-0390 (US).
Priority data: (81) Designated States: AT (European patent), AU, BE (Euro- 711,762 7 June 1991 (07.06.91) US pean patent), CA, CH (European patent), DE (European patent), DK (European patent), ES (European patent), FR (European patent), GB (European patent), GR (71) Applicant: EXXON RESEARCH AND ENGINEERING (European patent), IT (European patent), LU (European COMPANY [US/US]; 180 Park Avenue, P.O. Box 390, patent), MC (European patent), NL (European patent), Florham Park, NJ 07932-0390 NO, SE (European patent).
(72) Inventors: LAHN, Gerard, Charles 4 Butterworth Drive, Morristown, NJ 07960 KAISER, Frederick, John, Published Jr. 41 Cross Road, Morris Plains, NJ 07950 FIA- With international search report.
TO, Rocco, Anthony 27 Wexford Way, Basking Ridge, NJ 07920 (US).
654378 (54)Title: CATALYST/HEAT-TRANSFER MEDIUM FOR SYNGAS GENERATION (57) Abstract Synthesis gas, hydrogen and carbon monoxide, as produced in a fluid-bed or spouted-bed process by reacting methane or a lower alkane with steam and oxygen in the presence of essentially non-catalytic, heat carrying solids with periodic addition of a steam-reforming catalyst for maintaining a level of activity sufficient within 250 F of the approach to equilibrium.
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1 WO 92/21609 PC/US92/04753 1 CATALYST/HEAT-TRANSFER MEDIUM FOR SYNGAS GENERATION FIELD OF THE INVENTION This invention relates to a fluid-bed or spouted-bed process for preparing synthesis gas, carbon monoxide and hydrogen, from lower alkanes, preferably methane, in the presence of both relatively inert solids acting primarily as heat carriers and small amounts, relative to the heat carrying solids, of a catalytic material.
More particularly this invention relates to a process for reacting a lower alkane, methane, with oxygen in the presence of other gas phase components, preferably steam at elevated temperatures and pressures, and in the presence of both fluidized, relatively inert solids and catalytic solids.
In fluid-bed processes the entire solids inventory of both catalytic and inert solids is in a state of fluidization, while in spouted-bed processes only that portion of the bed through which the gases are injected are in a fluidized state.
BACKGROUND OF THE INVENTION The production of synthesis gas by either partial oxidation or steam-reforming is well known and there are extensive literature references to these processes. The processes may be used separately or they may be combined. Thus, the steam-reforming reaction is highly endothermic and is described as: to CH 4
H
2 0O CO 3H 2 (1) while the partial oxidation reaction is highly exothermic and is described by:
CH
4 0 2 CO H2 x' F_ f WO 92/21609 PCT/US92/04753 S- 2 The combined reaction employing a 2/1 CH4/02 feed ratio is described as: 2CH4 02 2CO 4H2 In addition to these reactions, the mildly exothermic water gas shift reaction also occurs: CO H20 H2 C02 The representation of the combined process shows that the ratio of produced hydrogen to carbon monoxide is 2/1; the approximate stoichiometric hydrogen/carbon monoxide ratio for producing higher hydrocarbons by a hydrocarbon synthesis process, such as the Fischer- Tropsch process over a catalyst with little or no water gas shift activity.
A number of patents illustrate these processes, and U.S.
Patent No. 4,888,131 contains an extensive, but not exhaustive listing thereof.
Fluid bed processes are well known for the advantages they provide in heat and mass transfer characteristics. Such processes allow for substantially isothermal reactor conditions, and are usually effective in eliminating temperature runaways or hot spots; however, with 02 injection while complete elimination of hot spots is impossible although the fluid bed does tend to minimize the intensity thereof. They are not, however, without their disadvantages: catalyst strength or attrition resistance is important for maintaining the integrity of the catalyst and minimizing the formation of fine particles that may be lost from the system, especially those particles not t recoverable by use of cyclones and deposited in down stream equipment causing fouling or reverse reactions as temperature is decreased; erosivity, or the tendency to erode equipment must be contained, since attrition resistance is often an inverse function of erosivity.
L11 i Ii i- N 1 e WO 92/21609 PCT/US92/04753 3 Additionally, the relatively high temperatures, above about 1650°F, found in reforming reactions where oxygen is present can cause agglomeration of the catalyst particles leading to lower catalytic efficiency lower conversion), larger particles that are more difficult to fluidize, greater wear on equipment due to greater momentum and impact forces, and clogging of lines. For example, a common catalytic material, nickel, even when deposited in small amounts on a suitable carrier, less than about 5 wt% nickel on a support, tends to soften at reaction temperatures (due to its reactivity with the support phase with concomitant formation of reactive/lower melting mono- and polymetalic oxide phases), which become sticky, and generally lead to particle agglomeration. Particle agglomeration, in fact, tends to increase as the amount of nickel present in the catalyst bed increases or as the Ni containing phase is subjected to multiple oxidizing and reducing cycles as it is transported through the fluid bed. The behavior of Ni/Al203 in H2 and steam rich environments has been reported, E. Ruckenstein et al, J.
Catalysis 100 1-16 (1986). Thus, maintaining the amount of nickel at rather low levels in the catalyst bed minimizes particle agglomeration. On the other hand sufficient nickel is required for providing economical feed conversions to synthesis gas, within about 200°F approach to equilibrium, thereby minimizing the level of CH 4 exiting the syngas generation zone.
Processes similar to fluid-bed steam-reforming processes for the preparation of synthesis gas are also illustrated by US patent 4,758,375 and European patent publication 0163 385 Bl relating to spouted-bed technology and the use of inert materials in the bed.
An object of this invention, therefore, is taking advantage I of fluid-bed or spouted-bed processes for the production of synthesis gas from lower alkanes, CI-C 4 feeds while substantially eliminating particle growth at elevated temperatures. Another object of this invention is approaching a minimum nickel concentration in the reactor while continuing to provide economic conversion levels.
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L WO 92/21609 PC/US92/04753 -4- SUMMARY OF THE INVENTION These objects and other objects of this invention are met by conducting a fluid-bed or spouted-bed, steam-reforming, partialoxidation process involving a lower alkane feed, methane, at elevated temperatures in the presence of non-catalytic or essentially non-catalytic, heat carrying solids, and periodically injecting sufficient catalytic material to maintain conversion levels of less than or equal to a 250°F approach to equilibrium. The invention thus minimizes the total amount of catalytic material in the fluid-bed reaction zone at any point in time, thereby minimizing any agglomeration or sintering effects due to the presence of catalytic material, and allows for conducting the reaction at higher temperatures approaching the heat limit of the non-catalytic solids. Higher operating temperatures, in turn, provide better conversion of feed to synthesis gas.
DETAILED DESCRIPTION OF THE INVENTION The steam-reforming, partial-oxidation process contemplated herein operates in a reactor wherein at least one part of the solids inventory is in a fluidized state and wherein heat carrying or heat transfer materials are suspended in a flowing fluid at average bed temperatures above about 1650°F, preferably at or above about 1700°F.
Reaction pressures may vary widely, for example, from about atmospheric pressure to about 100 atmospheres. Where the product synthesis gas will be used in hydrocarbon synthesis reactions, the pressure may be chosen so that intermediate recompression of the synthesis gas can be avoided and the synthesis gas will flow directly, after some product separation and fines recovery, to the hydrocarbon synthesis reactor, at pressures of about 10-50 atmospheres, preferably 10-40 atmospheres, more preferably 20-40 atmospheres. By virtue of this invention the high end of the temperature range is no longer limited by catalyst disintegration or catalyst agglomeration and the temperature may range to within about 50°F of the softening point of the heat carrying, essentially non-catalytic materials. (By non- catalytic we mean that the steam-reforming or partial oxidation Li WO 92/21609 PCT/US92/04753 process is either not catalyzed or only poorly catalyzed by the heat carrying materials. Thus, the heat carrying solids are inert or substantially inert for this steam-reforming or partial-oxidation reaction.) More preferably, however, average bed temperatures may range from about 1650"F to 2000 0 F, still more preferably from about 1700°F to about 1800°F at the preferred operating pressure of 20-40 atm. As the preferred pressure decreases to about 10-20 atm, the preferred operating temperature will be decreased accordingly to maintain desired methane conversion.
The feed material to be reformed is any reformable alkane, usually a lower alkane, C 1
-C
4 preferably comprising methane or natural gas which contains a high concentration of methane, e.g., greater than about 70% methane, preferably greater than 80% methane, more preferably, greater than 90% methane based on the total carbon content of the feed. Such feed gases will likely contain up to about ethane, up to about 3% propane and trace amounts of C4-C8.
Condensate and known contaminants, such as hydrogen sulfide, in the gas should be removed, by well known processes. Typical feeds may also contain some CO2 and nitrogen as well as some CO, H2, olefins and oxygenated products from recycle operations, from Fischer- Tropsch processes.
The heat carrying solids may be any fluidizable material that maintains its integrity at reaction conditions. These materials may be Group II metal oxides, rare earth oxides, alpha alumina, modified alpha aluminas, or alpha alumina containing oxides.
The heat carrying materials are generally attrition resistant at reaction conditions and have a mean particle diameter ranging from about 20 to 150 microns, preferably 30-150 microns, more preferably 30-120 microns. Alumina materials, especially fused tabular alumina, described in US Patent Nos. 4,888,131 and 4,952,389 are particularly applicable for heat carrying materials and the description of the alumina materials therein is hereby incorporated herein by reference.
Generally, these materials are at least about 98% alpha alumina with substantially no silica. Silica tends to volatilize to Si(OH)4 at r 1 3 r WO 92/21609 PCT/US92/04753
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-6reaction temperatures, impairing the integrity of the particle.
Silica content is, therefore, less than about 1 wt%, preferably less than about 0.5 wt%. Preferred materials are alpha aluminas, tabular or fused, and rare earth stabilized alpha aluminas, containing about 0.1'to 1.0 wtX rare earth.
Materials useful as heat carrying solids generally have rather low surface areas, less than about 2 m 2 /gm, usually less than about 1 m2/gm.
The heat carrying materials are substantially inert or non-catalytic with respect to the steam-reforming reaction. Consequently, even though not preferred, some of these materials may be comprised of spent or deactivated catalyst. The reaction itself may lead to deactivation of the catalyst, particularly nickel containing catalysts, which may then be used as heat carrying solids. The deactivation rate of an individual catalyst will be a function of its chemical and physical properties as well as the synthesis gas generation operating conditions. As a given catalyst is being used, it will be possible to determine the precise deactivation rate, and from that the rate at which fresh catalyst will need to be added.
The catalyst used herein may be any conventional steamreforming catalyst, or autothermal or combined reforming catalyst.
Such catalysts can be described as being selected from the group consisting of uranium, Group VII metals, and Group VIII noble and non-noble metals. The metals are generally supported on inorganic refractory oxides similar to the heat carrying materials already described. Preferred catalyst metals are the Group VIII metals, particularly nickel. In the case of nickel, any nickel containing material is useful, nickel supported on alpha alumina, nickel aluminate materials, nickel oxide, and preferably a supported nickel 3 containing material. i The catalyst may have a similar particle size distribution as that found in the heart carrying material or it may have a somewhat 1 larger particle size, from 70-250 microns or larger. The larger I I WC 92/21609 PCT/US92/04753 7 particles may be more sintering resistant. Even though more sintering prone, more finely divided catalyst, 70p, may be desired because their fluid dynamic properties make them more accessible to the gas phase reactants.
The amount of catalyst in the bed is that sufficient to bring the activity to within 250'F of equilibrium, preferably to within 100°F of equilibrium, more preferably to within 50*F of equilibrium when the overall reaction is being carried out at relatively high pressures, 20-40 atm where achieving high levels of CH4 conversion would otherwise be difficult.
The steam-reforming reaction is equilibrium limited. That is, at any particular reaction temperature an equilibrium conversion can be calculated based on the partial pressure of the gaseous components of the system and the relative rate constants of the forward and reverse reactions. This calculation is easily established and carried out by one skilled in the art. However, calculating the equilibrium conversion at any particular temperature is not a part of this invention. The only importance it plays is that the activity of the catalyst is such that the conversion of feed, methane, to synthesis gas is such that it is equal or greater to that which would be obtained within 250°F approach to the equilibrium conversion for a particular temperature. Thus the approach to equilibrium is simply another way of measuring effective activity of the catalyst-heat transfer solids mixture.
In order to minimize the ability of a catalyst, nickel containing catalyst, to cause particle agglomeration, the amount of nickel containing particles in the reaction bed should be minimized while maintaining sufficient nickel for providing adequate catalyst activity. Consequently, the nickel loading on a supported particle should be reasonably high, for example, 1 to 20 wtX, bearing in mind that the support usually has a low surface area, with little porosity and can hold relatively low amounts of catalytic metal. The nickel loading in the bed which is constituted of heat carrying, relatively inert particles and supported nickel, catalytic particles should be at WO 92/21609 PCr/US92/04753 -8 least about 0.01 wt% based on total bed solids, preferably at least about 0.02 wt%, more preferably about 0.02 wt% to about 3.0 wt%, and most preferably about 0.2 to 1.5 wtX. This loading is for nickel acting as a catalyst for the steam reforming reaction, active nickel, since there may be some totally or substantially deactivated nickel, spent nickel, in the' reaction zone acting as a heat carrying solid. Since the nickel loading on the catalytic particle may vary widely, as stated above, the amount of nickel containing catalytic solids can be easily calculated based on the total bed weight the weight of nickel in the total bed, and the nickel loading on the nickel containing solids.
The catalyst containing material may be added continuously to the fluid-bed or may be added at regular intervals. Significant increases or decreases in the weight of the fluidized material should be avoided so as not to disturb the fluidizing characteristics of the bed. Thus, the rate and timing of the addition of catalyst should be, generally, balanced by the normal losses from any fluid-bed system, that is, fines or materials of less than about 20 microns inean diameter which cannot be trapped by cyclones for return to the bed, and other materials, such as spent catalyst that is removed from time to time from the fluid-bed.
Regardless of whether active catalytic material is continuously fed to the fluid-bed or spouted-bed or injected at regular or irregular intervals, the rate and timing of catalyst addition is such that conversion of feed, methane, and feed leak or methane leak, the volume of unconverted feed or methane in the product gases, is within 250°F of equilibrium. One skilled in the art can easily picture a plot of activity (ordinate) v. time (abscissa) where the activity line is relatively horizontal (constant addition of fresh or active catalyst) or effects a saw tooth-type curve (periodic addition of fresh or active catalyst where activity decreases with time and then jumps with each injection of catalyst).
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The unconverted feed or methane leaving the fluid-bed as product gas is usually less than about 10%, preferably less than about k ,v WO 92/21609 PCT/US92/04753 9 more preferably less than about 5% based on the total level of the hydrocarbon or methane being fed to the reactor.
The fluidized reaction zone may contain a fluid bed of particles'or a spouted bed of particles. The design and engineering of fluid-bed or spouted-bed reactors for the conversion of methane or lower alkanes to synthesis gas is easily accomplished with relationships and techniques well known in the art, see, 0. Levenspiel and K. Dunii, Fluidization Engineering, Wiley, New York (1969) and references therein and see K. Mathane and N. Epsteain, Spouted Beds, Academic Press, New York, 1974 and references therein. Fluid bed processes are preferred.
The steam-reforming partial-oxidation reaction is carried out in the presence steam and oxygen. The alkane feed to steam molar ratio is at least about 1 preferably about 1 to 3, more preferably to 2.5. The oxygen to alkane feed molar ratio is about 0.2 to Spreferably 0.4 to 0.6. The 02 is added to provide the sensible heat for reactants and to maintain the overall reaction temperature at a desired level. When oxygen is employed, the alkane feed and oxygen should be separately diluted with steam and/or C02 and preheated before injection into the fluidized bed reaction zone. The ratio of steam to CO 2 is chosen so as to achieve the desired H 2 /CO product ratio.
Example A refractory lined three foot diameter fluid-bed reactor was charged with about 14 klb of 55-65 micron average diameter fused alumina and 50 lb. of an 8 wt% Ni catalyst supported on 0.3 wt% La-A1203 support, 40-100 micron average diameter. The bed of heat carrying solids and Ni catalyst contained ca. 0.025-0.03 wt% nickel.
The system was initially brought to temperature via in situ combustion of methane until the desired operating temperature was approached.
Natural gas plus steam and carbon dioxide were introduced at the bottom of the reactor through an 8 inch o.d. center post with four WO 92/21609 PCT/US92/04753 1.04 inch i.d. tubes angled 30 degrees downward from horizontal.
These tubes were symetrically disposed around the outer circumference of the post. This feed was simultaneously introduced through four similtr tubes positioned symmetrically around the vessel wall.
Oxygen together with nitrogen, carbon dioxide, other inert diluent gases or mixtures thereof were introduced through eight nozzles evenly spaced around the reactor wall at a level about 3 feet above the methane feed zone. Each nozzle terminates in three 0.277 inch i.d. tubes; the center tube is aimed at the vertical center line of the reactor at an angle 30 degrees below horizontal. The outer tubes are angled 30 degrees to either side of the center tube and are on a horizontal axis.
The system .as operated for about ten days after which time an additional 325 lb. batch of the Ni reforming catalyst was added to the bed to give an overall Ni loading level of 0.2-0.3 wt%. Solids that were eluded from the bed were recycled so as to maintain a nearly constant inventory during this operating period.
Total feed rates (moles/hr) to the reactor were: 150 methane, 108 steam, 71 oxygen, 48 carbon dioxide and less than 10 of nitrogen. The system was operated at an average bed temperature of 1700°F at a pressure of 360 psia over a 15 day period during which nearly stable activity, little deactivation, was observed and total solids attrition as measured by the formation of particles withless than 38 microns average diameter and agglomeration as measured by the formation of particles with over 90 microns average diameter were minimal.
On-line analysis showed 80-952 overall conversion with the outlet stream containing hydrogen and carbon monoxide with an H2/CO molar ratio of ca. 1.9-2.0, steam, carbon dioxide and nitrogen. This stream was shown to have less than 5% volume of methane present at the end of the 15 day operating period.
WO92/21609 PCT/US92/04753 11 This example demonstrates the utility of a fluid-bed comprised of non-catalytic heat carrying solids with low levels of a nickel containing steam reforming catalyst to produce synthesis gas from methane with high overall efficiency.
In the example, the amount of nickel added to the bed was more than sufficient to maintain the conversion to well within a "100°F approach to equilibrium. Consequently, the rate of deactivation, the activity half life, is rather relatively long for this amount of nickel. However, with increasing time of operation the activity will continue to fall, and another injection of nickel containing solids will be required to maintain a desired conversion and overall approach to equilibrium.
If the amount of nickel added to the system was less than shown in the example, the rate of deactivation would increase faster with time and another nickel addition would become necessary in a shorter time period. Thus, the periodicity of nickel addition is a function of the amount of nickel added to the bed, and the deFc ivation rate with additional nickel being required to mainta t the desired activity and overall approach to equilibrium.
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Claims (9)
1. A steam reforming-partial oxidation process for converting, in a fluidized bed or spouted bed reaction zone, a feed gas comprising methane to a product comprising unconverted methane, hydrogen and carbon monoxide at elevated temperatures, in the presence of oxygen, non-catalytic heat carrying solids and catalytic solids, the catalytic solids deactivating during the reaction, characterised by continuously or periodically adding to the reaction zone sufficient nickel containing steam reforming catalyst such that the unconverted methane in the product of the reaction zone is maintained at no more than a 250°F (138.90C) approach to equilibrium at the operating conditions of the 'reaction zone.
2. The process of claim 1 wherein the reaction zone is a fluidized bed reaction zone.
3. The process of claim 1 or claim 2 wherein the approach to Sequilibrium is no more than 100°F (55.60°C). a a 4. The process of any one of claims 1 to 3 wherein the nickel loading is at least 0.01 wt% based on total bed solids. The process of any one of claims 1 to 4 wherein the heat carrying solids comprise alumina.
6. The process of claim 5 wherein the alumina is stabilized with a rare earth element or its oxide.
7. The process of any one of claims 1 to 6 wherein the reaction temperature is at least 1650°F (898.9°C). A .1 ,ii t r :Y 13
8. The process of any one of claims 1 to 7 wherein the loading of nickel containing catalyst is at least 0.2 wt% based on total bed solids.
9. The process of any one of claims 1 to 8 wherein the reaction pressure is in the range of from 10 to 50 atmospheres (10.13 to 50.67 bar). A process for converting a feed comprising methane to a product comprising hydrogen and carbon monoxide which comprises: a) reacting the feed in a fluidized reaction zone at a temperature above 1650°F (898.90C) in the presence of oxygen, steam, and carbon r,onoxide, and also in the S' presence of a first, essentially non-catalytic heat carrying solid; b) periodically adding to the reaction zone a second solid comprised of a nickel containing steam reforming catalyst and obtaining an active nickel loading in the bed of at least 0.02 wt%. c) maintaining a methane leak in the product equivalent to no more than a 250°F (138.90C) approach to equilibrium. DATED this 2nd day of September, 1994. EXXON RESEARCH AND ENGINEERING COMPANY. WATERMARK PATENT TRADEMARK ATTORNEYS S290 BURWOOD ROAD HAWTHORN VICTORIA 3122 AUSTRALIA -^twtI-...1 I AccriStInter ASSIdiCA toitr C p II. INTERNATIONAL SEARCH REPORT Internationial Application No PCT/US 92/04753 N OF SUBJECT MATTER (if several classification symbols apply, indicate alt)6 aticoal Patent Classification (1PC) or to both National Classification and [PC 01B3/44; BO1J8/32 U. FIELDS SEARCHED Minimum Documentation Seached 7 Classification System Classification Symbols Int.Cl. 5 C01B ;B0lJ Documentation Searched other than Minimum Documentation to the Extent that Such Documents are Included In the Fields Searched$ Ml. DOCUMENTS CONSIDERED TO BE RELEVANT 9 Category 0 Citation of Document, 11 with indication, where appropriate, of the relevant passages 12 Relmnt to Claim No.1 3 A GB,A,1 333 738 (UNION CARBIDE CORPORATION) 17 1,10 October 1973 see page 1, line 13 page 2, line see claims 1,9 A EP,A,O 335 668 (EXXON RESEARCH AND ENGINEERING 1-5,7-10 COMPANY) 4 October 1989 cited irn the application see column 1, line 56 column 5, line see claims A EP,A,O 164 864 (THE BRITISH PETROLEUM COMPANY 1-5,7-10 PLC) 18 December 1985 cited in the application see page 2, line 14 page 5, line 7 see claims 1-8,11-14 oSpecial categories of cited documents 10 T' later document published after the International filing date or prority date and not in conflict with the applcation but document defining the general state of the art which Is not1 cited to understand the principle or theory undyn g th considered to be of particular rlanfce Invention eingt E' earlier document but published on or after the international IV document of particular rlevance; the claimed Invention filing date cannot be considered novel or cannot be considered to W document which may throw doubts on priority claim(s) or involve an inventive step which Is cited to establish the publication date of another IV document of particular relevance; the claimed Invention citation or other special reason (as specified) cannot be considered to involve an inventive step when the O0 document refening to an oral disclosure, use, exhibition or document is combined with on* or more other such docu- other meanis ments, such combination bing obvious to a pason skilled document published prior to the international filing date but in the art. later than the priority date climed W& document member of the srmie patent family TV. CERTIFICATION Date of the Actual Completion of the International Search Date of Mailing of this International Search Report 11 SEPTEMBER 1992
17. 019 International Searching Authority Signature of Authorized Offcer EUROPEAN PATENT OFFICE VAN DER POEL W. FenP47371SA1210 lucn hM I 4Jinary [S)I -I PCT/US 92/04753 International Application No
111. DOCUMENTS CONSIDERED TO BE RELEVANT (CONTINUED FROM THE SECOND SHEET) Category 0 Citation of Document, with indication, where appropriate, of the relevant passages Relevant to Claim No. EP,A,0 163 385 (THE BRITISH PETROLEUM COMPANY PLC) 4 December 1985 cited in the application see page 2, line 1 page 4, line 19 see claims 1,5,6,9,10 1-3,8-10 11 F- PCT/LW210 (Waii and) jifteary in% Aq ANNEX TO THE INTERNATIONAL SEARCH REPORT ON INTERNATIONAL PATENT APPLICATION NO. US SA 9204753 61036 This annex fists the patent family menmbers relating to dhe patent documents cited in the above-mentioned international searci report. The members are as contained in the European Patent Office EDP file on The European Patent Office is in no way liable for these particulars which are marey given for dhe purpose of information. 11/09/92 4 ii Ii sa For more details about this annex see Official Journal of die European Patent Office, No. 12182
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US71176291A | 1991-06-07 | 1991-06-07 | |
US711762 | 1991-06-07 | ||
PCT/US1992/004753 WO1992021609A1 (en) | 1991-06-07 | 1992-06-05 | Catalyst/heat-transfer medium for syngas generation |
Publications (2)
Publication Number | Publication Date |
---|---|
AU2162692A AU2162692A (en) | 1993-01-08 |
AU654378B2 true AU654378B2 (en) | 1994-11-03 |
Family
ID=24859413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU21626/92A Ceased AU654378B2 (en) | 1991-06-07 | 1992-06-05 | Catalyst/heat-transfer medium for syngas generation |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0590010A1 (en) |
AU (1) | AU654378B2 (en) |
CA (1) | CA2109592C (en) |
NO (2) | NO934430L (en) |
WO (1) | WO1992021609A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116786124A (en) * | 2023-05-09 | 2023-09-22 | 沈阳化工大学 | A preparation method for a fluidized bed low Ni content and high activity methane dry reforming catalyst |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1333738A (en) * | 1969-11-21 | 1973-10-17 | Union Carbide Corp | Fluid bed polymerisation catalyst injection apparatus and process |
EP0164864A1 (en) * | 1984-05-02 | 1985-12-18 | The British Petroleum Company p.l.c. | Process for producing synthesis gas by partial combustion of hydrocarbons |
EP0335668A2 (en) * | 1988-03-28 | 1989-10-04 | Exxon Research And Engineering Company | Method and catalyst for synthesis gas preparation |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8408804D0 (en) * | 1984-04-05 | 1984-05-16 | British Petroleum Co Plc | Conversion process |
-
1992
- 1992-06-05 CA CA002109592A patent/CA2109592C/en not_active Expired - Fee Related
- 1992-06-05 AU AU21626/92A patent/AU654378B2/en not_active Ceased
- 1992-06-05 WO PCT/US1992/004753 patent/WO1992021609A1/en not_active Application Discontinuation
- 1992-06-05 EP EP92913108A patent/EP0590010A1/en not_active Withdrawn
-
1993
- 1993-12-06 NO NO934430A patent/NO934430L/en not_active Application Discontinuation
- 1993-12-06 NO NO934430D patent/NO934430D0/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1333738A (en) * | 1969-11-21 | 1973-10-17 | Union Carbide Corp | Fluid bed polymerisation catalyst injection apparatus and process |
EP0164864A1 (en) * | 1984-05-02 | 1985-12-18 | The British Petroleum Company p.l.c. | Process for producing synthesis gas by partial combustion of hydrocarbons |
EP0335668A2 (en) * | 1988-03-28 | 1989-10-04 | Exxon Research And Engineering Company | Method and catalyst for synthesis gas preparation |
Also Published As
Publication number | Publication date |
---|---|
CA2109592A1 (en) | 1992-12-10 |
WO1992021609A1 (en) | 1992-12-10 |
EP0590010A1 (en) | 1994-04-06 |
NO934430L (en) | 1994-02-04 |
AU2162692A (en) | 1993-01-08 |
CA2109592C (en) | 2000-11-14 |
NO934430D0 (en) | 1993-12-06 |
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