AU4087200A - Detection of contaminants in food - Google Patents

Description

S&F Ref: 457366D1

AUSTRALIA

PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT

ORIGINAL

Name and Address of Applicant: Actual Inventor(s): Address for Service: Invention Title: California South Pacific Investors Suite 645 3452 East Foothill Boulevard Pasadena California 91107 United States of America James G Woodaman Spruson Ferguson St Martins Tower 31 Market Street Sydney NSW 2000 Detection of Contaminants in Food a.

a.

a The following statement is a full description of this invention, including the best method of performing it known to me/us:a a a 5845c [I:\DayLib\LibT]31378.doc:vsg

DESCRIPTION

Detection Of Contaminants In Food Field of the Invention The present invention relates to detection of the presence of toxic contaminants in food.

Background of the Invention Over the past several years there has been increasing concern over the safety of our food supply. Contamination of food can come from a variety of sources and the type of contamination possible is often dependent on the food involved.

Most animal derived food products, such as raw meat, are exposed to the possibility of contamination before, during or after processing. Such contamination comes from, for example, contact with faecal matter at the ~slaughter house, from handlers of the food products at any

S.

15 stage of the processing of the food products or from .toxins, both naturally occurring and man-made, present in the environment where the food was grown or processed. In most cases, contamination is minor and, if the food is .prepared properly, is not a serious threat to the •20 consumer. However, while the contamination of food is generally low, i.e. few bacteria per gram of the food, if i the food is not stored under satisfactory conditions or stored for long periods of time, contaminants, such as bacteria, grow to become a serious threat to the eventual consumer of the products. Even if the food products reach the market in an acceptable condition, subsequent treatment by the consumer may lead to the development of serious contamination of the food.

A number of incidents and factors have lead to the growing concern over the food supply. These include: raw chicken and egg products have been found to be contaminated with Salmonella and inadequate

C

2 cooking of such products has led to serious illness or death of persons who have consumed the contaminated products; inadequately pasteurized milk products have been found to be contaminated with Listeria which has lead to serious illness or death of consumers of the products; a highly toxic strain of E. coli has lead to the death of several people who consumed prepared beef products which had been inadequately cooked; a number of toxins are known, such as ciguatoxins, which contaminate fish. These toxins are not inactivated or destroyed by cooking and so their presence in fish is a threat to any consumer of the product; shell fish, such as oysters, concentrate any contaminants present in the water in which they grow and, since they are frequently eaten raw, pose a ~threat to the health of consumers; and 20 fish is increasingly eaten rdw which adds to the possibility of increased outbreak of illness from water borne contaminants.

The only means the consumer has of determining if the food they purchase is contaminated is by visual inspection 25 and by smell. These are usually inadequate to detect contamination.

There is a need for a reliable way to detect if a food product purchased by a consumer is fit for Sconsumption. Any solution to this problem should be relatively inexpensive and able to detect a number of agents capable of causing illness. It should also be simple to "read" so that a consumer, who does not have access to sophisticated testing equipment or specialized knowledge, can readily determine if the products they have purchased are free from contamination.

Summary of the Invention The present invention relates to a food contamination detector. The food contamination detector comprises an indicator bound to a substrate. The indicator is in communication with juices from food which are to be tested for the presence of a toxin.

A means for changing the color of the indicator when the toxin is present in the juices from the food is provided to indicate that the food is contaminated. In one embodiment of the invention the means for changing the color comprises a labeled antibody which dissociates from the substrate in the presence of a toxin. In another embodiment the means for changing color comprises a labeled antibody which binds to the substrate in the presence of a toxin. In another embodiment the change in color results in a change in a bar code.

Brief Description of the Drawings ~These and other features and advantages of the S.present invention will be better understood by reference .20 to the following detailed description when considered in conjunction with the accompanying drawings in which: FIG. 1 is a top view of a packaged food product; *FIC. 2 is a bottom view of the packaged food product with a bar code detector system; FIG. 3 is a side sectional view of the packaged food product showing the bar code detector system in the package; FIG. 4 is one embodiment of the bar code detector system of the present invention, prior to attachment to a food package; FIG. 5 is a schematic diagram of a bar code reader for use in the present invention; FIG. 6 is a side sectional view of another embodiment of the bar code detector system in a package tray without food; FIG. 6A is an enlarged view of part of FIG. 6; 4 FIG. 7 is a perspective view of the bottom of the liner of FIG. 6 with one component of the bar code attached; FIG. 8 is a front view of the component shown in FIG.

7; FIG. 9 is a front view of another component of the bar code detector system of FIG. 6; FIG. 10A is a front view of the components of FIGs.

8 and 9 as they appear from the outside of the food package in the absence of contamination; FIG. 10B is a front view of the components of FIGs.

8 and 9 as they appear from the outside of the food package in the presence of contamination; FIG. 11 is a side sectional view of another embodiment of a bar code detector system in a package tray without food; FIG. 12 is a perspective view of a liner for use in a variation of the bar code detector system of FIG. 11; FIG. 13 is a perspective view of a carcass indicator 20 strip incorporating principle of the invention prior to reaction with toxins; and •coo FIG. 14 is a perspective view of the carcass indicator strip of FIG. 13 after reaction with toxins.

FIG. 15 shows a two bar code detector system which •go 25 has not detected food contamination.

FIG. 16 shows a two bar code detector system which has detected food contamination.

:Detailed Description of the Specific Embodiments The present invention uses an indicator which may be in the form of words, symbols,- a bar code, or part of a bar code that identifies the product at point of purchase, sale, or distribution as a detector system for toxins and other contaminants that may be present in food products.

As used herein toxin means chemicals or pathogenic organisms which may be transferred from food to the consumers of the food, or other agents which may be toxic or result in illness in the consumer of the contaminated food products.

The invention is described in the context of bar codes because this is currently the prevalent way to identify food products, including information about product type, quantity, price, unit price, and origin in a machine readable manner. The invention is applicable, however, to other product identifying systems, machine readable and/or readable to a human. When the term "visible" is used herein, it means visible or readable by a bar code reader or other scanning apparatus.

The same reference numbers are used throughout the drawings to identify similar parts or elements.

Food products are often "mass produced" and sold-at retail outlets, in prepackaged containers such as that illustrated in FIGs. 1-3. Typically, such packages include a styrofoam tray 10 which contains the food product 12; the tray and food are sealed in a transparent ~plastic wrap material 14 and a liner 15 lies between food S. 20 product 12 and the inside bottom of tray 10. A bar code 16 is used on the products for scanning at the check-out .register (FIG. to reduce errors in totaling purchases and for stock control. The bar code comprises a series or pattern of bars which represent a number, identifying the 25 product. In the practice of the present invention the product identifying system, the bar code, also serves the purpose of detecting toxins in the food products.

In the embodiment of FIGs. 1-3, a bar code 16 is printed on a transparent membrane or substrate 20. One side of substrate 20 has a self-adhesive surface for attachment to the interior of tray 10 and the other side of substrate 20 has printed on it bar code 16. The bottom of styrofoam tray 10 has a rectangular hole 18. Hole 18 is covered by a window 21 formed by a transparent sheet of material such as MYLAR® (a trademark of DuPont) using a suitable adhesive to seal the MYLAR to the styrofoam 6 material around the edge of hole 18. Hole 18 and window 21 also serve as a collector 19 for liquids and juices from food product 12 so the latter can come into contact with bar code 16. Substrate 20 can be prepared with a peelable, disposable backing or protective release layer 22 (FIG. which covers bar code 16 prior to its application to a package. At the site of packaging of food product 12, release layer 22 is peeled off and the adhesive side of substrate 20 is placed on the inside surface of window 21 so that bar code 16 faces the interior of the package and is exposed to the juices of food product 12. In conventional food packaging the entire liner is generally absorbent. In the practice of the invention, only a small portion 15 of the liner slightly larger than substrate 20 is absorbent; the remainder of the liner is preferably impervious to food juices so that most of the food juices are channeled to substrate 20 The absorbent portion 15a of liner 15 is positioned in tray 10 in alignment with substrate 20 to 20 maximize exposure of substrate 20 to the food juices.

Instead of making a portion of liner 15 absorbent, a hole could be punched out of liner 15 and substrate 20 could be attached by adhesive to liner 15 around the edges of the hole. As an alternative to the described embodiment, 25 substrate 20 could also serve as the window, in which case it would be attached to, cover, and seal hole 18 in tray o. *aa. The bar code is formed by labeled antibodies bound to aantigens. The labeled antibodies function as an "ink" and 30 are "printed" in a bar code pattern on the transparent substrate 20 First, the antigens are bound to the entire surface of substrate 20 or the portion of its surface on which the bar code is to be placed. Then, the bar code is applied to the antigen coated surface of substrate 20 by a bar code printer, using the labeled antibody as the ink.

Preferably, bar code 16 serves the normal product identifying function of a bar code, it represents 7 price, price per unit, type of product, origin, and quantity or weight information. As illustrated in FIG. food packages carrying the bar code detector system 16 are passed under a bar code scanner or reader 24 mounted on a counter 25 at the point of sale to read the product information in the usual way. A store computer 26 processes this information to totalize the amount of purchase and to manage inventory. The bar code for use in the invention is prepared by irreversibly binding an antigenic determinant of toxins or contaminants of interest to the transparent substrate. The antigenic determinant-may be a small portion of the toxin, which is specific for that toxin, it may be the toxin itself, an analog of the toxin or other compound which is capable of "mimicking" the toxin, or pathogenic microorganisms, all of which are referred to herein as "toxins." Substrates suitable for binding the toxin are well known in the art.

If substrate 20 serves as window 21 it must be impervious to the food juices. Suitable substrates include 20 substrates such as those made from activated hydrophobic ~polyvinylidene, polyvinylidene difluoride, mixed esters of cellulose nitrate and cellulose acetate, hydrophobic eeoc polyvinylidene difluoride, hydrophilic polyvinylidene .0 ~difluoride, laminated and unlaminated polytetrafluro- 25 ethylene, microfiber glass, cellulose and polypropylene o Once toxins are bound to the substrate other binding sites, which remain on the substrate, are blocked by contacting them with an "inert" binding agent such as bovine serum albumin or other suitable blocking agent.

Once the toxin is bound to the substrate a labeled antibody, which exhibits a specificity for the toxin, also referred to herein as anti-toxin, is bound to the toxin.

Antibodies suitable for use in the present invention include monoclonal and polyclonal antibodies. The preparation of such antibodies, specific for a desired toxin, are well known in the art. In some cases it may be necessary to conjugate the toxin to a protein to "mask" 8 the toxicity of the antigen. Otherwise injection of the toxic antigen may result in the death of the animal in which the antibodies are to be prepared. Methods of conjugating compounds are well known in the art and one such method is described by Hokama et al., Mycotoxins and Phycotoxins 188, A Collection of Invited Papers at the Seventh International IUPAC Symposium of Mycotoxins and Phycotoxins, Tokyo, Japan 1988, pp. 303-310 (Elsevier Science Publishers, Amsterdam), which is incorporated herein by reference.

In one embodiment of the present invention the antibody is labeled with a colored latex bead. The preparation of antibodies labeled with colored latex beads is well known in the art. Such labeled antibodies may be prepared by diluting latex beads in a solution such as phosphate-buffered saline (8.1 mM Na 2 HPO,, 1.5 mM KH2PO 4 137 mM NaCI, 1.6 mM KC1) and mixing the solution gently to suspend and distribute the latex beads in the solution.

0Preferably, about a 10% (wt/v) suspension of latex beads 20 is diluted about 1:100, to give a suspension of about 0.1% (wt/v) latex beads. An antibody solution is added to the latex bead suspension. Preferably, about 0.3 to about 0.6 mg of antibodies are added for each mg of latex beads, Showever, this ratio will vary depending on the specificity 25 and sensitivity of the antibody preparation and the type of support being used. The amount of antibody to be used for the preparation of labeled antibodies is derived experimentally, using different dilutions of the antibody preparation. After addition of the antibody, the solution 3.0 is gently mixed and incubated at about 4 0 C for about 16 to about 20 hours. At the completion of the incubation, the labeled antibodies are washed with phosphate-buffered saline, and the sensitivity and specificity of the labeled antibody preparation are tested.

The sensitivity and specificity of the labeled antibodies are tested by coating a substrate with a preselected amount of toxin. When contacted with the labeled antibody, the labeled antibody binds to the toxin, resulting in the development of the desired color on the substrate. The color which develops will not be washed off by rinsing in a solution such as phosphate-buffered saline. Binding of the antibody to the toxin results in the development of color for the bar code pattern forming a bar code detector system named by the owner of this invention the SIRA BART' TM system. In effect, the labeled antibodies act as a type of "ink" so the bar code pattern can be visualized.

In use with raw meat products, the bar code detector system is exposed to juices from the meat. The juices collect in the collector and come in contact with the bar code detector system. If a toxin is present in the juices, the antibodies will release from the bar code pattern and bind to the toxins present in the juices, thus altering or destroying the bar code pattern. Such antibody type assays are in and of themselves well known in the art and are referred to as competitive assays. A consumer can detect the presence of the toxin in the food '".product by a visual inspection of the bar code. If the :..consumer does not notice the alteration of the bar code, it is detected by bar code reader 24 at the checkout counter (FIG. 5) because store computer is configured to "25 emit an alarm to warn that a altered bar code has been detected. The contaminated products can then be replaced with non-contaminated products.

A labeled antibody is one means of indicating the presence of a toxin or other contaminant in the juices of a food product. Those skilled in the art will be aware of other indicators such as chemical indicators, which are useful in the practice of the present invention. Instead of destroying the bar code, the bar code could be altered in some other way, by change of color, depending on the nature of the indicating system. In general, the alteration of the bar code is detectable by the bar code reader so contamination of products can be automatically determined by the electronics. Thus, the invention presents a format or vehicle to utilize existing toxin or contaminant indicating systems more effectively. The owner of this invention has named this format FOOD SENTINAL", a contaminant interdiction system.

The bar code reader can also be used to indicate whether packaged products are in satisfactory condition at the time they left the supplier. If contaminated products are detected in the processing stream, the supplier can find out the source of contamination and implement remedial steps to ensure that the source of contamination is eliminated.

The same toxin could be used for all the bars of the bar code or one or more toxins could be used for different bars. In this way a number of contaminants or toxins, that are commonly associated with a particular food, can be detected by a single bar code. The bar code would not only indicate that the food was contaminated but would also indicate the type of contamination.

20 In another embodiment of the present invention shown in FIGs. 6-10, the contamination indicator is incorporated ~in a bar code having two components--one component inside the package and another component outside the package. A substrate 28 is attached to the bottom of a liner having an absorbent portion 30a aligned with substrate 28.

Portion 30a of liner 30 is an absorbent material that draws juices and other fluids away from the meat to the surface of substrate 28. Substrate 28 is preferably pervious to the. juices of the food product, but it does not need to be transparent. The position of substrate 28 on liner 30 is precisely set. As illustrated in FIGs. 7 and 8, one component of the bar code comprises visible indicator elements 27 and 29 printed on the exposed surface of substrate 28. Indicator elements 27 and 29 may include a bar, a symbol, letters, or a combination thereof. In the illustrated embodiment indicator element 27 comprises a bar, given the trademark SIRA BART

TM

by the owner of this invention, and indicator element 29 comprises the word "NOT". Indicator elements 27 and 29 are printed on substrate 28 using labeled antibodies as "ink", as described above.

In this embodiment, the bottom of styrofoam tray has a window 21 formed by a transparent sheet of material such as MYLAR® (a trademark of DuPont) using a suitable adhesive to seal the MYLAR to the styrofoam material. The liner and tray are designed so the liner can be precisely positioned in the bottom of the tray. For example, liner could be dimensioned so that when it is placed in tray it fills the bottom of the tray with substrate 28 in register with window 21. In this way, the close fit between liner 30 and tray 10 serves to insure that indicator elements 27 are precisely positioned with respect to the second component of the bar code, which is placed on the exterior of the bottom of tray 10 and wrap material 14. Alternatively, ridges (not shown) could be molded into the inside bottom surface of tray 10 to 20 position liner 30 precisely and hold it in place.

As illustrated in FIG 9, the second component of the bar code detector system comprises a word 35 and a plurality of bars 31 printed on an opaque substrate 32 with ordinary ink and cut out sections 33 and 34 die cut 25 from substrate 32. Section 33 is smaller than bar indicator element 27. Section 34 is larger than word :**indicator element 29. Bars 31 perform the normal product ~identifying function of a bar code, they represent price, unit price, type of product, origin, and weight or quantity. Substrate 32 has the same dimensions as window 21 and is placed on the outside of wrap material 14 so substrate 32 coincides with window 21. As a result, the position of substrate 32 is precisely set relative to substrate 28 so that indicator elements 27 and 29 are aligned with cut outs 33 and 34, respectively, and are normally visible from outside the package. Indicator element 27 completely fills cut out section 33 and indicator element 29 fits totally within cut out section 34. In the illustrated embodiment, word 35 is

"CONTAMINATED"

When substrates 28 and 32 are aligned, the first and second components fit together to form the bar code. As illustrated in FIG. 10A, the words "NOT CONTAMINATED" are visible from the exterior of the package and indicator element 27 and bars 31 can be read by a bar code reader when no contaminants are present in the food juices inside the package. When contaminants are present, the labeled antibodies from which indicator elements 27 and 29 are formed react with the toxin and are removed from the substrate 28. As illustrated in FIG. 10B, this leaves only word 35 and bars 31 visible. In the absence of element 27, the bar code reader senses that the bar code is "defective" and in the absence of element 29 humans can visually observe that the contents of the package is

"CONTAMINATED".

Since it is desirable to detect different toxins in 20 different food products, indicator element 27 could be g• placed in different locations on substrate 28 depending Oleo upon the toxin to be detected and cut out 33 could also be placed in different locations on substrate 32 depending upon the toxin to be detected so it is aligned with the o -25 locations on substrate 28.

The described two component bar code detector system ~can be used to great advantage with the conventional bar code applicator machines used to mark food products in :super-markets Such machines have a conveyor on which wrapped food packages are transported past a weighing station and a bar code label application station into a temporary storage bin. At the label application station a label carrier roll is feed past a printer where the product information is printed on the bar code labels (substrate 32) and under a blade where the bar code labels are released from the carrier and picked up by one or more robot arms for delivery to the packages. A worker punches a product identification code into a key pad. A controller calculates from the product identification code and from the weight the product information to be printed on the label such as price, weight, unit price, and historical data, origin, and controls the printer to print the bar code pattern and alphanumeric characters on the labels. The controller coordinates, times, the operation so the labels are applied to the proper packages.

A preferred method will now be described for using the two component bar code with a modification of the conventional bar code applicator machines used to mark food products such as meat, poultry, or fish, in supermarkets. In a central processing plant, indicator elements 27 and 29 are printed on substrates 28 with a labeled antibody or other contaminant detector as ink; then substrates 28 are mounted on liners 30 in a precise relative position and packed in shipping cartons.. Liners are so prepared in separate cartons for each of a number 20 of different toxins or contaminants and tray sizes. The cartons are shipped to the supermarkets or packaging facility where the food products are packaged in trays, wrapped, and bar code labeled with the bar code applicator machine. The packaging operation takes place in the eo 25 following order-- 1. For each different toxin or contaminant, one of rilthe corresponding liners is placed in a tray sized for the particular liner.

The food product is placed in the tray.

3. The food product and tray are covered with the wrap material.

4. The package is placed in a bar code applicator machine and the product identification code is entered through the keyboard.

The package is weighed in the machine and transported by the conveyor to the label application station.

14 6. The bar code applicator machine is modified to incorporate a label cutting die or die set in the path of the carrier between the roll and the printer. The die is adjustable in position and its position is set by the controller depending upon the particular product identification code. Each time a bar code label passes the die, the die is actuated by the controller to form the die cut sections (33 and 34 in FIG. 9) 7. The printer is operated by the controller to print words 30 and bars 31 on the bar code labels with ordinary ink.

8. The bar code labels are applied by the machine to a precise location on the outside of the packages in alignment with:substrates 28 (FIG. 6) In summary, the first component of the bar code, which requires tight manufacturing controls, is produced at a central processing plant. At the supermarket, workers without any special skill can reliably incorporate S. the first component into food product packages and add the 20 second component of the bar code in the usual way, i.e.

with a bar code applicator machine, or manually. The only special training for the workers at the supermarket is the proper selection and placement of the liner (30 in FIG.

If a worker makes a mistake in selection or placement 25 of a liner, bar 27 is not aligned with cutout 34 and the bar code reader senses the mistake. This provides a check to ensure that the correct toxin detecting bar has been ~used with the correct food product.

Substrate 32 is preferably opaque and white, or at least light in color to create a strong contrast with the bar codes, which are preferably printed in a dark color.

For this reason cutouts 33 and 34 are required so substrate 32 does not hide visual elements 27 and 29 of substrate 28. If sufficient contrast is otherwise available, substrate 32 can be transparent and the cutouts can be eliminated.

Instead of placing indicator element 27 and cutout 33 in different locations depending upon the contaminant to be detected, the location could remain fixed regardless of the type of contaminant and a visible symbol could be printed on substrate 32 near indicator element 27. For example, the letter could be used for Salmonella, "E" could be used for E. coli, and could be used for Listeria. This avoids having to incorporate an adjustable label cutting die in the bar code applicator machine.

In the embodiment of FIG. 11, the contamination indicator is also incorporated in a bar code detector system having two components--one component inside the package and another component outside the package. One component comprises a transparent bag 37 constructed from a bottom panel 36 and a top panel 38. Bag 37 is placed over hole 18 and the bottom panel 36 is secured to tray by adhesive to seal hole 18 and form a window. Bottom panel 36 is fabricated from a substrate that is impervious to the food juices. A first antibody against the toxin of .o o 20 interest is bound to an area of the interior surface of bottom panel 36 identical in size and shape to or larger than hole 18. Top panel 38 is fabricated from a ~semipermeable membrane. The top and bottom panels are sealed together at their edges by use of an adhesive or 25 other suitable method such as heat, to form a sealed bag, oe bag 37. Prior to sealing the bag a solution ~including a labeled second antibody against the toxin of interest is introduced into the bag. Although the first ill! and second antibodies could be the same, they are preferably different. Thus, the second antibody preferably recognizes different antigenic determinants on the toxin than the first antibody. The second antibody is labeled with an indicator such as a colored latex bead so that the resultant labeled antibody is of a large size.

The labeled antibody, present in the solution, is at a dilute concentration so that light will readily pass through the solution and so that little or no color is discernable.

The semipermeable membrane has a pore size which is large enough to allow the toxin of interest to enter the bag, but which is small enough to prevent the labeled antibody from leaving the bag. Such membranes are well known in the art and are commercially available in a variety of pore sizes. The pore size of the semipermeable panel is selected so that the toxin of interest will pass through the semipermeable panel to the interior of the bag.

When a toxin is present in the juices of a meat product packed in the tray, the toxin passes into the bag through semipermeable panel 38 and binds to antibodies bound to panel 36. The toxin also binds to the labeled second antibody present in the solution in the bag. As a result, panel 36 becomes colored by the sandwich assay of the first antibody, the toxin, and the labeled second antibody, thereby indicating the presence of a toxin in the juices.

The second component comprises bar code 16 printed on oo" substrate 20, which is a transparent material such as ~MYLAR®. Substrate 20 is placed over hole 18 on the exterior of the met tray, and preferably outside wrap material 14. When a toxin is not present in the juices ~panel 36 remains clear and the bar code can be easily read against the clear background. When a toxin is present in the juices, the toxin binds to panel 36 and to the labeled antibody such that the substrate background becomes 30 densely colored. In a preferred embodiment the color of the beads used is black and the uncolored background is white or clear. The dense color of the first component prevents the bar code of the second component from being distinguished from the background by the bar code reader.

This effectively obliterates or changes the bar code and indicates that the food contained in the package is contaminated.

A variation of the two component bar code detector system of FIG. 11 is partially illustrated in FIG. 12.

Panel 36 is secured to the underside of liner 30 using an adhesive or other suitable means of attachment. The portion 30 (not shown) of liner 30 covered by panel 36 is an absorbent material that draws juices and other fluids away from the meat to the surface of semipermeable panel 38 and serves to align bag 37 with hole 18, in the manner described in connection with FIG. 6. The remainder of liner 30 is impervious to food juices. The juices pass through the semipermeable panel 38 and into the interior of bag 37. On the interior of surface of panel 36 antibodies are attached as described above. The antibodies are attached to a rectangular area 39 on the inside surface of panel 36 such that when the liner is placed in the food tray rectangular area 39 aligns with hole 18. Substrate 20 is attached to the outer surface of tray 10 after tray 10 has been covered with wrap material 14. A bar code is printed on substrate 20 by the bar code applicator machine. The presence of toxins are then detected as described above.

0 In another embodiment of the invention shown in FIGs.

13 and 14, a symbol such as a colored dot 42 is printed on a square porous substrate 43. Substrate 43 is designed to 25 be attached to the surface of a beef carcass or other bulk o food product to determine if the carcass is contaminated.

The "ink" used to print the dot is labeled antibodies attached to toxin as described above. An opaque holder strip 44 covers and secures substrate 43 in place.

Substrate 43 and hold strip 44 comprise flexible material, which fits the contour of the carcass and keeps substrate 0 43 in contact with the surface of the carcass. A circular hole 47 is cut in the holder strip in alignment with substrate 43, so that when the substrate and holder strip are attached to the carcass, colored dot 42 is visible.

If toxins are present in the meat of the carcass, the antibody becomes unbound from the surface of substrate 43 'a 18 and the dot disappears to indicate the presence of toxins in the carcass. Holder strip 44 is attached to the carcass by use of stainless steel staples 46. The holder strip may also be used to display other identifying information, such as a bar code 48 and printed matter Bar code 48 and printed matter 50 could be printed with ordinary ink.

A further embodiment of the bar code detector system is depicted in Figures 15 and 16. Figures 15 and 16 illustrate a two bar code food contamination detector system given the trademark GILBAR TM by the owner of their invention. The GILBAR TM has a product identification bar code 52 and a contamination detecting bar code 54.

Additionally the GILBAR TM has a contamination indicator area 56 which is outlined in Figure 15 by black lines for ease in visualizing the invention; however, in practice, these lines are not present so there is no interference with a bar code scanner or reader's ability to recognize product identification bar code 52.

20 The GILBAR' TM food contamination system alerts consumers and anyone involved at any stage in food distribution using bar code scanners or readers that a food item is contaminated as follows. In Figure 15 the GILBARM has not detected contamination. Product 25 identification bar code 52 will be read by a bar code scanner of reader, whereas contamination detecting bar code 54 will not be read. As shown in Figure 16, when the food item becomes contaminated, the contamination indicator area 56 will change color obliterating a portion of product identification bar code 52 and adding an additional bar to contamination detecting bar code 54.

*Consequently, when the food product is contaminated, product identification bar code 52 cannot be read by a scanner or reader, whereas contamination detecting bar code 56 will be read. Typically, data from bar code scanners is transmitted to a computer or some centralized data collection for accounting, regulatory compliance of 19 other reasons. The ability to detect contaminated food products by bar code scanning creates an electronic record of whether or not a food product was contaminated from the point of sale to the consumer back through the chain of distribution.

This system is particularly advantageous to alert consumers in a grocery store or supermarket environment which typically uses fixed bar code scanners. Fixed bar code scanners which are often mounted in checkout counters generate a plurality of scanning lines in three dimensional space which is often referred to as the "sweet spot." Supermarket or grocery store checkout clerks typically orient the bar code so it faces the scanner and sweep the product over the scanner window. This method allows for rapid identification and pricing of products.

Occasionally, when a bar code is not read the checkout clerk will type in the product identification code to allow identification and pricing of the product with the unreadable bar code. With the GILBAR", when the product 0 20 identification code is readable the contamination detecting bar code is not readable, and vice versa. Thus, when the food item is -contaminated the product *oo* oo identification bar code will not be read, the contamination detecting bar code will be read, the consumer will be warned. This warning could be an alarm or a warning that would appear on the checkout register display such as the words "adulterated", "contaminated", 0. "spoiled", or other such terms.

~The product identification numbers may or may not be 30 present. If they are present, the indicator area 56 of too.

se :the GILBAR TM would obliterate part of the product Stidentification code rendering it incomplete to avoid the accidental checkout of contaminated product. Additionally, the GILBAR TM indicator area 56 could include a number which appears upon contamination to complete a numeric code corresponding to the data coded by contamination detecting bar code 54. With these additional elements, a checkout clerk could not inadvertently price contaminated product when bar code 54 is not recognized or read by the scanner.

The GILBAR TM is based upon the same principles previously described herein. Instead of bars appearing in indicator area 56 the bars could disappear when a toxin is present. In this case one or more bars would disappear from product identification bar code 52 rendering the bar code unreadable while an additional bar or other element would disappear from the contamination bar code area of indicator area 56 rendering the contamination bar code 54 readable. Similarly, one or more digits of the optional pricing code could disappear from the bar code label rendering the code for product identification useless.

Meanwhile, an extra number or a colored background in the indicator area where the contamination numeric code is located could disappear exposing the numeric contamination code.

The GILBAR T can be used inside the package as described herein with reference to FIGS 1-5 with bars appearing or disappearing using antibodies labeled with colored latex beads for the bar code "ink" on a substrate 20. Alternatively, the GILBAR TM can be employed with a portion of the GILBAR TM inside the package and a portion 25 outside the package as described herein with reference to 6*e* ~FIGS 6-10. In the inside/outside arrangement the bar code

S

elements found in the indicator area 56 are located on substrate 28 with the remaining elements of bar codes 52 ~and 54 aligned on the outside of the package with the interior indicator bars. In another embodiment, the indicator area 56 and the contamination detecting bar code 54 are located inside the package while the product identification bar code is located on the outside of the package. This arrangement enhances the ability to track the source of contamination and still allows the processor, distributor and retailer to change the product identification bar code.

The present invention is not to be limited to the specific embodiments shown which are merely illustrative.

Various and numerous other embodiments may be devised by one skilled in the art without departing from the spirit and scope of this invention. For example, with respect to the embodiments of the present invention illustrated in FIGs. 6-12, while the invention is described for use with antibodies against a single toxin, mixtures of antibodies, against a number of different toxins could be used. With the use of different antibodies, multiple, different toxins which could be present in the meat sample can be detected. Also, while the invention is described primarily in relation to obliterating a bar code, the antibody bound to the substrate could also be in the form of a symbol or wording which appears, or disappears depending on the type of antibody-toxin "assay" used.

Such a symbol or wording could be read without the aid of a bar code reader. Also while some embodiments are described in conjunction with a liner, these bar codes too.

20 could also be used in the absence of a. liner. Similarly, gee• embodiments described without a liner could be used in conjunction with a liner: The scope of the invention is defined in the following claims.

eoee 9

Claims (46)

1. A food contamination detector for use with a food container adapted for containing a food product which produces juices characterised by a first coded indicia coded to identify a food product by an optical reader; a second coded indicia coded to identify contaminated food by an optical reader; an indicator printed onto a substrate wherein the indicator is in communication with the juices from the food; and means for changing the colour of the indicator when a toxin is present in the juices from the food; wherein the change of the colour of the indicator causes the first coded indicia to be unreadable 1o by an optical reader and causes the second coded indicia to become readable by an optical reader.

2. A food contamination detector as recited in claim 1 wherein the indicator comprises an antibody attached to the substrate.

3. A food contamination detector as recited in claim 1 or claim 2 wherein the means for changing the colour of the indicator comprises a labelled antibody which binds to the substrate in the presence of the toxin. i

4. A food contamination detector as recited in claim 3 wherein the label comprises a coloured latex bead.

5. A food contamination detector as recited in claim 1 wherein the means for changing the colour of the indicator comprises a label attached to the antibody such that the antibody dissociates from the substrate in the presence of the toxin.

6. A food contamination detector as recited in claim 5 wherein the label comprises a e coloured latex bead.

7. A food contamination detector as recited in any one of claims 1 to 6 wherein in the optical reader comprises a bar code reader.

8. A food contamination detector for use with a food container adapted for containing food which produces juices, characterised by an indicator in communication with the juices from the food; and means for changing the colour of the indicator when a toxin is present in the juices from the food; and in which the indicator comprises: 3o a first antibody attached to a substrate; and a solution in contact with the first antibody attached to the transparent substrate, wherein the solution contains a labelled second antibody and where the second antibody becomes bound to the substrate rendering the substrate opaque in the presence of a toxin in the juices from the food; and a first coded indicia coded to identify a food product aligned with the substrate so that the change in the light reflectivity of the substrate renders the first coded indicia unreadable; [R:\LIBA]03 193speci.doc:DKM 23 a second coded indicia coded to identify contaminated food aligned with the substrate so that the change in the light reflectivity of the substrate renders the second coded indicia readable.

9. A food contamination detector as recited in claim 8 wherein the solution comprising the second antibody is enclosed in a compartment.

A food contamination detector as recited in claim 9 wherein the compartment comprises a semipermeable membrane.

11. A food contamination detector as recited in any one of claims 8 to 10 wherein the first antibody recognises an antigenic determinant on the toxin which is different from the antigenic determinant on the toxin recognised by the second antibody. ,o

12. A food contamination detector as recited in any one of claims 1 to 11 wherein the first coded indicia comprises a bar code; wherein the second coded indicia comprises a bar code.

13. A food contamination detector as recited in any one of claims 1 to 11 wherein the first coded indicia comprises product identification numbers; wherein the second coded indicia comprises product identification numbers. .i

14. A method of preparing a food contamination detector for use with a food container, said method being substantially as hereinbefore described.

A food contamination detector prepared by a method according to claim 14.

16. A food contamination detector for use with a food container adapted for containing a food product which produces juices, said detector being substantially as hereinbefore described with S" reference to the accompanying drawings.

-17. A method of detecting contamination of a food that creates food juices in a food container comprising: rirr placing an indicator comprising antibodies attached to a substrate in contact with the juices in the tray, the indicator being selected in that its appearance changes in the presence of a toxin; and sensing the appearance of the indicator to determine if the food is contaminated; characterised by utilising, with the indicator, a first coded indicia for which the change in appearance of the indicator in the presence of a toxin makes the first coded indicia unreadable by an optical reader; and a second coded indicia for which the change in appearance of the indicator in the presence of a toxin makes the second coded indicia readable by an optical reader.

18. A method of detecting contamination as recited in claim 17 wherein the first coded indicia comprises a bar code; wherein the second coded indicia comprises a bar code.

19. A method of detecting contamination as recited in claim 18 3 wherein the optical reader comprises a bar code reader.

JR:\LIBA]O3 I 93speci.doc:DKM .e o** oe •ooe •e ••go .o A method of detecting contamination as recited in claim 17 wherein the first coded indicia comprises product identification numbers; wherein the second coded indicia comprises product identification numbers.

21. A food container adapted for containing a food product which produces juices, said container being fitted with a food contamination detector according to any one of claims 1 to 13, 15 or 16.

22. A method of preparing a food container adapted for containing a food product which produces juices, said container being fitted with a food contamination detector, said method being substantially as hereinbefore described with reference to the accompanying drawings. o

23. A food container prepared by a method according to claim 22.

24. A food container adapted for containing a food product which produces juices, said container being fitted with a food contamination detector, said food container being substantially as hereinbefore described with reference to the accompanying drawings.

A method of detecting contamination of a food that creates food juices in a food Is container, said method comprising placing said food in a food container according to any one of claims 21, 23 or 24.

26. A method of detecting contamination of a food that creates food juices in a food container, which method is substantially as herein described with reference to the accompanying drawings. 20

27. A food contamination detection system comprising: a food package for containing a food product; a first coded indicia to identify a food product by an optical reader; a second coded indicia to identify contaminated food by an optical reader; a food contamination indicator attached to said package and aligned to the first coded indicia and the second coded indicia, wherein said indicator changes color when food becomes contaminated and alters the appearances of the first coded indicia and the second coded indicia.

28. A food contamination detection system according to claim 27 wherein the indicator comprises an antibody attached to a substrate.

29. A food contamination detection system according to claim 28 wherein the antibody is attached with a label and wherein the indicator's change in color that alters the appearance of the first coded indicia occurs by the antibody dissociating from the substrate in the presence of toxin.

A food contamination detection system according to claim 29 wherein the label comprises a latex bead.

31. A food contamination detection system according to claim 28 wherein the indicator further comprises a second antibody attached with a label and wherein the indicator's change in color [R:\L.IBA103193 Ispeci.doc:DKM that alters the appearance of the second coded indicia occurs by the secondary antibody binding to the substrate in the presence of toxin.

32. A food contamination detection system according to claim 31 wherein the label comprises a latex bead.

33. A food contamination detection system according to any one of claims 27 to 32 wherein the altered appearance of the first coded indicia makes the first coded indicia unreadable by an optical reader, and wherein the altered appearance of the second coded indicia makes the second coded indicia readable by an optical reader.

34. A food contamination detection system according to claim 27 wherein said indicator is a 1o chemical.

A food contamination detection system according to any one of claims 27 to 34 wherein said indicator is in communication with the juices of the food product.

36. A food contamination detection system according to any one of claims 27 to 35 wherein the food package further comprises a tray and a transparent wrapping material.

37. A food contamination detection system according to claim 36 wherein said indicator is located on said tray.

38. A method of detecting contamination of a food: attaching a first coded indicia and a second coded indicia to a food package for containing a food product; attaching a food contamination detector to said package, wherein the detector comprises S an indicator which changes color when food becomes contaminated, whereby said indicator is aligned with the first coded indicia and the second coded indicia and alter the appearance of the first coded indicia and the second coded indicia when the indicator changes color; and i b c(c) detecting whether the first coded indicia and the second coded indicia have been altered by a change in the colour of the indicator.

39. A method according to claim 38 wherein the food contamination detector comprises an antibody attached to a second substrate.

A method according to claim 38 or claim 39 wherein the change in the appearance of the first coded indicia makes the first coded indicia unreadable by an optical reader, and wherein the change in appearance of the second coded indicia makes the second coded indicia readable by an optical reader.

41. A method of detecting contamination in food according to claim 38 wherein said indicator is a chemical.

42. A method of detecting contamination in food according to any one of claims 38 to 41 wherein said indicator is in communication with the juices of the food product. (R \LIBA 103 193speci.doc:DKM 'A 26

43. A method of detecting contamination in food according to any one of claims 38 to 42 wherein the food package further comprises a tray and a transparent wrapping material.

44. A method of detecting contamination in food according to claim 43 wherein said indicator is located on said tray.

A method of detecting contamination in food according to any one of claims 38 to 44 wherein the detection is performed by use of an optical reader.

46. A method of detecting contamination in food according to any one of claims 38 to 44 wherein the detection is performed by visual identification. Dated 15 June 2000 io California South Pacific Investors Patent Attorneys for Applicant/Nominated Person SPRUSON FERGUSON °eo f ft S Jtff fto [R:\I.BA031 93speci.doc:DKM