AU2690095A - Laminates for form-fill-seal packaging - Google Patents
Laminates for form-fill-seal packagingInfo
- Publication number
- AU2690095A AU2690095A AU26900/95A AU2690095A AU2690095A AU 2690095 A AU2690095 A AU 2690095A AU 26900/95 A AU26900/95 A AU 26900/95A AU 2690095 A AU2690095 A AU 2690095A AU 2690095 A AU2690095 A AU 2690095A
- Authority
- AU
- Australia
- Prior art keywords
- layer
- laminate
- copolymer
- ethylene
- package
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004806 packaging method and process Methods 0.000 title description 7
- 239000010410 layer Substances 0.000 claims description 101
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 29
- 239000005977 Ethylene Substances 0.000 claims description 29
- 239000004711 α-olefin Substances 0.000 claims description 29
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 24
- 229920001038 ethylene copolymer Polymers 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 21
- 229920001577 copolymer Polymers 0.000 claims description 20
- 239000012792 core layer Substances 0.000 claims description 16
- 239000004952 Polyamide Substances 0.000 claims description 14
- 229920002647 polyamide Polymers 0.000 claims description 14
- 229920000642 polymer Polymers 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 230000004888 barrier function Effects 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- -1 copolyamide Polymers 0.000 claims description 10
- 235000013305 food Nutrition 0.000 claims description 10
- 229920001778 nylon Polymers 0.000 claims description 7
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920002292 Nylon 6 Polymers 0.000 claims description 6
- 239000013047 polymeric layer Substances 0.000 claims description 6
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 5
- 239000000565 sealant Substances 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- 229920001112 grafted polyolefin Polymers 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 claims description 2
- 229920000299 Nylon 12 Polymers 0.000 claims description 2
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 150000008065 acid anhydrides Chemical class 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000005026 oriented polypropylene Substances 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 2
- 239000000463 material Substances 0.000 description 12
- 238000003475 lamination Methods 0.000 description 6
- 229920000092 linear low density polyethylene Polymers 0.000 description 6
- 239000004707 linear low-density polyethylene Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229920001866 very low density polyethylene Polymers 0.000 description 6
- 239000004708 Very-low-density polyethylene Substances 0.000 description 5
- 239000012790 adhesive layer Substances 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 229920001684 low density polyethylene Polymers 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- HLWRUJAIJJEZDL-UHFFFAOYSA-M sodium;2-[2-[bis(carboxymethyl)amino]ethyl-(carboxymethyl)amino]acetate Chemical compound [Na+].OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC([O-])=O HLWRUJAIJJEZDL-UHFFFAOYSA-M 0.000 description 2
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- URXZXNYJPAJJOQ-UHFFFAOYSA-N Erucic acid Natural products CCCCCCC=CCCCCCCCCCCCC(O)=O URXZXNYJPAJJOQ-UHFFFAOYSA-N 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 229920003300 Plexar® Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920006097 Ultramide® Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 229940038553 attane Drugs 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- DPUOLQHDNGRHBS-KTKRTIGZSA-N erucic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/327—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polyolefins obtained by a metallocene or single-site catalyst
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2329/00—Polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals
- B32B2329/04—Polyvinylalcohol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2377/00—Polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Description
LAMINATES FOR FORM-FILL-SEAL PACKAGING
BACKGROUND OF THE INVENTION
This invention relates generally to thermoplastic laminates for packaging food and other products.
It is common practice to package articles such as food products in thermoplastic films or laminates to protect the product to be packaged from abuse and exterior contamination, and to provide a convenient and durable package for transportation and ultimate sale to the end user.
In the field of packaging food and non-food liquid and/or flowable food and non-food products, a convenient method of packaging such products in thermoplastic film has been developed and is generally known as a form/fill/seal process. In such a process a tube is formed from thermoplastic film and an end seal is made by transversely sealing across the tube with heated seal bars to form a conveniently wide heat seal and, consequently, producing a bag or pouch ready to receive a product. After the heat seal is made, the bag or pouch is filled and then another transverse heat seal is made across the width of the tube in a relatively wide band. After cooling, this seal is transversely severed to separate the filled bag or pouch from the next bag or pouch to be filled. Thus, one wide band seal serves as a first seal for one bag and a second seal for another.
A machine for making pouches in a vertical form/ fill/ seal machine is described in United States Patent No. 4,506,494, incorporated herein by reference in its entirety, which issued on March 26, 1985 to Mamoru Shimoyama et al. In the Shimoyama et al. patent a vertically held tube with a bottom end that has been closed by a transverse heat seal is filled with a liquid, semiliquid, or paste charge or contents and squeeze rollers spaced apart and above the bottom end seal squeeze the filled tube and pinch the walls of the flatted tube together. When a length of tubing of the desired height of the bag has been fed through the squeeze rollers a heat seal is made transversely across the flattened tubing by heat seal bars which clamp and seal the film of the tube therebetween. After the seal bars have been
withdrawn the film moves downwardly to be contacted by cooled clamping and severing bars which clamp the film therebetween and are provided with a cutting knife to sever the sealed film at about the midpoint of the seal so that approximately half of the seal will be on the upper part of a tube and the other half on the lower. When the sealing and severing operation is complete, the squeeze rollers are separated to allow a new charge of product to enter the flattened tube after which the aforementioned described process is repeated thus continuously producing vertically form /fill /sealed pouches which have a bottom end and top end heat seal closure, As an alternative to transverse seals, metal clips can be used to close the tubular film at each end of the tube.
Horizontal and vertical form-fill-seal equipment is commonly used in many packaging applications.
Manufacturers of form-fill-seal equipment include Hayssen, Omori, Triangle, Rovema, Key, Ilapak, and Kartridge Pak. The Onpack VFFS system is supplied by W.R. Grace & Co. -Conn.
SUMMARY OF THE INVENTION The instant invention is directed to a laminate comprising a core layer comprising an oxygen barrier polymer; a heat sealable layer comprising a homogeneous ethylene alpha-olefin copolymer; an outer abuse-resistant polymeric layer; and an intermediate layer disposed between the core layer and each of the heat sealable layer and the outer layer, and comprising a polymeric adhesive. In another aspect of the present invention, a package comprises a food product; a pouch containing the food product, the pouch having a longitudinal seal, and the pouch constructed from a laminate comprising a core layer comprising an oxygen barrier polymer, a heat sealable layer comprising a homogeneous ethylene alpha-olefin copolymer, an outer abuse-resistant polymeric layer, and an intermediate layer disposed between the core layer and each of the heat sealable layer, and the outer layer, and comprising a polymeric adhesive.
DEFINITIONS "Laminate" is used herein to mean a multilayer film, laminate, web, or sheet made by extrusion, coextrusion, extrusion coating, conventional lamination, extrusion lamination, cast or blown, or other suitable processes. "Oxygen barrier" is used herein to refer to polymeric materials having oxygen transmission rates of less than about 150cc/ square meter in 24 hours at 73 degrees F (STP), and preferably less than about 10cc/ square meter, 24 hours, 73 degrees F (STP). Such materials include e.g. ethylene vinyl alcohol copolymer, vinylidene chloride copolymer with comonomer such as vinyl chloride or methyl acrylate, polyamides or copolyamides, and polyesters or copolyesters.
"Polyamide" is used herein to refer to high molecular weight polymers having amide linkages along the molecular chain, and refers more specifically to synthetic polyamide such as various nylons. "Ethylene vinyl alcohol copolymer" is used herein to refer to a vinyl alcohol copolymer having an ethylene comonomer, and prepared by e.g. hydrolysis of vinyl acetate copolymers, or by chemical reactions with polyvinyl alcohol.
"Polyolefin" is used herein broadly to include polyethylene; ethylene copolymers having a comonomer such as vinyl acetate, alkyl acrylate, acrylic acid, and alpha-olefin; polypropylene; propylene copolymers; polybutene; butene copolymers; etc.
As used herein, the phrase "alpha-olefin" refers to olefinic compounds, whether unsubstituted or substituted, in which the first two carbon atoms in the chain have a double bond therebetween.
As used herein, the phrase "ethylene alpha-olefin copolymer" refers to such heterogeneous materials as linear low density polyethylene (LLDPE), and very low and ultra low density polyethylene (VLDPE and ULDPE); and homogeneous polymers such as metallocene catalyzed polymers such as EXACT (TM) materials supplied by Exxon, and TAFMER (TM) materials sup¬ plied by Mitsui Petrochemical Corporation. These materials generally include copolymers of ethylene with one or more comonomers selected from C4 to
C , Q alpha-olefins such as butene- 1 (i.e., 1-butene), hexene- 1 , octene- 1 , etc. in which the molecules of the copolymers comprise long chains with relatively few side chain branches or cross-linked structures. This molecular structure is to be contrasted with conventional low or medium density polyethylenes which are more highly branched than their respective counterparts. LLDPE, as used herein, has a density usually in the range of from about 0.91 grams per cubic centimeter to about 0.94 grams per cubic centimeter. Other ethylene alpha-olefin copolymers, such as the long chain branched homogeneous ethylene alpha-olefin copolymers available from the Dow Chemical Company, known as AFFINITY (TM) resins, are also included as another type of alpha-olefin copolymer useful in the present invention.
In general, the ethylene alpha-olefin copolymer comprises copolymer resulting from the copolymerization of from about 80 to 99 weight percent ethylene and from 1 to 20 weight percent alpha-olefin.
BRIEF DESCRIPTION OF THE DRAWINGS Further details are given below with reference to the drawings, wherein: Figs. 1 through 4 are schematic cross-sections of embodiments of a laminate of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring specifically to the drawings, in Fig. 1 a schematic cross- section of a preferred embodiment of a laminate 18 of the invention is shown. The laminate structure is directed to a multi-layer composite having the generalized structure of (outside) A/B/C/B/E (inside) where A is an outer abuse-resistant layer, B is an intermediate adhesive layer, C is an oxygen barrier layer, and E is a heat sealable layer.
Preferably, outer layer 20 serves as an abuse-resistant layer. Preferably, outer layer 20 comprises a polymer such as ethyene alpha-olefin copolymer, ethylene vinyl acetate copolymer, polyamide, copolyamide, propylene polymer or copolymer, and blends thereof.
Preferably, layer 24 serves as an oxygen barrier layer. Preferably, layer 24 comprises a polymer such as ethylene vinyl alcohol copolymer, vinylidene chloride copolymer, polyamide, polyester, and blends thereof.
Preferably, layer 28 serves as a heat sealable layer. Preferably, layer 28 comprises a homogeneous ethylene copolymer such as metallocene catalyzed ethylene alpha-olefin copolymer, metallocene catalyzed ethylene alpha-olefin copolymer with long-chain branching, metallocene catalyzed ethylene styrene copolymer, or blends thereof.
The homogeneous ethylene copolymer of layer 28 can be blended with a heterogeneous ethylene copolymer, e.g. heterogeneous ethylene alpha-olefin copolymer such as linear low density polyethylene and very low density polyethylene.
The heat sealable layer can in effect comprise two layers: the sealable layer per se as just described, and a bulk sealant layer which is preferably disposed adjacent to the sealable layer, and preferably provides a relatively low-cost material compatible with the homogeneous ethylene copolymer, and which contributes to the overall seal performance of the laminate. These materials are preferably heterogeneous ethylene copolymer, e.g. heterogeneous ethylene alpha-olefin copolymer such as linear low density polyethylene or very low density polyethylene. By practicing this alternative embodiment, the benefits of the heat sealable homogeneous ethylene copolymer are substantially retained, while reducing the cost of the overall laminate by using a relatively thin heat sealable layer combined with a relatively thicker lower cost adjacent bulk layer. Preferably, layers 22 and 26 serve as adhesive layers, to enhance the adhesion between layer 24 and outer layer 20 and heat sealable layer 28 respectively. These adhesive layers can be identical or different from each other, and can comprise a wide range of acid or acid anhydride /grafted polyolefins including those based on ethylene vinyl acetate copolymer, polypropylene, low density polyethylene, and ethylene alpha-olefin based adhesives such as linear low density polyethylene and very low density polyethylene. Commercial examples of such materials are those marketed
under the name Plexar available from Norchem, the CXA series from DuPont, Admer adhesives from Mitsui, and the like.
In Figure 2, the laminate structure 30 is directed to a multi-layer composite having the generalized structure of (outside) A/B/C/D/C/B/E (inside) where A is an abuse-resistant layer, B is an intermediate adhesive layer, C is a polyamide layer, D is an oxygen barrier layer, and E is a heat sealable layer.
Preferably, outer layer 32 comprises the same polymers or blends disclosed for layer 20 of laminate 18. Oxygen barrier layer 38 preferably comprises the same polymers or blends disclosed for layer 24.
On either side of the barrier layer 38 are polyamide layers 36 and 40. These are preferably the same, and preferably comprise nylon 6, nylon 12, nylon 66, nylon 6, 12, nylon 6,66, nylon 1 1 , or blends thereof. Heat sealable layer 44 preferably comprises the same polymers or blends disclosed for layer 28.
Polymeric adhesive layers 34 and 42 preferably comprise the same polymers or blends disclosed for layers 22 and 26.
Figure 3 shows an alternative embodiment 1 18 of the laminate in which layers 120, 122, 124, 126, and 128 of laminate 129 correspond in composition to layers 20, 22, 24, 26, and 28 respectively. A second laminate or film 121 is shown adhered to the five-layer laminate 129 by means of a conventional lamination adhesive 119, such as polyurethane adhesive. Film 121 is preferably a heat-resistant film, and preferably comprises ethylene alpha-olefin copolymer, blends of ethylene alpha- olefin copolymer and ethylene unsaturated ester copolymer, oriented polypropylene, biaxially oriented nylon, polyethylene terephthalate, or blends thereof. Film 121 is shown as a monolayer film, but can be a multilayer film. Adherence to lami¬ nate 129 can be by any suitable means, such as corona treatment, heat sealing, extrusion lamination, etc. in lieu of conventional lamination.
Fig.4 shows still another embodiment 130 in which layers 132, 134, 136, 140, 142, and 144 correspond in composition and structure to layers 32, 34,
36, 38, 40, 42, and 44 of film 30. Laminate 146 corresponds in composition to laminate 121 of laminate 1 18.
The laminate of the present invention offers good hot tack strength, and good seals at high speed, relatively low seal initiation temperature, and substantially no off-flavors or off-odors, when used to package items such as shredded cheese in FFS equipment.
Laminates in accordance with the present invention can be made e.g. by coextruding by means well known in the art.
Although as used in a VFFS application, the laminate is neither oriented nor irradiated, the laminate can be oriented or irradiated as needed.
In order to optionally orient the laminate, it could be longitudinally oriented, calendared, and/or tenterframed.
The laminate of the present invention is particularly suited for packaging of shredded cheese. The invention may be further understood by reference to the following examples.
EXAMPLE 1 A laminate was prepared in accordance with the present invention by extruding the various resins listed below to produce a seven layer laminate. An outer abuse-resistant layer comprised a low density polyethylene (PE
1042 CS 15 from Rexene).
A second layer comprised 65% (all percentages herein by weight) ethylene octene copolymer (Attane 4201 from Dow), 25% anhydride-grafted polyolefin (Tymor 1N04 adhesive concentrate from Morton International), and 10% low density polyethylene (PE 1042 CS 15 from Rexene).
A third layer comprised a nylon 6, i.e. a polycaprolactam (Ultramid KR-4407 F from BASF).
A fourth layer comprised ethylene vinyl alcohol copolymer (Soarnol ET from Morton International). Fifth and sixth layers comprised the same composition as the third and second layers respectively.
The seventh layer, forming the heat sealable layer of the laminate, comprised 77% ethylene octene copolymer (Dowlex 2244 A from Dow), 15%
ethylene/hexene/butene copolymer ( a homogeneous polymer, Exact 3016 from Exxon), and 8% of an antiblock polyethylene masterbatch including 86% linear low density polyethylene, 13% diatomaceous silica, and 1% amide of erucic acid. The relative percent of the laminate formed by each layer, measured by relative thickness, starting with the first layer:
25/7/7/5/8/8/40 These extrudates were joined in the arrangement described where they entered a coextrusion die. The resulting composite exited the die lips and was quenched, then wound into mill logs.
The resulting laminate had an overall thickness of about 3 mils.
EXAMPLE 2 The laminate of Example 1 was bonded at an outer sealant layer to a heat-resistant film by means of conventional lamination methods. The heat-resistant film was a biaxially oriented polyethylene terephthalate film (EG polyester film from STC Films) having a thickness of .48 mils.
Although the present invention has been described in conjunction with preferred embodiments, it is to be understood that modifications and variations may be utilized without departing from the principles and scope of the invention, as those skilled in the art will readily understand. Accordingly, such modifications and variations may be practiced within the scope of the following claims.
For example, layer 20, the outer abuse layer, can also function as a heat sealable layer. This would be useful for example in applications where a fin seal ' is to be made, such as in certain VFFS operations. Layer 20 can therefore comprise any of the materials of layer 28 discussed above.
Layer 20 can in effect comprise two layers: the sealable layer per se as described above, and a bulk sealant layer which is preferably disposed adjacent to the sealable layer, and preferably provides a relatively low-cost material compatible with the homogeneous ethylene copolymer, and which contributes to the overall seal performance of the laminate. These materials are preferably heterogeneous ethylene copolymer, e.g. heterogeneous ethylene alpha-olefin copolymer such as linear low density polyethylene or very low
density polyethylene. By practicing this alternative embodiment, the benefits of the heat sealable homogeneous ethylene copolymer are substantially retained, while reducing the cost of the overall laminate by using a relatively thin heat sealable layer combined with a relatively thicker lower cost adjacent bulk layer.
Claims (24)
1. A laminate comprising: a) a core layer comprising an oxygen barrier polymer; b) a heat sealable layer comprising a homogeneous ethylene copolymer; c) an outer abuse-resistant polymeric layer; and d) an intermediate layer disposed between the core layer and each of the heat sealable layer and the outer layer, and comprising a polymeric adhesive.
2. The laminate of claim 1 further comprising a polyamide layer disposed on each surface respectively of the core layer, between the core layer and each respective intermediate layer.
3. The laminate of claim 1 further comprising a heat resistant polymeric film which is bonded to the outer abuse-resistant polymeric layer of the laminate.
4. The laminate of claim 3 further comprising a polyamide layer disposed on each surface respectively of the core layer, between the core layer and each respective intermediate layer.
5. The laminate of claim 1, wherein the oxygen barrier polymer comprises a member selected from the group consisting of ethylene vinyl alcohol copolymer, vinylidene chloride copolymer, polyamide, polyester, and blends thereof.
6. The laminate of claim 1, wherein the homogeneous ethylene copolymer comprises a member selected from the group consisting of metallocene catalyzed ethylene alpha-olefin copolymer, metallocene catalyzed ethylene alpha-olefin copolymer with long-chain branching, metallocene catalyzed ethylene styrene copolymer, and blends thereof.
7. The laminate of claim 1, wherein the heat sealable layer comprises a blend of a homogeneous ethylene copolymer and a heterogeneous ethylene copolymer.
8. The laminate of claim 1, wherein the heterogeneous ethylene copolymer comprises ethylene alpha-olefin copolymer.
9. The laminate of claim 1, wherein the outer polymeric abuse-resistant layer comprises a member selected from ethylene alpha-olefin copolymer, ethylene vinyl acetate copolymer, polyamide, copolyamide, propylene polymer or copolymer, and blends thereof.
10. The laminate of claim 1 wherein the polymeric adhesive comprises an acid or acid anhydride grafted polyolefin.
11. The laminate of claim 2, wherein the polyamide comprises a member selected from the group consisting of nylon 6, nylon 12, nylon 66, nylon 6, 12, nylon 6,66, nylon 1 1, and blends thereof.
12. The laminate of claim 3, wherein the heat resistant film comprises a member selected from the group consisting of ethylene alpha-olefin copolymer, blends of ethylene alpha- olefin copolymer and ethylene unsaturated ester copolymer, oriented polypropylene, biaxially oriented nylon, polyethylene terephthalate, and blends thereof.
13. A package comprising: a) a food product; b) a pouch containing the food product, the pouch having a longitudinal seal, and the pouch constructed from a laminate comprising i) a core layer comprising an oxygen barrier polymer; ii) a heat sealable layer comprising a homogeneous ethylene alpha-olefin copolymer; iii) an outer abuse-resistant polymeric layer; and iv) an intermediate layer disposed between the core layer and each of the heat sealable layer and the outer layer, and comprising a polymeric adhesive.
14. The package of claim 13, wherein the longitudinal seal comprises a lap seal.
15. The package of claim 13, wherein the longitudinal seal comprises a fin seal.
16. The package of claim 13, wherein the ends of the pouch are closed by transverse seals.
17. The package of claim 13, wherein the ends of the pouch are closed by metal clips.
18. The package of claim 13, wherein the pouch has a generally tubular shape.
19. The package of claim 13, wherein the laminate further comprises a polyamide layer disposed on each surface respectively of the core layer, between the core layer and each respective intermediate layer.
20. The package of claim 13, wherein the laminate further comprises a heat resistant polymeric film which is bonded to the outer abuse-resistant polymeric layer of the laminate.
21. The package of claim 20, wherein the laminate further comprises a polyamide layer disposed on each surface respectively of the core layer, between the core layer and each respective intermediate layer.
22. The package of claim 13, wherein the homogeneous ethylene copolymer is a member selected from the group consisting of metallocene catalyzed ethylene alpha-olefin copolymer, metallocene catalyzed ethylene alpha-olefin copolymer with long-chain branching, and metallocene catalyzed ethylene styrene copolymer.
23. The laminate of claim 1 wherein the outer polymeric abuse-resistant layer comprises a homogeneous ethylene copolymer.
24. The laminate of claim 1 wherein the outer polymeric abuse-resistant layer comprises a first, outermost layer comprising a homogeneous ethylene copolymer, and a second, bulk sealant layer comprising a heterogeneous ethylene copolymer. ' 25. The laminate of claim 1, wherein the heat sealable layer comprises a first, outermost layer comprising a homogeneous ethylene copolymer, and a second, bulk sealant layer comprising a heterogeneous ethylene copolymer.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US25438994A | 1994-06-06 | 1994-06-06 | |
US254389 | 1994-06-06 | ||
US44446995A | 1995-05-19 | 1995-05-19 | |
US444469 | 1995-05-19 | ||
PCT/US1995/006251 WO1995033621A1 (en) | 1994-06-06 | 1995-06-06 | Laminates for form-fill-seal packaging |
Publications (1)
Publication Number | Publication Date |
---|---|
AU2690095A true AU2690095A (en) | 1996-01-04 |
Family
ID=26944024
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU26900/95A Abandoned AU2690095A (en) | 1994-06-06 | 1995-06-06 | Laminates for form-fill-seal packaging |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0764084A1 (en) |
JP (1) | JPH10501191A (en) |
AU (1) | AU2690095A (en) |
BR (1) | BR9507937A (en) |
CA (1) | CA2191092A1 (en) |
WO (1) | WO1995033621A1 (en) |
Families Citing this family (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5792534A (en) * | 1994-10-21 | 1998-08-11 | The Dow Chemical Company | Polyolefin film exhibiting heat resistivity, low hexane extractives and controlled modulus |
IT1282672B1 (en) * | 1996-02-23 | 1998-03-31 | Grace W R & Co | THERMOPLASTIC MATERIAL FILMS WITH GAS BARRIER PROPERTY |
CA2202942A1 (en) * | 1996-04-19 | 1997-10-19 | Janet Rivett | Multilayer films having improved inter-layer adhesion |
DE69739294D1 (en) * | 1996-05-28 | 2009-04-23 | Kureha Corp | Heat-shrinkable multilayer film |
US5843540A (en) * | 1996-11-15 | 1998-12-01 | Tetra Laval Holdings & Finance, S.A. | Multi-layer flexible container for flowable materials |
US6333061B1 (en) * | 1996-11-22 | 2001-12-25 | Cryovac, Inc. | Packaging article |
US5928740A (en) | 1997-02-28 | 1999-07-27 | Viskase Corporation | Thermoplastic C2 -α-olefin copolymer blends and films |
CA2284604A1 (en) * | 1997-04-16 | 1998-10-22 | Bernard Fehr | Compositions containing slip and antiblock agents |
JPH1119108A (en) * | 1997-06-27 | 1999-01-26 | Alcare Co Ltd | Pouch for stoma outfit |
EP0890611A1 (en) * | 1997-07-08 | 1999-01-13 | The Procter & Gamble Company | Packaging of flowable materials |
DE19835745A1 (en) * | 1998-08-07 | 2000-02-17 | Wolff Walsrode Ag | Gastight laminating film and packaging materials made from it |
US6420046B1 (en) * | 1999-01-29 | 2002-07-16 | Cryovac, Inc. | Film with impact and puncture resistance |
AU5764400A (en) * | 1999-06-30 | 2001-01-31 | Dow Chemical Company, The | Quiet films and sheets and method of using them |
US6458469B1 (en) | 1999-07-08 | 2002-10-01 | Exxonmobil Chemical Company | Multilayer oriented films with metallocene catalyzed polyethylene skin layer |
US6599639B2 (en) * | 2001-03-16 | 2003-07-29 | Cryovac, Inc. | Coextruded, retortable multilayer film |
US6602590B2 (en) | 2001-05-08 | 2003-08-05 | Honeywell International Inc. | Lidding film for modified atmosphere packaging |
EP1312470A1 (en) * | 2001-11-20 | 2003-05-21 | Amcor Flexibles Transpac | Peelable seal film |
US7051493B2 (en) * | 2002-08-21 | 2006-05-30 | Cryovac, Inc. | High modulus, temperature-resistant film for form fill and seal packaging |
JP2004230809A (en) * | 2003-01-31 | 2004-08-19 | Nihon Tetra Pak Kk | Manufacturing method of barrier packaging material |
CA2559180A1 (en) * | 2004-03-09 | 2005-10-06 | Cryovac, Inc. | Multilayer film, article made therefrom, and packaged product utilizing same |
US8551545B2 (en) | 2008-11-18 | 2013-10-08 | Kraft Foods Group Brands Llc | Food package for segregating ingredients of a multi-component food product |
US8541038B2 (en) | 2008-11-18 | 2013-09-24 | Kraft Foods Group Brands Llc | Food package for segregating ingredients of a multi-component food product |
US8409645B2 (en) | 2008-11-18 | 2013-04-02 | Kraft Foods Group Brands Llc | Food package for segregating ingredients of a multi-component food product |
DE102010005277A1 (en) * | 2010-01-21 | 2011-07-28 | Obermühle Polymertechnik GmbH, 07381 | Multilayer film comprises first layer, primer layer, polyamide layer, high barrier layer, additional polyamide layer, additional primer layer and polypropylene layer |
GB201102803D0 (en) | 2011-02-17 | 2011-04-06 | Ind Textiles & Plastics Ltd | Chemical resistant ground membrane |
US12103756B2 (en) | 2013-01-18 | 2024-10-01 | Sartorius Stedim Fmt Sas | Film comprising a contact layer for the wall of a single-use pouch |
US9248632B2 (en) * | 2013-08-19 | 2016-02-02 | Scholle Corporation | Film for flexible packaging for use in bag in box packaging and bags made therefrom |
CA3037862A1 (en) | 2016-09-28 | 2018-04-05 | Printpack Illinois, Inc. | Multi-ply structures, packages, and methods of sterilization |
US11090913B2 (en) | 2016-09-28 | 2021-08-17 | Printpack Illinois, Inc. | Microwaved multi-ply structures, microwaved packages, and methods of sterilization |
WO2021005120A1 (en) | 2019-07-08 | 2021-01-14 | Tetra Laval Holdings & Finance S.A. | A packaging material; and a sealing system for such packaging material |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3908070A (en) * | 1972-04-24 | 1975-09-23 | Dow Chemical Co | Multilayer thermoplastic barrier structure |
JPS52109580A (en) * | 1976-03-10 | 1977-09-13 | Gunze Kk | Polypropylene bi axial oriented composite films having good low temperature heat seal property |
US4726984A (en) * | 1985-06-28 | 1988-02-23 | W. R. Grace & Co. | Oxygen barrier oriented film |
US4724185A (en) * | 1985-09-17 | 1988-02-09 | W. R. Grace & Co., Cryovac Div. | Oxygen barrier oriented film |
EP0561428B1 (en) * | 1986-02-28 | 1998-04-29 | W.R. Grace & Co.-Conn. | Oxygen barrier packaging film |
US5089308A (en) * | 1987-12-31 | 1992-02-18 | American National Can Company | Coextruded film and methods comprising vinylidene chloride methyl acrylate copolymer |
-
1995
- 1995-06-06 AU AU26900/95A patent/AU2690095A/en not_active Abandoned
- 1995-06-06 CA CA002191092A patent/CA2191092A1/en not_active Abandoned
- 1995-06-06 BR BR9507937A patent/BR9507937A/en not_active Application Discontinuation
- 1995-06-06 JP JP8500939A patent/JPH10501191A/en not_active Withdrawn
- 1995-06-06 WO PCT/US1995/006251 patent/WO1995033621A1/en not_active Application Discontinuation
- 1995-06-06 EP EP95922090A patent/EP0764084A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
EP0764084A1 (en) | 1997-03-26 |
CA2191092A1 (en) | 1995-12-14 |
JPH10501191A (en) | 1998-02-03 |
BR9507937A (en) | 1997-11-18 |
WO1995033621A1 (en) | 1995-12-14 |
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