ATE538887T1 - COMBINATION OF CASTING PROCESSES AND ALLOY COMPOSITIONS RESULTING IN CASTINGS WITH A SUPERIOR COMBINATION OF CREEP RESISTANCE AT INCREASED TEMPERATURE, DUCTILITY AND CORROSION PERFORMANCE - Google Patents
COMBINATION OF CASTING PROCESSES AND ALLOY COMPOSITIONS RESULTING IN CASTINGS WITH A SUPERIOR COMBINATION OF CREEP RESISTANCE AT INCREASED TEMPERATURE, DUCTILITY AND CORROSION PERFORMANCEInfo
- Publication number
- ATE538887T1 ATE538887T1 AT06805766T AT06805766T ATE538887T1 AT E538887 T1 ATE538887 T1 AT E538887T1 AT 06805766 T AT06805766 T AT 06805766T AT 06805766 T AT06805766 T AT 06805766T AT E538887 T1 ATE538887 T1 AT E538887T1
- Authority
- AT
- Austria
- Prior art keywords
- weight
- combination
- less
- metals
- castings
- Prior art date
Links
- 238000005266 casting Methods 0.000 title abstract 3
- 238000000034 method Methods 0.000 title abstract 2
- 238000005260 corrosion Methods 0.000 title 1
- 230000007797 corrosion Effects 0.000 title 1
- 239000000203 mixture Substances 0.000 title 1
- 229910052761 rare earth metal Inorganic materials 0.000 abstract 4
- 150000002910 rare earth metals Chemical class 0.000 abstract 4
- 239000004411 aluminium Substances 0.000 abstract 2
- 229910052782 aluminium Inorganic materials 0.000 abstract 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract 2
- 239000012535 impurity Substances 0.000 abstract 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract 1
- 229910052684 Cerium Inorganic materials 0.000 abstract 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract 1
- 229910000861 Mg alloy Inorganic materials 0.000 abstract 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract 1
- 229910045601 alloy Inorganic materials 0.000 abstract 1
- 239000000956 alloy Substances 0.000 abstract 1
- 229910052791 calcium Inorganic materials 0.000 abstract 1
- 239000011575 calcium Substances 0.000 abstract 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 abstract 1
- 229910052749 magnesium Inorganic materials 0.000 abstract 1
- 239000011777 magnesium Substances 0.000 abstract 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 230000003068 static effect Effects 0.000 abstract 1
- 229910052712 strontium Inorganic materials 0.000 abstract 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 abstract 1
- 239000011701 zinc Substances 0.000 abstract 1
- 229910052725 zinc Inorganic materials 0.000 abstract 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/04—Casting aluminium or magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/02—Alloys based on magnesium with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/06—Alloys based on magnesium with a rare earth metal as the next major constituent
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Forging (AREA)
- Continuous Casting (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Mold Materials And Core Materials (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
A process for casting a magnesium alloy consisting of 2.0-6.00% by weight of aluminium, 3.00-8.00% by weight of rare earth metals (RE-metals), the ratio of the amount of RE-metals to the amount of aluminium expressed as % by weight being larger than 0.8, at least 40% by weight of the RE-metals being cerium, less than 0.5% by weight of manganese, less than 1.00% by weight of zinc, less than 0.01% by weight of calcium less than 0.01% by weight of strontium and the balance being magnesium and unavoidable impurities, the total impurity level being below 0.1% by weight, wherein the alloy is cast in a die the temperature of which is controlled in the range of 180-340° C., the die is filled in a time which expressed in milliseconds is equal to the product of a number between 5 and 500 multiplied by the average part thickness expressed in millimeter, the static metal pressures being maintained during casting between 20-70 MPa and is subsequently intensified up to 180 MPa.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05077583 | 2005-11-10 | ||
PCT/EP2006/009082 WO2007054152A1 (en) | 2005-11-10 | 2006-09-19 | A combination of casting process and alloy compositions resulting in cast parts with superior combination of elevated temperature creep properties, ductility and corrosion performance |
Publications (1)
Publication Number | Publication Date |
---|---|
ATE538887T1 true ATE538887T1 (en) | 2012-01-15 |
Family
ID=37546955
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AT06805766T ATE538887T1 (en) | 2005-11-10 | 2006-09-19 | COMBINATION OF CASTING PROCESSES AND ALLOY COMPOSITIONS RESULTING IN CASTINGS WITH A SUPERIOR COMBINATION OF CREEP RESISTANCE AT INCREASED TEMPERATURE, DUCTILITY AND CORROSION PERFORMANCE |
Country Status (17)
Country | Link |
---|---|
US (1) | US20090133849A1 (en) |
EP (1) | EP1957221B1 (en) |
JP (1) | JP5290764B2 (en) |
KR (1) | KR101191105B1 (en) |
CN (1) | CN101528390B (en) |
AT (1) | ATE538887T1 (en) |
AU (1) | AU2006312743B2 (en) |
BR (1) | BRPI0618517B1 (en) |
CA (1) | CA2627491C (en) |
EA (1) | EA013656B1 (en) |
ES (1) | ES2379806T3 (en) |
HR (1) | HRP20120244T1 (en) |
PL (1) | PL1957221T3 (en) |
PT (1) | PT1957221E (en) |
RS (1) | RS52267B (en) |
SI (1) | SI1957221T1 (en) |
WO (1) | WO2007054152A1 (en) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NO20063703L (en) * | 2006-08-18 | 2008-02-19 | Magontec Gmbh | Magnesium stop process and alloy composition |
CN101158002B (en) * | 2007-11-06 | 2011-01-12 | 中国科学院长春应用化学研究所 | AE series heat-resistant die-casting magnesium alloy containing cerium and lanthanum |
CN102162053B (en) * | 2011-03-11 | 2012-07-25 | 闻喜县瑞格镁业有限公司 | Preparation method of high-strength high-temperature-creep-resistant magnesium-rare earth alloy |
US9070304B2 (en) | 2012-03-28 | 2015-06-30 | Korea Institute Of Geoscience And Mineral Resources | Debris-flow simulation apparatus having variable flume |
KR101195409B1 (en) | 2012-04-10 | 2012-11-05 | 한국지질자원연구원 | debris flow flume to examine hydroplaning effect |
US9669459B2 (en) * | 2012-10-26 | 2017-06-06 | Ford Motor Company | System and method of making a cast part |
CN103469124B (en) * | 2013-09-12 | 2015-12-09 | 哈尔滨工程大学 | A kind of in-situ authigenic Al 4la whisker reinforcement magnesium base composite material and preparation method |
IL238698B (en) * | 2015-05-07 | 2018-04-30 | Dead Sea Magnesium Ltd | Creep resistant, ductile magnesium alloys for die casting |
DE202016105961U1 (en) | 2016-10-24 | 2016-12-20 | Magontec Gmbh | High strength and high ductile magnesium alloy |
CN107052298A (en) * | 2017-02-14 | 2017-08-18 | 山东银光钰源轻金属精密成型有限公司 | A kind of sedan door outside plate aluminum alloy die-casting die |
CN106862523A (en) * | 2017-02-14 | 2017-06-20 | 山东银光钰源轻金属精密成型有限公司 | A kind of C grades of Aluminum Alloy Used in Cars structural member die casting |
CN109136699B (en) * | 2017-06-15 | 2021-07-09 | 比亚迪股份有限公司 | High-heat-conductivity magnesium alloy, inverter shell, inverter and automobile |
CN107604228B (en) * | 2017-08-30 | 2019-09-27 | 上海交通大学 | High thermal conductivity and corrosion-resistant die-casting magnesium alloy and preparation method thereof |
SE544427C2 (en) * | 2021-04-21 | 2022-05-24 | Husqvarna Ab | A Magnesium Alloy and a High Performance Magnesium Cylinder made from the Magnesium Alloy |
US20230383384A1 (en) * | 2022-02-15 | 2023-11-30 | Metali Llc | Methods and Systems for High Pressure Die Casting |
CN114921707B (en) * | 2022-05-09 | 2023-04-14 | 苏州慧金新材料科技有限公司 | Magnesium-based composite material cooperatively enhanced by rare earth and silicon carbide and preparation method thereof |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NO132492C (en) | 1973-10-01 | 1975-11-19 | Nl Industries Inc | |
US5552110A (en) * | 1991-07-26 | 1996-09-03 | Toyota Jidosha Kabushiki Kaisha | Heat resistant magnesium alloy |
US6264763B1 (en) | 1999-04-30 | 2001-07-24 | General Motors Corporation | Creep-resistant magnesium alloy die castings |
EP1060817B1 (en) | 1999-06-04 | 2004-09-15 | Mitsui Mining and Smelting Co., Ltd | Pressure die-casting process of magnesium alloys |
CN1225565C (en) * | 2001-08-24 | 2005-11-02 | 三菱铝株式会社 | Mould casting magnesium alloy |
US6892790B2 (en) | 2002-06-13 | 2005-05-17 | Husky Injection Molding Systems Ltd. | Process for injection molding semi-solid alloys |
AUPS311202A0 (en) * | 2002-06-21 | 2002-07-18 | Cast Centre Pty Ltd | Creep resistant magnesium alloy |
WO2005108634A1 (en) * | 2004-05-10 | 2005-11-17 | Norsk Hydro Technology B.V. | Magnesium alloy having improved elevated temperature performance |
JP4926496B2 (en) * | 2006-02-24 | 2012-05-09 | 株式会社豊田中央研究所 | Magnesium alloy for die casting with excellent heat resistance, castability and corrosion resistance |
NO20063703L (en) | 2006-08-18 | 2008-02-19 | Magontec Gmbh | Magnesium stop process and alloy composition |
-
2006
- 2006-09-19 US US12/093,070 patent/US20090133849A1/en not_active Abandoned
- 2006-09-19 BR BRPI0618517-7A patent/BRPI0618517B1/en active IP Right Grant
- 2006-09-19 EA EA200801268A patent/EA013656B1/en not_active IP Right Cessation
- 2006-09-19 AT AT06805766T patent/ATE538887T1/en active
- 2006-09-19 JP JP2008539269A patent/JP5290764B2/en active Active
- 2006-09-19 EP EP06805766A patent/EP1957221B1/en active Active
- 2006-09-19 KR KR1020087011832A patent/KR101191105B1/en active IP Right Grant
- 2006-09-19 CN CN2006800414689A patent/CN101528390B/en active Active
- 2006-09-19 AU AU2006312743A patent/AU2006312743B2/en not_active Ceased
- 2006-09-19 WO PCT/EP2006/009082 patent/WO2007054152A1/en active Application Filing
- 2006-09-19 ES ES06805766T patent/ES2379806T3/en active Active
- 2006-09-19 SI SI200631272T patent/SI1957221T1/en unknown
- 2006-09-19 PT PT06805766T patent/PT1957221E/en unknown
- 2006-09-19 PL PL06805766T patent/PL1957221T3/en unknown
- 2006-09-19 CA CA2627491A patent/CA2627491C/en active Active
- 2006-09-19 RS RS20120132A patent/RS52267B/en unknown
-
2012
- 2012-03-16 HR HR20120244T patent/HRP20120244T1/en unknown
Also Published As
Publication number | Publication date |
---|---|
US20090133849A1 (en) | 2009-05-28 |
CN101528390B (en) | 2011-06-22 |
EP1957221B1 (en) | 2011-12-28 |
CA2627491A1 (en) | 2007-05-18 |
JP5290764B2 (en) | 2013-09-18 |
PL1957221T3 (en) | 2012-07-31 |
HRP20120244T1 (en) | 2012-04-30 |
AU2006312743B2 (en) | 2010-10-21 |
SI1957221T1 (en) | 2012-03-30 |
EA200801268A1 (en) | 2008-10-30 |
ES2379806T3 (en) | 2012-05-03 |
JP2009527637A (en) | 2009-07-30 |
KR20080066805A (en) | 2008-07-16 |
KR101191105B1 (en) | 2012-10-16 |
RS52267B (en) | 2012-10-31 |
PT1957221E (en) | 2012-04-03 |
AU2006312743A1 (en) | 2007-05-18 |
WO2007054152A1 (en) | 2007-05-18 |
BRPI0618517B1 (en) | 2018-01-09 |
EA013656B1 (en) | 2010-06-30 |
BRPI0618517A2 (en) | 2011-09-06 |
EP1957221A1 (en) | 2008-08-20 |
CA2627491C (en) | 2011-11-22 |
CN101528390A (en) | 2009-09-09 |
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