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Cathal Heavey

Traditional industrial engineering techniques including mathematical models are not sufficient to examine sophisticated manufacturing systems such as semiconductor manufacturing. As such, simulation modeling is used extensively in the... more
Traditional industrial engineering techniques including mathematical models are not sufficient to examine sophisticated manufacturing systems such as semiconductor manufacturing. As such, simulation modeling is used extensively in the design and analysis of semiconductor manufacturing operations. This study explores the use of simulation modeling of single semiconductor toolsets. In the literature a number of modeling approaches for single toolset analysis can be identified. The purpose of this study is to review and evaluate these approaches. 1
Research Interests:
While discrete event simulation technology holds tremendous promise and has a strong and established background, manufacturing industry has been less than successful in the implementation of simulation as a decision support tool. This... more
While discrete event simulation technology holds tremendous promise and has a strong and established background, manufacturing industry has been less than successful in the implementation of simulation as a decision support tool. This paper reports on research into developing simulation into a sustainable desktop resource to be used continuously by various manufacturing personnel as a decision support tool. A case
Abstract. In order to overcome the disadvantages of Kanban Control Strategy (KCS) in non-repetitive manufacturing environments, two research approaches have been followed in the literature in past two decades. The first approach has been... more
Abstract. In order to overcome the disadvantages of Kanban Control Strategy (KCS) in non-repetitive manufacturing environments, two research approaches have been followed in the literature in past two decades. The first approach has been concerned with developing new, or ...
ABSTRACT The purpose of this paper is to evaluate an option contract within a semiconductor supply chain consisting of one semiconductor manufacturer and one customer. In an option contract the customer pays an upfront fee (option price)... more
ABSTRACT The purpose of this paper is to evaluate an option contract within a semiconductor supply chain consisting of one semiconductor manufacturer and one customer. In an option contract the customer pays an upfront fee (option price) for an option to purchase product. A simulation model is used to compare the performance of an option contract against a standard supply contract used in a semiconductor supply chain in terms of delivery performance and costs for the supply chain partners.
... Conference Editor: Alexandre Dolgui, Gérard Morel, Carlos Pereira. Authors Ivor Lanning; Cathal Heavey. Identifier 10.3182/20060517-3-FR-2903.00273. ... European Journal of Operational Research 94, 527-547. [5] Disney, SM, MM Naim and... more
... Conference Editor: Alexandre Dolgui, Gérard Morel, Carlos Pereira. Authors Ivor Lanning; Cathal Heavey. Identifier 10.3182/20060517-3-FR-2903.00273. ... European Journal of Operational Research 94, 527-547. [5] Disney, SM, MM Naim and A. Potter (2003). ...
Supplier selection is one of the important processes in supply chain management. Regarding the emergence of sustainability issues in recent decades, companies have incorporated these issues in conventional supplier selection in order to... more
Supplier selection is one of the important processes in supply chain management. Regarding the emergence of sustainability issues in recent decades, companies have incorporated these issues in conventional supplier selection in order to meet governmental legislations and market demands. These issues have been noticed by various researchers. However, there are limited research activities which considered all aspects of sustainability for supplier selection problem as an integrated assessment. In this paper, an integrated approach of Fuzzy Analytical Hierarchy Process and fuzzy logic has been proposed in order to solve sustainable supplier selection problem. Fuzzy analytical hierarchy process has been used to calculate the weight of sustainable criteria and sub criteria. Then, fuzzy logic was utilized in order to assess the suppliers based on the weights acquired by Fuzzy analytical hierarchy process. Finally, a case study of petroleum industry has been carried out in order to show the validity of proposed approach.
Sustainable development is penetrating in every field of research disciplines nowadays. Procurement operation is one of the disciplines that sustainability dimensions are being incorporated into and is being established as a burgeoning... more
Sustainable development is penetrating in every field of research disciplines nowadays. Procurement operation is one of the disciplines that sustainability dimensions are being incorporated into and is being established as a burgeoning field of research. Body of literature considering buyer-supplier dyad as a part of the sustainable/green procurement operation is plentiful. Given this abundant research studies, in this paper, it is aimed to conduct a systematic content analysis in order to present the state of the art in this domain via a review (appeared in international scientific journals and well-known international conferences) related to green and sustainable supplier selection and evaluation problem published between 2008 until 2014. Seven carefully designed research questions are proposed and answered based on this bibliography. Interesting results are reported in each section and gaps in the current body of literature are identified. This survey is concluded by important future directions and limitations.
This paper presents a comparison of following Production Control Strategies (PCS) Kanban Control Strategy (KCS), CONWIP, CONWIP/Pull, Basestock Control Strategy (BSCS) and Extended Kanban Control Strategies (EKCS). The PCS were examined... more
This paper presents a comparison of following Production Control Strategies (PCS) Kanban Control Strategy (KCS), CONWIP, CONWIP/Pull, Basestock Control Strategy (BSCS) and Extended Kanban Control Strategies (EKCS). The PCS were examined under medium de- mand load with increasing co-ecient of variation. A Markov Decision Process (MDP) is used to model each PCS examined and these models are analysed using simulation. Detailed de- scriptions of the models of the PCS are given. The dierent strategies were compared under
ABSTRACT This paper describes a test implementation of the Core Manufacturing Simulation Data (CMSD) information model and the integration and initialisation of a simulation model in a newly developed Simulation Engine. The cost of... more
ABSTRACT This paper describes a test implementation of the Core Manufacturing Simulation Data (CMSD) information model and the integration and initialisation of a simulation model in a newly developed Simulation Engine. The cost of developing, implementing and using simulation technology is high. The costs of integrating simulation models with other manufacturing applications are even higher. There is always a need to enable data exchange and sharing between simulation applications and other software applications. The idea of the CMSD effort is to facilitate the above using neutral, reusable data structures for managing actual production operations and for simulating the performance of the manufacturing system. To address the problem of time consuming pre-coding for DES projects, a knowledge extraction tool is currently being developed. The knowledge extraction tool will read data from several resources of an organisation and output it in a format that is applicable for simulation purposes. The format that we adopted follows the CMSD standard in order to describe simulation related data. In this paper we present the modelling of a complex production line of our industrial partner with the CMSD standard and the development of the translator in ManPy so that it can read the CMSD information model and run the simulation.
First published in September 2007, the Systems Modeling Language (SysML) is a recent language for systems modeling that has a growing community of users and advocates in the field of systems engineering. This chapter gives an overview of... more
First published in September 2007, the Systems Modeling Language (SysML) is a recent language for systems modeling that has a growing community of users and advocates in the field of systems engineering. This chapter gives an overview of SysML, identifies why it is ...
ABSTRACT Modern manufacturing systems are growing in scale and complexity and increasingly require integrated predictive modelling and optimisation methodologies to support routine decision making processes. The engineering of a free open... more
ABSTRACT Modern manufacturing systems are growing in scale and complexity and increasingly require integrated predictive modelling and optimisation methodologies to support routine decision making processes. The engineering of a free open source simulation modelling platform is the basis of the DREAM project, a Framework Programme 7 initiative co-funded by the European Commission. This paper reports on the capture of requirements for DREAM from four industrial end-users. These industrial end-users’ requirements and accompanying pilot cases drive the research, technology and development work in the project. The users vary in size from micro-SME to multi-national and global organisations and by industry; from semi-conductor manufacturing, medical device design and manufacture to industrial machine manufacture and pre-process/prototype manufacturers. To capture requirements from the organisations a methodology was developed which is reported on in the paper. Its outcomes provide the basis for the subsequent open-source software development. In particular, the work assessed the various partner needs in the pre-coding, simulation application development, simulation application use and data-analytics areas which cover the end-to-end usage of a simulation based decision support system.
Outsourcing is becoming more important in the world economy and is a business approach that is increasing worldwide. As a consequence of this trend, complex supply chains have been created where suppliers can be located throughout the... more
Outsourcing is becoming more important in the world economy and is a business approach that is increasing worldwide. As a consequence of this trend, complex supply chains have been created where suppliers can be located throughout the world, with companies who outsource moving increasingly towards multiple suppliers and short-term contracts. Before establishing these contracts, buyers generally issue a request for quotation (RFQ) to a number of potential suppliers who are capable of delivering a specific product(s)/service(s). In responding to these RFQs, suppliers must cost their quotation and respond to the buyer within an agreed timeframe. This can be difficult as the timeframe can be relatively short and many of these contracts contain operational details. This paper presents work carried out on developing an application that aids suppliers in the costing of their contracts. This application is web-based, and utilizes a hybrid simulation and animation (S&A) approach in its implementation.
Research Interests:
"Recent research efforts have focused on the method of order release as an effective operations management tool. This paper examines issues relating to the selection and application of an appropriate Order Release... more
"Recent research efforts have focused on the method of order release as an effective operations management tool. This paper examines issues relating to the selection and application of an appropriate Order Release Mechanism (ORM) for batch production flow-shops, a class of manufacturing systems in which the products are batched and flow through the system along a predefined production route. An experimental study that was conducted to investigate the application of ORMs to an existing system is described. The system configurations examined included an informal ORM practised by the company, CONWIP, a bottleneck capacity modified CONWIP policy, and Starvation Avoidance. Operating Characteristic curves were used to calculate appropriate WIP caps. Measures of performance were average WIP, average cycle time and average throughput. A ranking and selection procedure was utilised to select the best policy for each of the performance measures. CONWIP was shown to be the best policy in terms of average cycle time and average throughput achieved. This research reaffirms the findings of previous research regarding the applicability of CONWIP in batch production flow-shop systems."
Research Interests:
ABSTRACT This paper presents a new Discrete Event Simulation (DES) engine focused in the modelling of manufacturing systems. This work is part of an FP7 project titled "Decision support in Real-time for Efficient Agile... more
ABSTRACT This paper presents a new Discrete Event Simulation (DES) engine focused in the modelling of manufacturing systems. This work is part of an FP7 project titled "Decision support in Real-time for Efficient Agile Manufacturing" (DREAM) which started in October of 2012. As a first step of our work a review of open-source simulation tools was carried out and the results indicated that SimPy could provide a basis for developing a simulation application development platform. Using SimPy we created a layer of basic manufacturing objects, which we named Many (Manufacturing in Python). Many was tested in several model topologies for its accuracy, speed and expandability. In parallel to this work a Graphical User Interface (GUI) is being developed separately, but having in mind that the two modules will cooperate. Results are demonstrated and insight as to how this work will be expanded to a modular, semantic free open simulation application development platform is presented.
Abstract It is a matter of course that each country in the large European Union presents specific characters and individual features of its own industrial environ-ment. However, a common peculiarity can be recognized, evidenced by two... more
Abstract It is a matter of course that each country in the large European Union presents specific characters and individual features of its own industrial environ-ment. However, a common peculiarity can be recognized, evidenced by two num-bers: the percentage of SMEs in any national ...
Purchasing activities consume more than half of manufacturing and trading organizations sales capitals. Effective procurement is tied with efficient and highly accurate collection of data needed for purchasing the right material with the... more
Purchasing activities consume more than half of manufacturing and trading organizations sales capitals. Effective procurement is tied with efficient and highly accurate collection of data needed for purchasing the right material with the acceptable quality from appropriate suppliers. Supply chain management (SCM) consists of complex networks of distributed actors in which the problem of identifying the appropriate suppliers and allocating optimal order quantities based on the Triple Bottom Line (TBL) attributes is strategically important. However, implementation of an autonomous and automated assessment that can incorporate dynamics and uncertainty of the whole supply chain during the assessment period is not addressed. In the current research paper, a novel framework is designed and proposed to narrow the aforementioned gap. Agent technology has been incorporated in the developed framework to decrease the supplier chain uncertainty by decreasing human interactions and automating the process of supplier evaluation and order allocation.

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Purpose The purpose of this paper aims to evaluate field repair within product-service system (PSS) models operated by multinational manufacturers in the Egyptian emerging market to better understand the unique characteristics of this... more
Purpose
The purpose of this paper aims to evaluate field repair within product-service system (PSS) models operated by multinational manufacturers in the Egyptian emerging market to better understand the unique characteristics of this evolving market and to identify differences compared to established markets.
Design/methodology/approach
Case research was conducted on multinational manufacturers providing field repair services in Egypt. The sample is made up of 12 companies across different industries using convenience and purposive sampling. Data were collected using structured interviews.
Findings
There is no common model for field repair PSSs provision in the Egyptian emerging market even within the same industry, which is influenced by several factors. One of these factors is the market type being emerging or established. However, some commonalities have been found between some industries such as computer, telecommunications and document processing. Yet, there is no structural difference in the supply networks used to provide field repair service offerings in the Egyptian emerging market compared to established markets with the trend of outsourcing evident as a main attribute of a PSS in emerging markets. The main differences between established and emerging markets are related to country, culture and customer factors, which are market-based. Among the main challenges and risks that internationalized manufacturers face in Egypt, is the low level of customer awareness.
Research limitations/implications
Findings are limited to the studied cases and industries; yet, internationalized firms must deal with some unique challenges and difficulties in emerging markets.
Practical implications
This paper assesses PSS requirements and provides deeper insights for companies looking to provide or expand manufacturing-based offerings into the Egyptian emerging market.
Originality/value
This paper contributes to the evolving research on PSSs, particularly in emerging markets through identifying and describing different field repair PSS models in the Egyptian emerging market.