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Exact solutions to two-dimensional bin packing problems by branch-and-cut

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Exact solutions to two-dimensional bin packing problems

This is a partial replication of Côté, Haouari, Iori (2019): A Primal Decomposition Algorithm for the Two-dimensional Bin Packing Problem. arXiv:1909.06835 [math.OC] resp. Côté, Haouari, Iori (2021): Combinatorial Benders Decomposition for the Two-Dimensional Bin Packing Problem. INFORMS Journal on Computing.

In contrast to the original paper, this implementation uses constraint programming to solve subproblems and generate initial solutions, instead of mixed-integer programms (MIPs) or specialized heuristics. Not all preprocessing routines and lower bounding procedures are implemented.

Algorithmic outline

The two-dimensional bin packing problem (2D-BPP) is decomposed into a master problem and several subproblems. The master problem is a (one-dimensional) BPP, which assigns items to bins. Feasibility of each bin assignment is then checked in a separate two-dimensional knapsack/orthogonal packing (2D-KP/2D-OPP) subproblem.

The master problem is modeled as a MIP and solved using Gurobi. Callbacks are set at integer nodes, where the subproblems are generated and solved by constraint programming (CP) using google or-tools. When an infeasible subproblem is found, a cut of the form

is added to exclude the infeasible assignment of items to bins .

  • Start solutions are generated by a solving a 2D-BPP problem via CP; a simpler version of this model can be found here
  • Preprocessing routines include: filtering of large items, determining incompatible items, fixing and restricting item assignment through a conflict graph based on item incompatibility, different placement point strategies (normal patterns, meet-in-the-middle)
  • Improvements to the decomposition approach include: cut strengthening by finding reduced infeasible sets (decrease lhs and rhs of infeasibility cuts), cut lifting by finding valid item displacements for infeasible sets (increasing lhs while keeping rhs constant)

Usage

The entry point is the main() method of BinPacking.py. Reading, writing and displaying data is handled by BinPackingData.py. By default the benchmark sets of J. O. Berkey and P. Y. Wang, “Two-Dimensional Finite Bin-Packing Algorithms,” J. Oper. Res. Soc., vol. 38, no. 5, p. 423, May 1987 and Martello and D. Vigo, “Exact Solution of the Two-Dimensional Finite Bin Packing Problem,” Manage. Sci., vol. 44, no. April 2015, pp. 388–399, 1998 are included.

The high level algorithm is implemented in the BinPackingBranchAndCutSolver class.

itemHeights, itemWidths, binHeight, bindWidth, numberOfItems = ReadBenchmarkData(instance)
        
solver = BinPackingBranchAndCutSolver()
rectangles = solver.Run(itemHeights, itemWidths, binHeight, bindWidth, numberOfItems)

Algorithmic features can be parametrized.

def SetCallbackData(self):
    self.Model._EnableLifting = False
    self.Model._EnableCutStrengthening = True
    self.Model._InfeasibleSuproblemCutThreshold = 1

    self.Model._EnablePreprocessLifting = False
    self.Model._PlacementPointStrategy = PlacementPointStrategy.MinimalMeetInTheMiddlePatterns

Results

The output indicates whether the solution is optimal and if the solution was found during the constructive phase by constraint programming (solving a 2D-BPP with google's CP-SAT solver) or by branch-and-cut.

Instance 1: Optimal solution = 8 found by CP (#items = 20)
Instance 2: Optimal solution = 5 found by CP (#items = 20)
Instance 3: Optimal solution = 9 found by CP (#items = 20)
Instance 4: Optimal solution = 6 found by CP (#items = 20)
Instance 5: Optimal solution = 6 found by CP (#items = 20)
Instance 6: Optimal solution = 9 found by CP (#items = 20)
Instance 7: Optimal solution = 6 found by CP (#items = 20)
Instance 8: Optimal solution = 6 found by CP (#items = 20)
Instance 9: Optimal solution = 8 found by CP (#items = 20)
Instance 10: Optimal solution = 8 found by CP (#items = 20)
Instance 11: Optimal solution = 10 found by B&C (#items = 40)

Evaluation

The algorithm produces optimal solutions for a majority of the 500 benchmark instances in less than 20 minutes. It has difficulty in proving feasibility/infeasibility of 2D-OPP subproblems for instances with many small items (e.g. google's CP-SAT solver takes more than 1000 seconds to solve a single 2D-OPP for benchmark instance 173).

By far the most impactful algorithmic components are

  • symmetry breaking constraints (24) and (25) of the original paper (arXiv version),
  • removing large items and fixing conflicting items to bins (27) in accordance with (24) and (25),
  • and excluding pairwise incompatible items from bins with fixed items (26),
  • no-good cuts of type (4),
  • strong constraint programming formulations for the start solution (2D-BPP) and subproblems (2D-Knapsack) by reducing decision variable domains as much as possible, i.e. reducing available placement points through the techniques mentioned above and placement point patterns such as the meet-in-the-middle patterns.

The benefit of producing no-good cuts (29) from reduced feasible sets is only marginal. The benefit of lifting these cuts (30) is also only marginal, mainly due to the numerous 2D-KPs that must be solved. Hence, speeding up the solution of the 2D-KP of Algorithm 2 (currently solved as 2D-KP with google's CP-SAT and a time limit of 1 second) might increase the impact of lifting.

Components with the greatest potential to improve solution times:

  • an efficient algorithm to prove feasibility/infeasibility of problematic 2D-OPP subproblems with numerous small items
  • a variant of the BKRS lower bound (23)
  • a heuristic algorithm to find feasible 2D-OPP solutions fast

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