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Prediction model of end-point phosphorus content for BOF based on monotone-constrained BP neural network

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Abstract

Dephosphorization is essential content in the steelmaking process, and the process after the converter has no dephosphorization function. Therefore, phosphorus must be removed to the required level in the converter process. In order to better control the end-point phosphorus content of basic oxygen furnace (BOF), a prediction model of end-point phosphorus content for BOF based on monotone-constrained backpropagation (BP) neural network was established. Through the theoretical analysis of the dephosphorization process, ten factors that affect the end-point phosphorus content were determined as the input variables of the model. The correlations between influencing factors and end-point phosphorus content were determined as the constraint condition of the model. 200 sets of data were used to verify the accuracy of the model, and the hit ratios in the range of ± 0.005% and ± 0.003% are 94% and 74%, respectively. The fit coefficient of determination of the predicted value and the actual value is 0.8456, and the root-mean-square error is 0.0030; the predictive accuracy is better than that of ordinary BP neural network, and this model has good interpretability. It can provide useful reference for real production and also provide a new approach for metallurgical predictive modeling.

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Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (No. 51974023) and Key R&D Program Projects in Jiangxi Province (20171ACE50020).

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Authors and Affiliations

  1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing, 100083, China

    Kai-xiao Zhou, Wen-hui Lin, Jian-kun Sun, Jiang-shan Zhang & Qing Liu

  2. School of Computer and Communication Engineering, University of Science and Technology Beijing, Beijing, 100083, China

    De-zheng Zhang

  3. Xinyu Iron and Steel Co., Ltd., Xinyu, 338001, Jiangxi, China

    Xiao-ming Feng

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  1. Kai-xiao Zhou
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  3. Jian-kun Sun
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  6. Xiao-ming Feng
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  7. Qing Liu
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Correspondence to Qing Liu.

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Zhou, Kx., Lin, Wh., Sun, Jk. et al. Prediction model of end-point phosphorus content for BOF based on monotone-constrained BP neural network. J. Iron Steel Res. Int. 29, 751–760 (2022). https://doi.org/10.1007/s42243-021-00655-6

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  • DOI: https://doi.org/10.1007/s42243-021-00655-6

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