Abstract
The dynamic environment of manufacturing companies not only directly impacts products and their design but also affects the configuration of production systems. Traditionally used production principles, such as the flow principle, which could previously be operated economically for (homogeneous) standard products, now no longer meet the requirements due to the increasing number of product variants and decreasing volumes. Other production principles, such as job shops or cell production, offer more flexibility to cover the diversity of product variants. However, considering the economic and logistical targets, those principles have longer throughput times and higher levels of work-in-process. This paper presents the idea of combining different production principles into hybrid structures to combine the advantages of flow production, such as high utilization and short lead times, with the flexibility of other principles. Hybrid production structures make the production system more flexible and transformable so that changes can be implemented more efficiently, and the life cycle costs of a production system can be reduced as a result. However, the configuration of a hybrid production structure requires the consideration of different influencing factors and the quantification of the economic and logistical targets. For this purpose, a research approach is presented in this paper.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Koren, Y.: The global manufacturing revolution: Product-process-business integration and reconfigurable systems. Wiley, Hoboken, N.J (2010)
Fries, C., Fechter, M., Nick, G., Szaller, Á., Bauernhansl, T.: First results of a survey on manufacturing of the future. Procedia Comput. Sci. 180(107 No. 3), 142–149 (2021)
Bley, H., Zenner C.: Variant-oriented assembly planning. CIRP Ann. 55(1), 23–28 (2006)
Hu, S.J., Ko, J., Weyand, L., et al.: Assembly system design and operations for product variety. CIRP Ann. 60(2), 715–733 (2011)
Kaiser, P., Thevapalan, A., Reining, C., Roidl, M., Kern-Isberner, G., Hompel, M.: Hybrid production: enabled by controlling the output sequence of a matrix production using answer set programming. Procedia CIRP 107(3–4), 1305–1310 (2022)
Perwitz, J., Sobottka, T., Beicher, J.N., Gaal, A.: Simulation-based evaluation of performance benefits from flexibility in assembly systems and matrix production. Procedia CIRP 107, 693–698 (2022)
Hingst, L., Park, Y.B., Nyhuis, P.: Life cycle oriented planning of changeability in factory planning under uncertainty. In: publishing, Hannover (2021)
Wiendahl, H.P., Reichardt, J., Nyhuis, P.: Handbook factory planning and design. Springer, Berlin Heidelberg, Heidelberg (2015)
Hüttemann, G., Buckhorst, A.F., Schmitt, R.H.: Modelling and assessing line-less mobile assembly systems. Procedia CIRP 81(6), 724–729 (2019)
Grigutsch, M., Nywlt, J., Schmidt, M., Nyhuis, P.: Highly flexible final production stages - taking advantages of scale effects by reducing internal component variants. AMR 907, 127–137 (2014)
Koren, Y., Gu, X., Guo, W.: Reconfigurable manufacturing systems: principles, design, and future trends. Front. Mech. Eng. 13(2), 121–136 (2018)
Kern, W., Rusitschka, F., Bauernhansl, T.: Planning of workstations in a modular automotive assembly system. Procedia CIRP 57(5), 327–332 (2016)
Greschke, P., Schönemann, M., Thiede, S., Herrmann, C.: Matrix structures for high volumes and flexibility in production systems. Procedia CIRP 17, 160–165 (2014)
Hofmann, C., Brakemeier, Na., Krahe, C., Stricker, N., Lanza, G.: The impact of routing and operation flexibility on the performance of matrix production compared to a production line. In: Schmitt, R., Schuh, G. (eds.) WGP 2018, pp. 155–165. Springer, Cham (2019)
Kern, W., Rusitschka, F., Kopytynski, W., Keckl, S., Bauernhansl, T.: Alternatives to assembly line production in the automotive industry. In: 23rd international conference on production research. Manila (2015)
Küber, C., Westkämper, E., Keller, B., Jacobi, H.F.: Method for a cross-architecture assembly line planning in the automotive industry with focus on modularized, order flexible, economical and adaptable assembly processes. Procedia CIRP 57, 339–344 (2016)
Göppert, A., Schukat, E., Burggräf, P., Schmitt, R.H.: Agile hybrid assembly systems: bridging the gap between line and matrix configurations. In: Weißgraeber, P, (ed.) Arena2036 Ser, advances in automotive production technology - theory and application: conference on automotive production, pp. 3–11. Stuttgart (2021)
Kampker, A., Kawollek, S., Marquardt, F., Krummhaar, M.: Potential of hybrid assembly structures in automotive industry. Indust. Manufac. Eng. (2020)
ElMaraghy, H.A. (ed.): Changeable and reconfigurable manufacturing systems. Springer, London, London (2009)
Zäh, M.F., Moeller, N., Vogl, W.: Symbiosis of changeable and virtual production–the emperor’s new clothes or key factor for future success. In: Proceedings of the 1st conference on changeable, agile, reconfigurable and virtual production (CARV2005), München (2005)
Nyhuis, P., Heger C.: Adequate factory transformability at low costs. International conference on competitive manufacturing (COMA), Stellenbosch (2004)
Acknowledgements
Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) – 471726131.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 IFIP International Federation for Information Processing
About this paper
Cite this paper
Schumann, D., Bleckmann, M., Nyhuis, P. (2024). Hybrid Production Structures as a Solution for Flexibility and Transformability for Longer Life Cycles of Production Systems. In: Danjou, C., Harik, R., Nyffenegger, F., Rivest, L., Bouras, A. (eds) Product Lifecycle Management. Leveraging Digital Twins, Circular Economy, and Knowledge Management for Sustainable Innovation. PLM 2023. IFIP Advances in Information and Communication Technology, vol 702. Springer, Cham. https://doi.org/10.1007/978-3-031-62582-4_26
Download citation
DOI: https://doi.org/10.1007/978-3-031-62582-4_26
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-62581-7
Online ISBN: 978-3-031-62582-4
eBook Packages: Computer ScienceComputer Science (R0)