New Standards in Fluid Technology
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New Standards in Fluid Technology
Reasons for new standards
New test dust
Calibration ISO 11171:1999
Multi-Pass-Test ISO 16889:1999
Cleanliness class ISO 4406:1999
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New Standards in Fluid Technology
Reasons for new Standards
In 1999 the following standards were replaced by new ones:
Test dust
ACFTD ISO MTD
Calibration ISO 4402 ISO 11171
Multi-Pass-Test ISO 4572 ISO 16889
Cleanliness Class ISO 4406:1987 ISO 4406:1999
1999
1999
ACFTD = Air Cleaner Fine Test Dust
ISO MTD = ISO Medium Test Dust
ISO = International Organization for Standardization
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New Standards in Fluid Technology
Reasons for new Standards
Incidents that made new standards necessary
AC Fine Test Dust (ACFTD) was no longer available
The particle size distribution of ACFTD was wrong
Improved automatic particle counting technology
Cleanliness requirements for pressure fluids have considerably
increased
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New Standards in Fluid Technology
New Test Dust
Reasons for new standards
New test dust
Calibration ISO 11171:1999
Multi-Pass-Test ISO 16889:1999
Cleanliness class ISO 4406:1999
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New Standards in Fluid Technology
New Test Dust
ISO MTD – The new test dust
Production of the old test dust
ACFTD stopped in 1992. The sole supplier
was AC Spark Plug Division (later
AC Rochester Division), part of General
Motors Corporation.
A standardized test dust complying with ISO
12103-1 A3 has been chosen as a successor:
ISO Medium Test Dust (ISO MTD).
ISO MTD is used for filter performance testing
(ISO 16889) and within reference materials of
NIST (ISO 11171).
NIST = National Institute of Standards and Technology Test dust in fiber glass fleece
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New Standards in Fluid Technology
New Test Dust
Comparison of the particle size distribution of ACFTD with ISO MTD
at the same calibration (ISO 4402)
ISO MTD is physically 10000
ACFTD
and chemically identical
for particle size indicated size
to ACFTD. 1000 ISO-MTD
Number of particles / ml,
Vergleichswerte
It is fine dust from the 100
1 m g/m l
desert of Arizona, USA.
10
0,1
1 10 100
Particle size in µm
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New Standards in Fluid Technology
Calibration ISO 11171
Reasons for new standards
New test dust
Calibration ISO 11171:1999
Multi-Pass-Test ISO 16889:1999
Cleanliness class ISO 4406:1999
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New Standards in Fluid Technology
Calibration ISO 11171
Calibration of automatic particle counters (APC)
APC´s used for Multi-Pass-Test (ISO 16889) are calibrated using NIST reference materials
(SRM 2806)
ISO 4402 (old) ISO 11171 (new)
Particle size definition Particle size corresponds Particle size corresponds
to the longest chord to the projected area
equivalent diameter
Particle size distribution 1964 determined by light- 1993 determined by scanning-
optical microscope, electro-microscope,
incorrect below 7 µm smallest measured
particle size 1 µm
Reference material ACFTD ISO MTD,
certificated by NIST
APC = Automatic Particle Counter
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New Standards in Fluid Technology
Calibration ISO 11171
Definition of the particle size
Previous New
particle size definition particle size definition
acc. to ISO 4402 acc. to ISO 11171
(ACFTD) real size (ISO MTD)
A = 78,5 µm² A = 78,5 µm²
13 µm 13 µm
d =10 µm
L=d = 13 µm
Particle size d corresponds to Particle size d corresponds to
the longest chord the projected area equivalent
diameter
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New Standards in Fluid Technology
Calibration ISO 11171
Correction of a particle size distribution
Comparison of the particle size distribution determined by ISO MTD and
ACFTD-calibration (ISO 4402) and the new NIST-calibration (ISO 11171)
100000
ISO 4402
for particle size indicated size
10000
ISO 11171
Number of particles / ml,
ISO MTD 2,8 mg/l
1000
100
10
1
0 5 10 15 20 25 30
Particle size in µm(c) or µm
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New Standards in Fluid Technology
Calibration ISO 11171
Calibration of automatic particle counters (APC)
All particle sizes in µm, determined by ISO 11171, are supplemented by a „c“ in brackets –
„c“ means „certified“
e.g.: Filter efficiency: 200 = 12 µm(c)
For primary and secondary calibration of particle counters reference materials are used which
are certified by NIST:
Primary calibration with SRM 2806 (Suspension) is carried out by the supplier and after
repairing respectively
Secondary calibration with SRM 8631 (dry ISO MTD) is regularly carried out at the test
bench
SRM = Standard Reference Materials
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Reasons for new standards
New test dust
Calibration ISO 11171:1999
Multi-Pass-Test ISO 16889:1999
Cleanliness class ISO 4406:1999
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Influence of the new test dust ISO MTD and the new
calibration standard ISO 11171 on the Multi-Pass-Test
The Multi-Pass-Test employed for filter performance testing is defined in ISO 16889:1999.
ISO 4572 (old) ISO 16889 (new)
Test dust ACFTD ISO MTD
Calibration ISO 4402 ISO 11171
Particle size indication µm µm(c)
Filtration ratio The minimum beta-value The beta-value is the
is indicated average value of the
numbers of particles
upstream and
downstream of the filter
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Diagram of the Multi-Pass-Test-bench
Test dust
injection circuit
Filter test circuit
Particle
counting
system
APC
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Measurements at the Multi-Pass-Test-bench
Filter test circuit
Test dust Separating rates
injection circuit Pressure drop with increasing with defined
ISO contamination of the filter particle sizes
MTD
Particle
counting
system
APC
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Example for Multi-Pass-Test result presentation
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Indication of the medium beta-value
Beta-Value = f (counts up to 5 bar)
Abstract from Test No. 02042401
600
Beta-value for particles > 10 µm
500
400
(c)
300
200
100
0
0 5 10 15 20 25 30 35 40 45 50
Zählung Nr.
Meßwerte minimaler Betawert = 165 mittlerer Betawert = 276
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Comparison
Test parameter and limits: Multi-Pass-Test ISO 4572 and ISO 16889
ISO 4572 ISO 16889
medium -value 2 - 10 - 75 - 100 - 200 - 1000
filtration rate
10 75 for particle sizes 25 µm (c)
Standard limits
limits to the „finest“ by validation of the test bench
grav. System
< 200 mg/l < 200 mg/l
end value
10 l/min; upper limit by validation of the test bench
volume flow range 4 ... 600 l/min
(Scope + 8.1.2)
test dust ACFTD ISO MTD (ISO 12103-A3)
Test parameter
MIL-H-5606, conductivity > 1.000 pS/m
test fluid MIL-H-5606
(AIR 3520; Nato Code H-515/520; DEF STAN 91-48)
offline-calibration acc. to ISO 11171 or acc. to supplier’s
calibration acc. to ISO 4402 instructions and
APC with ACFTD online-calibration acc. to ISO 11943 with
ISO MTD (ISO 12103-A3)
PMF / R.Kaliciak / 16.03.04 New Standards in Fluid Technology / Page 19 We produce fluid power solutions
New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Comparison
Carrying out of the test: Multi-Pass-Test ISO 4572 and ISO 16889
ISO 4572 ISO 16889
addition of test 1 2 3
10 mg/l
dust 3 mg/l 10 mg/l 15 mg/l
V:Q 1 : 4 (25 %) 1 : 4 (25 %) ... 1 : 2 (50 %)
Carrying out of the test
bottle analysis,
online in front of/after filter; particles > 4µm, 5µm, 6µm, 7µm,
simultaneous in front of/after
8µm, 10µm, 12µm, 14µm, 20µm, 25µm, 30µm (c)
filter
selection of 5 relevant particle sizes, including the range = 2
particles > 10µm, 20µm,
particle counting to = 1000 n
30µm, 40µm
samples after 2 min, and continuous counting intervals 1 min,
10%, 20%, 40%, 80% p counting volume 10 ml
V = system volume [l]; Q = volume flow [l/min]
PMF / R.Kaliciak / 16.03.04 New Standards in Fluid Technology / Page 20 We produce fluid power solutions
New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
Comparison
Test Result: Multi-Pass-Test ISO 4572 and ISO 16889
ISO 4572 ISO 16889
medium -value (temporary 10 %, 20 % ... 100%) for the
beta-values 10 min
selected 5 particle sizes µm (c)
dirt holding
capacity ACFTD-capacity in g ISO MTD-addition of dirt in g Mi
Kennwerte
addition of test
Test results
dust: ISO MTD-dirt holding capacity in g CR
--
retained test dust:
test report 1 page 2 pages
Darstellung
p element = f (ISO MTD-addition of test dust)
characteristic lines -- x (c) = f (% testing time)
x (c) = f (p element)
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New Standards in Fluid Technology
Multi-Pass-Test ISO 16889
A transfer of the old results of the Multi-Pass-Test (ISO 4572) into the new
standard (ISO 16889) is unworkable.
Due to the change of the particle size definition from ACFTD to ISO MTD the indication of
the filter efficiency changes from e. g. 3 µm to 5 µm (c).
Additionally the calculation of the beta value plays a role e. g. from the smallest x 75 to
the medium beta value x(c) 200.
For conversion of the dirt holding capacity from ACFTD to ISO MTD there is no constant
factor (with tests, deviations have been determined of ± 30%).
PMF / R.Kaliciak / 16.03.04 New Standards in Fluid Technology / Page 22 We produce fluid power solutions
New Standards in Fluid Technology
Cleanliness Class ISO 4406
Reasons for new standards
New test dust
Calibration ISO 11171:1999
Multi-Pass-Test ISO 16889:1999
Cleanliness class ISO 4406:1999
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New Standards in Fluid Technology
Cleanliness Class ISO 4406
Classification of numbers of particles acc. to ISO 4406
numbers over 0,02 0,04 0,08 0,2 0,3 0,6 1 3 5 10 20 40 80 160 320 640 1300 2500
per ml up to 0,04 0,08 0,2 0,3 0,6 1 3 5 10 20 40 80 160 320 640 1300 2500 5000
reference number 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
400.000 1.000.000,00
100.000,00
300.000 10.000,00
numbers per 1 ml
numbers per 1 ml
1.000,00
200.000 100,00
10,00
100.000 1,00
0,10
0 0,01
0 5 10 15 20 25 0 5 10 15 20 25
reference number reference number
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New Standards in Fluid Technology
Cleanliness Class ISO 4406
Influence of the new test dust ISO MTD and the new
calibration standard ISO 11171 on the classification according to ISO 4406
The particle size distribution of 100.000
ACFTD-
ISO MTD, determined by SEM, Kalibrierung
has been chosen for reference
for particle size indicated size
10.000 4,2 µm(c) NIST-
Kalibrierung
Numbers of particles / ml,
and compared to ACFTD. 6,4 µm(c)
ISO MTD 2,8 mg/l
1.000
13,6 µm(c)
100
10
1
0 5 10 15 20 25 30
Particle size in µm and µm (c)
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New Standards
Vergleich in Fluid Technology
Cleanliness Class ISO 4406
Influence of the new test dust ISO MTD and the new
calibration standard ISO 11171 on the classification according to ISO 4406
ACFTD ISO MTD selected particle size
1 µm 4,2 µm (c) 4,0 µm (c)
2 µm 4,6 µm (c)
3 µm 5,1 µm (c)
5 µm 6,4 µm (c) 6,0 µm (c)
10 µm 9,8 µm (c)
15 µm 13,6 µm (c) 14,0 µm (c)
20 µm 17,5 µm (c)
25 µm 21,2 µm (c)
The reference particle sizes > 5 µm and > 15 µm of the old version, have been replaced by
> 6 µm(c) and > 14 µm(c) in the new one.
A new reference particle size > 4 µm(c) has been added.
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New Standards in Fluid Technology
Cleanliness Class ISO 4406
Influence of the new test dust ISO MTD and the new
calibration standard ISO 11171 on the classification according to ISO 4406
In the new version ISO 4406:1999 the reference particle sizes have been changed.
ISO 4406:1987 ISO 4406:1999
Reference particle sizes > 5 µm / > 15 µm > 4 µm(c) / > 6 µm(c) / >
14 µm(c)
e.g.: 15 / 12 e.g.: 18 / 15 / 12
The new particle sizes 6 µm(c) and 14 µm(c) (ISO 11171) approx. correspond to the old
sizes 5 µm und 15 µm (ISO 4402).
This change meant that in most cases the same oil samples could be related to the same
cleanliness class, independent of the calibration standard.
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New Standards in Fluid Technology
Cleanliness Class ISO 4406
When measuring samples according to ISO 4406 there are some differences
in the cleanliness classes
The leading filter manufacturers co-operated to see whether cleanliness classes determined
by practical experience could be used as reference values.
The result for >6 µm(c), determined by the new calibration, is half to1 class worse
than the class of the old calibration >5 µm. This results from the rounding from
6,4 µm(c) to 6 µm(c).
The result for >14 µm(c) corresponds in most cases to the same class of the old
calibration >15 µm. The few deviations result essentially from counts at the class limits.
there are no reference values for the 4 µm(c) classification .
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