1
1
                  Ice Cream
                         2
Dr Shamas Murtaza
Lecturer
Department of Food Science and Technology
MNS-University of Agriculture, Multan
                             History
                                  3
 No one knows exactly when ice cream was first produced. Ancient
  manuscripts tell us that the Chinese liked a frozen product made by
  mixing fruit juices with snow.
 This technique later spread to ancient Greece and Rome, where the
  wealthy in particular were partial to frozen desserts.
 After disappearing for several centuries, ice cream in various forms
  reappeared in Italy in the Middle Ages, as a result of Marco Polo
  returning to Italy in 1295 where he had acquired a liking for a
  frozen dessert based on milk.
 From Italy, ice cream spread through Europe during the 17th
  century, long remaining a luxury product for the royal courts.
 Industrial ice cream production began at the end of the 19th
  century when the first mechanical refrigerators were pioneered.
                           Definition
                                  4
 Ice cream (derived from earlier iced cream or cream ice is a frozen
  dessert usually made from dairy products, such as milk and cream.
 Regular Ice Cream
               (no less than 10% milk fat)
 Reduced Fat Ice Cream
               (approximately 7% milk fat)
 Low Fat Ice Cream
               (no more than 3% milk fat)
                 Ice cream Terminology
                                  5
 Moulded
Ice cream or water ice mix is filled into moulds and frozen to produce
stick novelties. After extraction, the products can be dipped in
chocolate or other coatings.
 Filled
Ice cream is filled into cups, containers or cones and may be
decorated with chocolate, cream, ripple and dry materials.
 Extruded
Ice cream is typically extruded onto a tray by means of a time-elapse
filler. A wide variety of products can be produced including stick
novelties, sandwiches, desserts, ball-top cones and so on. As extruded
ice cream
              Composition of Ice Cream
                                   6
       Milk Fat                        10-16%
      Milk solids not fat               9-12%
           Sweetener                   12-16%
    Stabilizer and emulsifier          0.2-0.5%
Water (comes from milk and other       55-64%
       ingredients)
       Raw Materials and Ingredients
                       7
Fat
Milk solids non fat (MSNF)
Sugar/non-sugar sweetener
Emulsifiers/stabilisers
Flavours
Colours
Other ingredients
                                Fat
                                  8
 Fat makes up about 10-15 % of an ice cream mix and may be
  milk or vegetable fat. The fat gives creaminess and improves
  melting resistance by stabilizing the air cell structure of the ice
  cream.
 Milk fat is used in the form of whole milk, cream, butter or
  anhydrous milk fat (AMF). Where the milk fat is replaced by
  vegetable fat, hydrogenated (hardened) coconut oil and palm
  kernel oil are most commonly used.
              Milk solids-non-fat (MSNF)
                                   9
 MSNF consist of proteins, lactose and mineral salts.
 In addition to its high nutritional value, MSNF helps to stabilize the
  structure of ice cream due to its water-binding and emulsifying
  effect. The same effect also has a positive influence on air
  distribution in the ice cream during the freezing process, leading to
  improved body and creaminess.
 The quantity of MSNF should always be in proportion to the water
  content. The optimal level is 17 parts MSNF to 100 parts water:
 The MSNF content is typically around 11% in an ice cream mix
  with a fat content of 10 – 12 %.
                              Sugar
                                 10
 Sugar is added to increase the solids content of the ice cream and
  give it the level of sweetness consumers prefer.
 Ice cream mix normally contains between 12-20 % sugar.
 Different types of sugar can be used, such as cane and beet sugar,
  glucose, dextrose and invert sugar (a mixture of glucose and
  fructose).
 The consistency of the ice cream can also be adjusted by selecting
  different types of sugar.
 In the production of sugar-free ice cream, sweeteners are used to
  replace sugar. Aspartame, sorbitol and glycerol or manitol are the
  most commonly used sweeteners and are applied in conjunction
  with a bulking agent such as malto-dextrin.
               Emulsifiers and Stabilizers
                                  11
 Emulsifiers and stabilizers are typically used as combined products
  at dosages of 0.5 % in the ice cream mix.
 Emulsifiers
 Emulsifiers are substances that assist emulsification by reducing the
  surface tension of liquid products. They also help stabilize the
  emulsion during the homogenization process by creating smaller,
  more uniform fat globules.
 Egg yolk is a well known emulsifier, but is expensive and less
  effective than the most commonly used types. These are mainly
  non-ionic derivatives of natural fats, which have been esterified so
  they attract water molecules at one end and fat molecules at the
  other. The main components of the emulsifiers used in ice cream
  production are mono and di-glycerides of fatty acids.
                                                          Conti…
                                   12
 Stabilizers
 A stabilizer is a substance that has the ability to bind water when
  dispersed in a liquid phase. This is called hydration and means the
  stabilizer forms a matrix that prevents the water molecules from
  moving freely.
 Generally speaking there are two types: protein in the form of
  gelatine, and carbohydrates, including seaweed colloids, hemi-
  cellulose and modified cellulose compounds.
 Stabilizers are used in ice cream production to increase the viscosity
  of the mix and create body and texture. They also control the growth
  of ice crystals and improve melting resistance.
                                                        Conti…
                                 13
 Flavors
 Flavors are a very important factor in the customer’s choice of ice
  cream and can be added at the mixing stage or after pasteurization.
  The most popular flavors are vanilla, chocolate and strawberry.
 In the EU, flavors are classified in three groups:
 Natural,
 Nature-identical
 Artificial. (Nature-identical flavors are the most commonly used)
 Colors
 Natural or artificial colors are added to the mix to give the ice
  cream an attractive appearance.
                                                       Conti…
                                 14
 Other ingredients
 Many molded and extruded ice cream products are coated with
  chocolate. Generally speaking, two types of chocolate coatings are
  used: Real chocolate and chocolate compound, the latter containing
  cocoa powder instead of cocoa mass and cocoa butter, and vegetable
  fat such as coconut or palm kernel oil.
 Ripples (sauces) are incorporated in ice cream for taste and
  appearance. They can also be applied for pencil filling and top
  decoration.
 Dry ingredients are added through an ingredient feeder. A great
  variety of products are used: chocolate, nuts, dried fruit pieces,
  candies, cookies, smarties, caramel pieces.
Flow line for Ice-Cream
          15
     Conti…
16
17