PRESENTATION ON
INDUSTRIAL ATTACHMENT
PRETTY COMPOSITE TEXTILES LTD.
WPE 414: WPE Industrial Attachment
(3 January, 2024 – 7 March, 2024)
Supervisor
DR. SHEKH MAMUN KABIR
Associate Professor
Presenting By
Abu Bakar Siddik Sohanur Rahman Sohan Chinmoy Kumar Saha Md. Sifat Ahmed
2019-1-3-011 Khan 2018-1-3-015 2018-1-3-046
2019-1-3-015
OUR GRATITUDE TOWARDS
Dr. Engr. Md. Zulhash Uddin Dewan Mahbub Kamran Hazrat Ali Shahed
Head, Dept. Of Wet Process Engg Executive Director DGM, Fabric Dyeing & Finishing
Bangladesh University of Textiles Pretty Group Pretty Composite Textiles Ltd.
COMPANY PROFILE
Group Establishment: 2001
Annual Turnover: $32 Million
Corporate Office:
House #5-A, Road # 94,
Gulshan #2, Dhaka -1212
Group of Companies:
Pretty composite textiles Ltd., Oxford Colors Ltd., D & S
Pretty Fashions Ltd.,Pan Pacific Sweaters Ltd., S.SUHI
Industrial Park Ltd., Kaveri Sweaters Ltd., Pretty Sweaters
Ltd., Pretty Sweaters Doo, Pretty ECO Apparels Village Ltd.,
Pretty Washing Ltd., Oxford Shirts Ltd., Pretty Wool Ware Ltd.,
Pretty Engineering Ltd., Pretty Real Estate Ltd., Pretty Auto
Bricks Ltd., Pretty Accessories Ltd…….
PRETTY COMPOSITE TEXTILES LTD.
OXFORD COLORS LTD.
Zamgora 80,17,89 Sq. Ft. 2020
Ashulia,Savar, Dhaka Area Factory Establishment
1520+ 1,400 Crore /- 6 Crore/-
Workers Project Cost Annual Turnover
DAILY PRODUCTION CAPACITY
25 T 4.2 T 16 T
Yarn Package Dyeing Yarn Hank Dyeing Knitting
35 T 50 T 5,000 Pcs
Knit Fabric Dyeing Knit Fabric Finishing Garments
PRODUCT MIX
• T Shirts
• Hoodies
• Polo Shirts
• Trousers
• Shorts
• Dyed Yarn
• Dyed Fabrics
• Finished Fabrics
INTERNATIONAL BUYERS
USA & Canada European & Scandinavian Others Market
Walmarts, Canada Okaidi, S.A. France Carter’s
South America Spring Field, Spain Mr. Price
Soriana, Mexico Jules, France Tema
Celio, SA Tesco, UK OBIABI
Australia H&M, Sweden CI-
Heriag
Cotton on, Australia Celio, France
s
C & A, Netherlands
Debenhams, UK
SUB-CONTRACT BUYERS
TOTAL MACHINARIES
SECTION TOTAL MACHINE
KNITTING SECTION 42
YARN DYEING SECTION 91
BATCH SECTION 2
DYEING SECTION 34
FINISHING SECTION 15
CUTTING SECTION 7
SEWING SECTION 350
QAD & LAB SECTION 40
MAINTENANACE & UTILITY 14
ETP 30
TOTAL 625
YARN DYEING
25 T 4.2 T 5,000 Pcs
Yarn Package Dyeing Yarn Hank Dyeing Piece Dyeing
20 M/Cs 6 M/Cs 6 M/Cs
Bulk Package Dyeing Hank Dyeing Piece
PACKAGE DYEING
Soft Winding( 9 M/C, SSM, Resmi)
Dyeing (20 M/C, Thies)
Hydro Extracting (5 M/C, Dettin)
Drying (3 M/C, StrayField, R F)
Hard Winding (9 M/C, SSM,
Resmi)
KNITTING
16 T
Daily Production
40
Knitting M/Cs
1
Operator per 2 M/Cs
KNITTING
LISKY Taiwan 2
Knitting M/Cs Brand Knitting M/Cs Origin Fabric Inspection M/Cs
12 22(14+8) 6(2+4)
Fleece M/Cs Single Jersey M/Cs Double Jersey M/Cs
IMPORTANT PARAMETERS
Machine Dia Gauge Fabric Type
Yarn Count GSM Stitch Length
Lot No. Yarn Composition Fabric Dia
KNITTING FAULTS
BATCH DEPARTMENT
• Coordination with Planning Dept.
• Fabric Turing
• Sewing
• Nozzle wise Fabric Calculation
• Batch Card Preparation
EXAMPLE OF BATCH CARD
FABRIC DYEING
FABRIC DYEING
35 T 55, 699 sq. ft. 20 M/Cs
Daily Capacity Area Bulk Dyeing
11 M/Cs Thies Canlar, Ides
Sample Dyeing Germany Turkey
DIFFERENT PARTS OF DYEING MACHINE
Figure: Schematic Diagram Of Knit Dyeing Machine
Process Flowchart for 100% Cotton Dyeing
Fill Water
Load Fabric
Temperature Control, 60 deg
Levelling Agent & Acid (60 deg, 10 min)
Inject Detergent + Sequestering Agent + Anti-Creasing Agent
10 min runtime
Temperature Control 70 deg
H2O2 Dosing
Runtime 98 deg, 40 min
Cooling at 80 deg
Rinse at 50 deg, 7 min
Water Drain
Process Flowchart for 100% Cotton Dyeing (Cont.)
Fill Water
Injection Acid at 55 deg, 10 min
Check pH
Temperature at 80 deg, 10min to destroy Enzyme
5 min Rinse
Drain
Fill Water
Inject Salt 60 deg, 20 min
Color Dosing 60 deg, 30 min
Runtime 20 min
Soda Ash Dosing, 20 min
Check sample after 20 min interval
If Shade OK
Rinse 50 deg, 15 min
Process Flowchart for 100% Cotton Dyeing (Cont.)
Drain
Fill Water
Inject Acetic Acid
10 min runtime, 10 min rinse
Drain
Fill Water
Acetic Acid, 50 deg, 10min
Inject Softener
Runtime 50 deg, 20 min
Rinse
Drain
Fill Water
Cold Wash
Unload
DIFFERENT DYEING DEFECTS
FABRIC DYEING FINISHING
50 T 1 3
Daily Capacity Squeezing M/C Slitting M/Cs
3 1 4 (3,1)
Stenter M/C Dryer M/C Compactor M/C
1 1 1
Sueding M/C Raising M/C Shearing M/C
SLITTING MACHINE
Brand: Bianco, Corino
Origin: Italy
Machine: 2, 1
FUNCTION
Slits the tubular fabric into open width
form
Squeezes the fabric to remove extra
water from the fabric.
Remove twist of the fabric.
Chemical finish is applied in the fabric
in impregnation unit
Figure : Schematic diagram of the slitting machine
STENTER MACHINE
Brand: IL-SUNG, BRUCKNER
Origin: Korea, Germany
Machine: 2, 1
FUNCTION
Heat setting is done by the stenter for lycra
fabric, synthetic and blended fabric.
Width of the fabric controlled by the stenter.
Finishing chemicals are applied on fabric by the
stenter.
Loop of the knit fabric is controlled
Moisture of the fabric is controlled by the
stenter.
Spirality is controlled by the stenter.
GSM of the fabric is controlled by stenter.
Fabric is dried by the stentering process.
Shrinkage property of the fabric is controlled.
Curing treatment for resin, water repellent
fabric is done.
Figure : Schematic diagram of the stenter
machine
Compactor Machine
Brand: Ferrarao, Lafer
Origin: Italy
Machine: 3 open, 1 tube
FUNCTION
To control GSM
To control width an dimensional
stability of the fabric
To give soft and smooth hand feel
Performing heat setting
Shade matching
Figure : Schematic diagram of the open width compactor machine
Dryer Machine
Brand: Kranz
Origin: Germany
Machine: 1
FUNCTION
To dry the fabric with the help of burner
and blower
To control the shrinkage of the fabric
To prepare the fabric for next
subsequent process
To dry fabric without tension
To remove residual water containing in
the fabric
Figure : Schematic diagram of the open width dryer
SUEDING, RAISING,
SHEARING
Sueding: Face side brushing
Raising: Fleece fabric Raising
Shearing: Uniform Pile Height
Brand: Lafer
Origin: Italy
Machine: 1, 1, 1
GARMENTS DIVISION
GARMENTS SECTION (CUTTING)
PATTERN DEVELOPMENT
SPREADING
MARKING
CUTTING
SORTING
BUNDLING
GARMENTS SECTION (SEWING)
Fabric received from cutting section
Duplicate counter sample collected
Cut panel measurement check
Thread trimming & sticker removing
Process Quality Check
Sewing
Trim card & accessories collected
Quality check
Lot audit
Send to Finishing
LAB AREA
FUNCTIONS OF DYEING LAB
RECIPE SAMPLE
FORMULATION AND DEVELOPMENT AND
OPTIMIZATION COLOR MATCHING
QUALITY CONTROL RESEARCH AND
AND TESTING DEVELOPMENT
Flow Chart of Dyeing Lab/Lab Dip
Development
MACHINE SPECIFICATIONS IN LAB SECTION
Ahiba IR Eco Dryer Lawer S.P.A Brand:
Brand: DATA COLOR Brand: Xiamen Rapid LAWER Origin: Italy
Origin: China Origin: China No. Of Machine: 01
No. Of Machine: 03 No. Of Machine: 05
TEAM IN LAB SECTION
MAINTENANCE
AND UTILITIES
Monthly Gas Bill:
Around 3.5 Crore Taka
Electricity Bill:
Around 50 Lakh Taka
MAINTENANCE MACHINARIES
BOILER GENERATOR AIR COMPRESSOR AIR DRYER TRANSFORMER
Brand : Brand: Brand:
Brand: Brand:
Bosch,Cochran,Forbes MWM, Bangla CAT KAESER, KAESER UNITED SHAKTI LTD.
Gardener Denver
Origin:
Origin: Origin: Origin: Origin:
Germany Bangladesh
Germany, UK, India Germany, Italy Germany, USA
INSPECTION SYSTEM
Four Point System
Distribution of points:
Defects up to 3 inches: 1 point
Defects from 3 inches to 6 inches: 2 points
Defects from 6 inches to 9 inches: 3 points
Defects more than 9 inches: 4 points
The volume of holes and openings:
1 inch or below: 2 points
More than 1 inch: 4 points
Acceptance for 4 point system:
In each 100 yards fabric, INSPECTION MACHINE
1-28 points = A Class
29-40 points = B Class Brand: TARGET TEXTILE MACHINERY
Above 40 points = Reject Origin: China
Total Machine: 2
ETP
Type: Biological ETP
Physical Infrastructure: 40 feet underground
Total Area:16,000 square feet
Retention Time: 24 hours
Capacity: 400 CUBIC METERS PER HOURS
FUNCTION
To clean industry effluent and recycle it for
further use.
To reduce the usage of fresh water in industries.
To preserve natural environment against
pollution.
To meet the standards for emission of pollutants
set by the
Government & avoid heavy penalty.
To reduce expenditure on water acquisition.
DIAGRAM
DIFFERENT SECTIONS & CAPACITY
Bioreactor
Capacity: 5812 m3
Equalization Tank
Capacity: 2375 m3
Auto Drum Screen
Capacity:400 m3/hours
Neutralization
Tank Capacity:400 m3
Collecting Tank
Capacity:100 m3
Centrifuge
Capacity:15 m3/hours
TEAM IN ETP
THANK YOU FOR YOUR ATTENTION
