MG 611: ENGINEERING FINANCE AND
ECONOMY
      LECTURE 1
 ACCOUNTING AND ENGINEERING ECONOMY
               STUDIES
Modern cost accounting may satisfy any or all of the
 following objectives:
  1. Determine the cost of products or services
  2. Provide a rational basis for pricing goods or services
  3. Provide a means for controlling expenditures
  4. Provide information on which operating decisions may
    be based and the results evaluated
                         Accounting
Accounting is a language about financial information (which is
measurable in term of money) commonly used in business.
Branches of accounting are:
a)Financial Accounting: This is called original accounting, which is mainly
confined to the preparation of financial statement for the various
concern parties and financial institutions.
b)Cost Accounting: The process of accounting for cost which begins with
the recording of income and expenditure or the bases on which they are
calculated and ends with the preparation of periodicals statements and
reports for ascertaining and controlling cost.
c)Management Accounting: Management accounting is a distinctive form
of resource management which facilitates management’s ‘decision
making’ by producing information for managers within organization.
• This is the branch of accounting
  responsible for controlling the cost of
  a product, service or an operation.
• Measures and reports financial and non-
  financial information relating to the cost of
  making products/services, or acquiring or
  utilizing resources in an organization.
• It is responsible for controlling the cost of a
  product, service of an organization
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            Cost Accounting
• It   involves    recording,    controlling,
  estimating and reporting for costs.
• It support decision-making to cut a
  company’s cost and improve profitability
• It provide bases for calculation of costs
  and preparation of statements to
  ascertain and control costs.
• It translate the value chain in the
  production process into financial values.
             Cost accounting
• It is used to help managers understand the
  costs of running a business.
• It is "variable costs" because they varied
  directly with the amount of production.
• Managers could simply total the variable costs
  for a product and use this as a rough guide for
  decision-making processes.
• On other hand, managers must also
  understand fixed costs in order to make
  decisions about products and pricing.
          Elements of costs
• In the context of company of your choice:
• List down five types of costs which you
  know
• Indicate whether they are variable, fixed
  or mixed costs.
• Distinguish between direct cost and
  variable cost by: definition, production
  volume, and scope
           Classification of costs
Classification of cost means, the grouping of costs
according to their common characteristics. Such as
•By nature or element: materials, labor, expenses
•By functions: production, selling, distribution,
administration, R&D, development,
•By variability: fixed, variable, semi-variable
•As direct and indirect
•By controllability: controllable, uncontrollable
•By normality: normal, abnormal
          By nature or elements
• Material
• The cost which is incurred on physical substance
  or thing. e.g. Components or raw materials
  purchase. Material cost can be subdivided into:
•   Direct Material Costs: enter into and form
  part of the finished product e.g. Cost of wood
  incase of furniture.
• Indirect Material Costs: material cost which
  cannot be allocated but can be apportioned to
  or absorbed by cost centers or cost units. e.g.
  Lubricating Oil or grease in maintaining the
  machinery.
         By nature or elements
• Labour
The cost incurred on human efforts. e.g. Salary,
  Wages, Bonus, Incentives, Retirement Benefits,
  Perquisites. Direct Labor Costs or Direct
  Wages;
• Refers to labor cost which can be
  identified with and allocated to cost
  centers or cost units. E.g. remuneration
  paid for converting a raw material to
  finished product.
• They are incurred where production
  process or service delivery takes place
         By nature or elements
• Expenses
The cost incurred for services. Expenses are other
  than material and labour are covered here. e.g.
  Electricity expenses, Rent, Telephone.
Refers to the cost of services provided to an
  undertaking and the notional cost of the use
  of owned assets e.g. depreciation of owned
  factory building. Hiring of assets, rent, etc.
  Expenses are sub divided into:
• Direct expenses or Chargeable Expenses.
• Indirect Expenses.
                    By Function
• In this classification costs are divided according to the
  function for which they have been incurred. E.g.
  production cost, office & administration cost, selling &
  distribution costs
• Production cost: materials, direct labor, stores
  overheads etc.
• Office & administration cost: cost of formulating policy,
  directing the organization and controlling the
• operations.Rent of Office, Depreciation of Office
  equipment, Salary to Office staff, Director Fees,
  Remunerationto CEO.
        Direct and Indirect Costs
(a) Direct costs: Direct costs are costs which can be
    easily attributed to a particular cost center/ product.
    e.g.- the cost of hard disks while assembling an PC
(b) Indirect costs: Cost that must be allocated in order
    to be assigned to a product or department. This
    cannot be assigned directly to any particular cost
    centre. E.g. Costs incurred by the computer
    maintenance and support group, wages paid to
    security staff, storage cost of units produced.
                    By Variability
• Variability cost are classified into three groups viz. fixed,
   variable and semi-variable.
VARIABLE COST
Variable Costs are those costs that vary directly and
   proportionately with the output. There is a constant ratio
   between the change in cost and change in the level of
   output.
• Examples of variable cost are direct wages, direct
   material, Petrol cost for vehicle.
FIXED COST
Fixed Cost is a cost which does not change in total for a
   given time period despite wide fluctuations in output or
   volume of activity
             Class Assignment 1.1
Wakalinga Investment Limited want ot produce rain jackets.
The cost to establish and operate industry includes: i)
Executive salaries and the related cost of benefits ii) Direct
labor iii) Materials used in the product or service Salaries
iv) Expenses for operating a legal department v)
Replacement parts and other maintenance expenses for
jigs and fixtures v) Operation and maintenance (O&M)
expenses for physical facilities (buildings, parking lots,
landscaping, etc.) vi) Insurance vii) lubricating and cutting
oil viii) property taxes ix) Interest cost on borrowed capital
x) Maintenance material and replacement parts for
equipment used to produce a product or deliver a service.
Identify fixed and variable costs
       Class Discussion Question
     (for discussion on next week)
With aid of examples and application of
each, discuss the following classification of
cost accounting:
•By controllability: controllable, uncontrollable
•By normality: normal, abnormal
      Management accounting
• Management accounting or managerial
  accounting is concerned with the provisions
  and use of accounting information to
  managers within organizations, to provide
  them with the basis to make informed
  business decisions that will allow them to be
  better equipped in their management and
  control functions.
       Management accounting
Management accounting information is:
• Designed and intended for use by managers
  within the organization, instead of being
  intended for use by shareholders, creditors, and
  public regulators;
• Usually confidential and used by management,
  instead of publicly reported;
• Forward-looking, instead of historical;
• Computed by reference to the needs of
  managers, often using management information
  system instead of by reference to general
  financial accounting standards.
Services provided by management
            accounting
•   Rate & Volume Analysis
•   Business Metrics Development
•   Price Modeling
•   Product Profitability
•   Cost Analysis
•   Cost allocation
•   Cost Benefit Analysis
•   Cost-Volume-Profit Analysis
•   Life cycle cost analysis
    Services provided by management
                accounting
•   Capital Budgeting
•   Buy vs. Lease Analysis
•   Sales and Financial Forecasting
•   Annual Budgeting
 Management vs cost accounting
• In    management accounting,          establishes
  budget and actual cost of operations,
  processes, departments or product and the
  analysis of variances, and profitability
• Managers use cost accounting to support
  decision-making to cut a company's costs and
  improve profitability.
• As a form of management accounting, need
  not to follow standards, because its primary
  use is for internal managers, rather than
  outside users
          Components of cost
• A component of cost is the cumulative
  or aggregate of different elements of
  cost. The components of cost are:
  – Prime cost/ Direct cost: Is the aggregate
    of Direct material cost, Direct labour
    cost and Direct expenses. Is also known
    as flat or first cost.
  – Factory Cost: is the prime cost plus
    factory overhead(or works overhead)
  – What would factory overhead include in
    a road construction project?
        Components of cost
• Gross cost or cost of production: Is
  the aggregate of factory cost plus
  office and administration overhead.
• Total Cost/ selling cost: is made up
  of gross cost plus selling and
  distribution overhead, also known
  as cost of sales.
 – Total cost includes all elements of
   cost or all the items of expenditure
   till the commodity has finally sold.
Types of costing refers to various
accounting systems used for
ascertaining and analyzing costs. It
includes the following:
 • Absorption  Costing
 • Marginal Costing
 • Standard Costing
 • Direct costing
 • Historical Costing
 • Uniform Costing
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         Absorption costing
• Sometimes referred to as Full Costing;
• This is the practice of charging all
  costs both variables and fixed, to
  operations, processes or products;
• No distinction is made between fixed
  costs and variable costs;
• All costs, whether fixed or variable are
  taken into account to ascertain the
  costs of production.
 Absorption costing – Categorization of costs
Product cost
• Direct materials
• Direct Labor
• Variable Manufacturing overhead
• Fixed manufacturing overhead
Period cost
• Variable selling and administrative expenses
• Fixed selling and administrative expenses
 Unit Cost Computation - Example
• To illustrate the computation/calculation of
  unit product costs under absorption costing
  consider the following example.
• A small company that produces a single
  product has the following cost structure
       Absorption costing - example
Number of units produced per year           6,000
Variable costs per unit (units of money):
Direct materials                              2
Direct labor                                  4
Variable manufacturing overhead               1
Variable selling and Administrative
                                              3
expenses
Fixed costs per year:
Fixed manufacturing overhead                30,000
Fixed selling and administrative
                                            12,000
expenses
Unit product Cost - Absorption Costing Method
Direct materials                                   2
Direct labor                                       4
Variable manufacturing overhead                    1
                                                --------
Total variable production cost                     7
Fixed manufacturing overhead                       5
                                                --------
Unit manufacturing cost                           12
Variable selling and Administrative expenses       3
Fixed selling and Administrative expenses          2
Unit cost                                         17
 Example: Refer to the income statement
 below:                    Products
                              A       B          C        Total (TZS)
Units                       10,000    15,000     25,000      50,000
(a) Sales                    20,000   30,000     50,000     100,000
Direct materials              5,000   15,000     10,000      30,000
Direct Wages                  6,000    4,500      5,000      15,500
Variable factory Overhead     2,600    4,500     13,000      20,100
Variable Selling Overhead     1,400    3,000     10,000      14,400
Fixed Overhead                2,000    3,000      5,000      10,000
(b) Total Costs              17,000   30,000     43,000      90,000
Net Profit (a) – (b)          3,000       0.00    7,000      10,000
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            Marginal costing
• This method is used particularly for short-term
  decision-making. Its principal tenets are:
• Revenue (per product) − variable costs (per
  product) = contribution (per product)
• Total contribution − total fixed costs = (total
  profit or total loss)
• Thus, it does not attempt to allocate fixed costs
  in an arbitrary manner to different products.
           Marginal costing
• The short-term objective is to maximize
  contribution per unit.
• If constraints exist on resources, then
  Managerial Accounting dictates that marginal
  cost analysis be employed to maximize
  contribution per unit of the constrained
  resource.
              Marginal costing
• The costs that vary with a decision should only be
  included in decision analysis.
• For many decisions that involve relatively small
  variations from existing practice and/or are for
  relatively limited periods of time, fixed costs are
  not relevant to the decision.
• This is because either fixed costs tend to be
  impossible to alter in the short term or managers
  are reluctant to alter them in the short term.
            Marginal costing
• Marginal costing distinguishes between fixed
  costs and variable costs as conventionally
  classified.
• The marginal cost of a product –“ is its variable
  cost”. This is normally taken to be; direct
  labour, direct material, direct expenses and the
  variable part of overheads.
            Marginal costing
• Marginal costing is formally defined as:
  ‘the accounting system in which variable costs
  are charged to cost units and the fixed costs of
  the period are written-off in full against the
  aggregate contribution.
• The term ‘contribution’ mentioned in the
  formal definition is the term given to the
  difference between Sales and Marginal cost.
          Marginal costing
Thus
• MARGINAL COST =
  DIRECT LABOUR
  +
  DIRECT MATERIAL
  +
  DIRECT EXPENSE
  +
  VARIABLE OVERHEADS
            Marginal costing
• The term marginal cost sometimes refers to
  the marginal cost per unit and sometimes to
  the total marginal costs of a department or
  batch or operation.
• The meaning is usually clear from the context.
• Alternative names for marginal costing are
  the contribution approach and direct costing
  In this lesson, we will study marginal costing
  as a technique quite distinct from absorption
  costing.
         Unit product Cost Marginal Costing Method
ITEM                                                       COST
Direct materials                                                       $2
Direct labor                                                           $4
Variable manufacturing overhead                                        $1
                                                                     --------
Unit product cost                                                      $7
Fixed costs per year:
Fixed manufacturing overhead                                        $30,000
                                                                    $10,000
Fixed selling and administrative expenses
The $30,000 fixed manufacturing overhead will be charged off in total against income as
a period expense along with selling and administrative expenses)
                   Marginal Costing cont’d…(Example
                                     PRODUCT
                        A               B            C            Total (TZS)
(c) Sales                   20,000          30,000       50,000        100,000
Direct                       5,000          15,000       10,000         30,000
materials
Direct Wages                 6,000           4,500        5,000         15,500
Variable                     2,600           4,500       13,000         20,100
factory
Overhead
Variable Selling             1,400           3,000       10,000         14,400
Overhead
(d) Marginal                15,000          27,000       38,000         80,000
Costs
Contrbtn. (c) –              5,000           3,000       12,000         20,000
(d)
Less fixed                                                              10,000
overhead
Net profit                                                              10,000
            Marginal costing
• There are different phrases being used for this
  technique of costing.
• In UK, marginal costing is a popular phrase
  whereas in US, it is known as direct costing and
  is used in place of marginal costing.
• Variable costing is another name of marginal
  costing.
            Marginal costing
• Marginal costing technique has given birth to
  a very useful concept of contribution where
  contribution is given by: Sales revenue less
  variable cost (marginal cost)
• Contribution may be defined as the profit
  before the recovery of fixed costs.
• Thus, contribution goes toward the recovery
  of fixed cost and profit, and is equal to fixed
  cost plus profit (C = F + P).
            Marginal costing
• In case a firm neither makes profit nor suffers
  loss, contribution will be just equal to fixed
  cost (C = F). this is known as break even point.
• The concept of contribution is very useful in
  marginal costing.
• It has a fixed relation with sales.
• The proportion of contribution to sales is
  known as P/V ratio which remains the same
  under given conditions of production and
  sales.
            Marginal costing
• It should be clearly understood that marginal
  costing is not a method of costing like
  absorption costing.
• Rather it is simply a method or technique of
  the analysis of cost information for the
  guidance of management which tries to find
  out an effect on profit due to changes in the
  volume of output.
• Marginal costing information is used in profit
  volume analysis
          Activity-based costing
• Activity-based costing (ABC) is a system for
  assigning costs to products based on the
  activities they require.
• In this case, activities are those regular actions
  performed inside a company.
• "Talking with customer regarding product
  features" is an example of an activity inside
  most companies.
        Activity-based costing
• Accountants assign 100% of each employee's
  time to the different activities performed
  inside a company (many will use surveys to
  have the workers themselves assign their time
  to the different activities).
• The accountant then can determine the total
  cost spent on each activity by summing up the
  percentage of each worker's salary spent on
  that activity.
         Activity-based costing
• A company can use the resulting activity cost
  data to determine where to focus their
  operational improvements.
• For example, a job-based manufacturer may
  find that a high percentage of its workers are
  spending their time trying to figure out a
  hastily written customer order.
Differences between ABC and tradition costing methods
   1. Consumption of resources versus consumption of
      activities
   • ABC acknowledges that you cannot manage costs,
      you can only managed what is being done and
      then costs will change as a consequence.
   • In traditional cost accounting, however, the
      underlying assumption is that costs can be
      managed, but as most managers have found out
      the hard way - managing costs is almost
      impossible.
   Differences between ABC and tradition costing
                     methods
• The benefit of the ABC mindset is that it opens
  up for a much wider array of measures when
  it comes to improving productivity.
• By investigating systematically what is being
  done, i.e. the activities, one will not only be
  able to identify surplus capacity if it occurs,
  but also lack of capacity and misallocation of
  capacity.
Differences between ABC and tradition costing methods
 2. Volume related allocation bases versus drivers at many
     levels
 •   Due to the historic background of traditional cost
     accounting methods, they tend to use direct labor - or
     other volume related allocation bases - for cost
     assignment purposes.
 •   But as overhead has grown and new technologies have
     come, it goes without saying that assigning costs based
     on only 5 - 15% (in most companies) of total costs is
     highly risky. In fact, the incurred errors are up to several
     hundred percent
Differences between ABC and tradition costing methods
 • In ABC, however, costs are assigned according
   to the 'cause and effect' relationship between
   activities (the actual process) and cost objects,
   which is captured using drivers.
 • Because the drivers are related to the actual
   processes, they occur on several levels. The
   four most common levels are;
   Differences between ABC and tradition costing
                     methods
• Unit level. Unit level drivers are triggered for
  every unit that is being produced.
• For example, for a man and a machine that
  produces one unit at a time, the associated
  direct labor will be a unit level cost driver.
• This is therefore a volume related driver
  similar to the traditional allocation bases.
   Differences between ABC and tradition costing
                     methods
• Batch level. Batch level drivers are triggered
  for every batch produced.
• A good example of that is production
  planning, because the planning is done for
  each and every batch regardless of the size of
  the batch.
• Here, number of batches can be a good driver.
Differences between ABC and tradition costing methods
• Product level. Product level drivers are
  triggered for every product regardless of the
  number of units and batches produced.
• These drivers occur by the sole existence of a
  product.
• A good example of a driver is the number of
  product development hours per product so that
  the more product development hours a product
  triggers, the more product development costs
  should be assigned to that product.
Differences between ABC and tradition costing methods
• Facility level. Facility level driver are drivers
  that are not related to the products at all.
• Costs that are traced by such drivers will
  therefore be allocated to products and not
  traced.
• The difference between allocation and tracing
  is that allocation is quite arbitrary whereas
  tracing is based on 'cause and effect' relations
Differences between ABC and tradition costing methods
• Hence, we see that the traditional usage of fixed
  and variable costs is totally meaningless. In ABC,
  all costs are included.
• However, ABC employs a different usage and
  definition of fixed and variable costs.
• A fixed activity cost is a cost that exists due to
  the very existence of the activity whereas a
  variable activity cost changes as the output of
  the activity changes.
• This distinction is very helpful in various
  improvement efforts.
        Activity-based costing
• Activity-based management includes (but is
  not restricted to) the use of activity-based
  costing to manage a business.
• While ABC may be able to pinpoint the cost of
  each activity and resources into the ultimate
  product, the process could be tedious, costly
  and subject to errors.
            Process of ABC
• ABC can be used to establish the cost of a
  single product or many products produced by
  a company
• The procedure is essentially similar in the two
  approaches
• Lets us first consider the process of costing a
  single product
     Single product costing procedure
Step 1: Get marginal cost data related to the
   product i.e. marginal costs of material
        and labour
Step 2: Get overhead cost data
Step 3: Get a list of activities and their measures
Step 4: Allocate overhead costs to the activities.
Step 5: Compute activity overhead rates for the
        activities
Step 6: Compute product cost based on costs of
        the activities
            Examples of ABC
• XYZ Company makes a single product – a filing
  cabinet - that it sells to office furniture
  distributors.
• The company has a simple ABC system that it
  uses for internal decision making.
• The company has two overhead departments
  whose costs are listed below:
            Examples of ABC
Step 1: Marginal costs of material
        and labour
• Direct materials (TZS 180 per unit)
• Direct materials (TZS 50 per unit)
            Single product ABC
Step 2: Overhead cost data
• Manufacturing overhead =             TZS 500,000
• Selling and administration overhead = TZS 300,000
• Total overhead costs =              TZS 800,000
• The company's activity based costing system
  has the following activities and activity
  measures
                 Single product ABC
Step 3: A list of activities and their measures
Activities                 Activity Measures
  Assembling units =         Number of units
  Processing orders     =    Number of orders
  Supporting customers = Number of customers supported
  Other               =       Not applicable
• Costs assigned to the "other" activity have no activity
  measure; they consist of other costs or costs of unused
  capacity neither of which are assigned to products, orders or
  customers
           Single product ABC
Step 4: Allocate overhead costs to the activities
• XYZ distributes the costs of manufacturing
  overhead and of selling and administrative
  overhead to the activities based on employee
  interviews, the results of which are reported
  below
                    Single product ABC
 Distribution of Resource Consumption Across Activities
                 Assembling Processing Supporting
                                                      Other   Total
                    Units     Orders   Customers
Manufacturing
                    50%         35%          5%       10%     100%
overhead
Selling and
administrative      10%         45%         25%       20%     100%
overhead
Total activity                               100
               1,000 units   250 orders                --      --
measure                                   customers
                      Single product ABC
       The allocation of overhead costs to the activities
                                           Activity Cost Pools
Type of over
head             Assembling   Processing     Supporting
                                                                 Other      Total
                    Units       Orders       Customers
Manufacturing
                  250,000      175,000         25,000            50,000    500,000
overhead(TZS)
Selling
                   30,000      135,000         75,000            60,000    300,000
overhead(TZS)
Total activity    280,000      310,000         100,000           110,000   800,000
                    Single product ABC
Step 5: Compute activity overhead rates for the activities
            Activity rates for the activities
    Activities      Total Cost    Total Activity     Activity Rates
Assembling units    TZS 280,000    1,000 units      TZS 280 per unit
Processing orders   TZS 310,000    250 orders      TZS 1,240 per order
Supporting                                           TZS 1,000 per
                    TZS 100,000   100 customers
customers                                              customer
          Single product ABC
Step 6: Compute product cost based on costs of
         the activities
• RST placed four orders amounting to 80
  cabinets from XYZ during the year. What is the
  cost of a single cabinet?
• The overhead cost for the four orders of a
  total of 80 filing cabinets would be computed
  as follows:
                 Single product ABC
Activity Cost
                   Total Cost       Total Activity   Activity Rate
Pools
Assembling units TZS 280 per unit      80 units       TZS 22,400
Processing        TZS 1,240 per
                                       4 orders       TZS 4,960
orders                order
Supporting        TZS 1000 per
                                    Not applicable
customers           customer
              Single product ABC
Total product cost:
•   Assembling units overheads = TZS 22,400
•   Processing orders over heads = TZS 4,960
•   Direct materials (TZS 180 per unit x 80) = TZS 14,400
•   Direct materials (TZS 50 per unit x 80) = TZS 4,000
TOTAL PRODUCT COST = TZS 45,760
Process for multi product costing
Step 1: Get details of volume, cost, hours, and
   other relevant data related to the
         products
Step 2: Get overhead cost data
Step 3: Compute rates of overheads
Step 4: Allocate overhead costs to the products
        using the rates.
Step 5: Compute product costs by adding
        marginal costs as well as overhead costs
 Process for multi product costing
EXAMPLE
• Refer to the given cost data
• Compute unit product costs using ABC
  method
• Now use absorption method and compare the
  results
           Assignment 1.2
       (to be submitted by next week)
Discuss the concept of the following
cost     accounting  systems.    Give
practical example on application each
cost accounting system
•Standard Costing
•Direct costing
•Historical Costing
•Uniform Costing
      Cost Volume relationships
• Cost-Volume-profit analysis examines the
  behaviour of total revenue, total costs, and
  operating income as changes occur in the
  output level, the selling price, the variable
  cost per unit, and/or the fixed costs of a
  product.
              CVP Assumptions
• Changes in the level of revenue and costs arise
  only because of changes in the number of
  product units produced and sold; i.e., the
  number of units is only the revenue driver and
  the only cost driver.
• The total cost (TC) can be separated into total
  fixed cost (TFC) that does not vary with the
  output level and total variable cost (TVC) (total
  marginal cost) that changes with the output
  level. Mathematically, TC = TFC+ TVC
            CVP Assumptions
• When represented graphically, the behaviors
  of total sales revenue (TSR) and TC are linear
  in relation to output level within a relevant
  range (and time period).
• Demand will always accommodate what is
  produced or offered
• The unit selling price (USP), unit variable cost
  (UVC) and unit fixed cost (UFC) are known and
  constant within a relevant range and time
  period.
            CVP Assumptions
• The analysis covers a single product but can
  be extended to a given proportion of different
  products.
• All revenues and costs can be added and
  compared without taking account the time-
  value of money (see later)
     Cost-Volume-Profit Analysis
Cost-Volume-Profit Analysis (C-V-P) explores the relationship
between costs (fixed and variable), activity levels and profits. That
is, once the variable and fixed elements have been determined
using the tools discussed in the preceding slides, we use the
following profit equation: Profit = SP(x) - VC(x) – TFC = Net Income.
One of the primary purposes of C-V-P is to calculate the Break-Even
Point. It simply represents the number of units the firm must sell to
generate exactly zero net income– to earn neither profit nor loss.
Graphically, as shown in the next slide, Break-Even is the point
where the sales curve and cost curve cross. It should be noted here
that managers are seldom interested in merely breaking even. But
the Break-Even is an important benchmark!
                                                                  78
Cost-Volume-Profit (Break-Even) Chart
                                             $500
            Sales and Costs (in thousands)
                                             $450
TZS                                          $400
amounts                                      $350
                                             $300
are
                                             $250
indicated                                    $200
along the                                    $150
vertical                                     $100
                                              $ 50
axis.
                                                 0   1 2 3 4 5 6 7 8 9 10
                                                          Units of Sales (in thousands)
                                             Volume is shown along the horizontal axis.
                                                                                          79
Cost-Volume-Profit (Break-Even) Chart
                                                                                   Point A
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400
                                      $350
                                      $300
                                      $250
                                      $200
                                      $150
                                      $100
                                       $ 50
                                              0 1 2 3 4 5 6 7 8 9 10
                                                   Units of Sales (in thousands)
     Point A could have been plotted at any
     sales level, because linearity is assumed.
                                                                                             80
Cost-Volume-Profit (Break-Even) Chart
                                                                                        Point A
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400
                                      $350
                                                                                u   e
                                      $300
                                                                         v   en
                                      $250                         R e
                                                              t al
                                      $200              T   o
                                      $150
                                      $100
                                       $ 50
                                              0 1 2 3 4 5 6 7 8 9 10
                                                    Units of Sales (in thousands)
                                      Beginning at zero on the left corner of the graph,
                                      connect a straight line to the dot (Point A). This is
                                      the total revenue or total sales line.                      81
Cost-Volume-Profit (Break-Even) Chart
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400
                                      $350
                                      $300
                                      $250
                                      $200
                                      $150
                                      $100
                                                            Fixed Cost
                                       $ 50
                                              0 1 2 3 4 5 6 7 8 9 10
                                                   Units of Sales (in thousands)
                                       Fixed cost of $100,000 is a horizontal line.
                                                                                      82
Cost-Volume-Profit (Break-Even) Chart
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400
                                      $350
                                      $300
                                      $250
                                      $200
                                      $150
                                      $100
                                       $ 50
                                              0 1 2 3 4 5 6 7 8 9 10
                                                    Units of Sales (in thousands)
                                               A point is marked at $400,000,
                                               where 10,000 units are sold.
                                                                                    83
Cost-Volume-Profit (Break-Even) Chart
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400
                                      $350
                                      $300
                                      $250                         s
                                                          C o st
                                      $200              l
                                                 T   ota
                                      $150
                                      $100
                                       $ 50
                                              0 1 2 3          4 5 6 7 8 9 10
                                                        Units of Sales (in thousands)
   A line is drawn from fixed costs at zero sales ($100,000)
   to this point. This is the total costs line.
                                                                                        84
Cost-Volume-Profit (Break-Even) Chart
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400                Break-
                                      $350
                                                           even
                                      $300
                                      $250
                                                           Point
                                      $200
                                      $150
                                      $100
                                       $ 50
                                              0 1 2 3 4 5 6 7               8 9 10
                                                  Units of Sales (in thousands)
                     The point where the revenue (blue) line and the
                     total costs (orange) line intersect is the break-
                     even point.           (continued)                               85
Cost-Volume-Profit (Break-Even) Chart
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                      $400                Break-
                                      $350
                                                           even
                                      $300
                                      $250
                                                           Point
                                      $200
                                      $150
                                      $100
                                       $ 50
                                              0 1 2 3 4 5 6 7               8 9 10
                                                  Units of Sales (in thousands)
                Break-even is sales of 5,000 units or $250,000.
                                                                                     86
Cost-Volume-Profit (Break-Even) Chart
     Sales and Costs (in thousands)
                                      $500
                                      $450
                                                Operating
                                      $400
                                                Loss Area
                                                          Break-
                                      $350
                                                             even
                                      $300
                                      $250
                                                             Point
                                      $200
                                      $150
                                                                        Operating
                                      $100                              Profit Area
                                       $ 50
                                              0 1 2 3 4 5 6 7                 8 9 10
                                                    Units of Sales (in thousands)
                                                                                       87
                                        LO 4
Cost-Volume-Profit (Break-Even) Chart
 Graph
                                        88
Group Assignment 1.3
A hospital is considering a new procedure to be offered
at $200 per patient. The cost involved per year are:
patient meal $10, electricity bill for operating air-
condition in theatre room $25, surgical equipment
$52,000 consultation fee for Doctor $20, ambulance
$30,000, cleaning bed sheet for patient $10, salary of
ambulance driver $1000, capital for medicine $15,000,
taxes and municipal levy $2,000, and patient admission
fee $35. What is the break-even quantity for this
service? If the most pessimistic sales forecast for the
proposed service were 1,500 patients, what would be
the procedure’s total contribution to profit and overhead
per year?
           Margin of Safety
The Margin of Safety is the difference between
the expected level of sales and break-even
sales. It may be expressed in units or TZS of
sales.
                                           90
             Contribution Margin
The Contribution Margin is the difference between selling price and
variable cost per unit. It measures the amount each unit sold
contributes to covering fixed cost (first) and increasing profit (once
fixed costs are covered).
The relationship is as follows:
                                  SP-VC
                                                                 91
        Contribution Margin Ratio
The Contribution Margin Ratio expresses the
contribution of every sales TZS to covering fixed
cost (first) and operating profit (second). It is
calculated as follows:      SP – VC
                   SP
In other words, for every TZS of sales, X% of that
will contribute to covering the fixed costs, and once
fixed costs are covered X% of every dollar of sales
will be contribute to net income.
                                                 92
          “What If” Analysis
Once the cost structure is modeled (variable
and fixed costs are estimated) managers can
do sensitivity analyses or “What If” Analyses.
This analysis examines what will happen if a
particular action is taken. For example, what
will happen if fixed costs rise by X TZS and
variable costs decrease by Y TZS? Or what will
happen if selling price is decrease by Z TZS?
                                            93
      Multiproduct Analysis
  Up until now we looked at C-V-P
  analysis for a single product. The next
  few slides examine C-V-P as it applies
  to multiple product scenarios. There are
  two approaches we will consider in this
  section:
 Contribution Margin Approach (for
  similar products)
 Contribution Margin Ratio Approach
  (for substantially different products).
                                       94
     Contribution Margin Approach
As indicated, if the products under analysis are
similar (e.g., various flavors of ice cream, various
models of boats), the Weighted Average
Contribution Margin Approach can be used. For
example, if the contribution margin of product A is
TZS 800 and the contribution margin of product B
is TZS 500, and if two units of B are sold for each
unit of A, the Weighted Average Contribution
Margin is TZS 600.
If the products under analysis are substantial
different (e.g., products in a department store), the
Contribution Margin Ratio Approach should be
used. It makes little sense in this case to ask how
many units to break even. The question should be
“how many dollars of sales to break even.”        95
    Assumptions in C-V-P Analysis
  As with most models, there are certain assumptions which are made
  that affect the validity of the analysis.
 Costs can be accurately separated into variable and fixed
  components.
 Fixed costs remain fixed.
 Variable costs per unit do not change over the relevant range.
Operating Leverage
Operating Leverage relates to the level of fixed versus variable costs in
    a firm’s cost structure. The higher the degree of fixed costs, the
    more operating leverage a firm is considered to have. Firms with
    lower variable and higher fixed costs have higher contribution
    margins. This translates into greater profit or loss as sales increase
    or decrease.
Constraints
In the real world there are constraints on how many items can be
    manufactured or how much service can be delivered. So the focus
    shifts from contribution margin per unit to contribution margin per
    unit of the constraint. Examples of constraints include             96
    manufacturing space, labor, parts and materials etc…
Profit volume analysis - example
                      GROUP ASSIGNMENT 1.4
A)   What assumptions guide the use of profit volume analysis?
B)   A certain manufacturing company had Tshs 50,000,000 of sales
     and Tshs 8,000,000 of before tax profits in 2011. An analysis of
     the company’s sales revealed the following:
•    Fixed costs = 10,000,000
•    Variable costs = 20,000,000
•    Semi variable costs(assume 50% variable) = 10,000,000
1.   What contribution does each shilling of sales make to fixed cost
     and profit?
2.   What is the break even sales?
3.   What is the break even quantity?
4.   What would be the effect on profit if prices are increased 30%
     but customers who currently account for 10% of sales are lost as
     a result?
           Group Assignment 1.5
1. By giving example to each, mention types of current
   assets
2. Explain three types of cash flows
3. The best investment decisions is it based on cash flows
   or the profits of the company? Discuss
4. Juma Manufacturing Company (JMC) sold 180,000 units
   of its product for TShs.5000 per unit in year X.
   Maintenance cost and land is Tsh 1500 per unit
   respectively, and cost of building and casual labor is
   TShs.100,000,000 and Tsh. 60,000 respectively
Calculate (a) the contribution margin (b) the operating
   income.
           Group Assignment 1.6 (Deadline for all
               Assignment is 12:00 30th April)
The following list of costs have been extracted from the records of a manufacturing
company for the year ending 31st December, 2020. You are required to prepare a statement
of cost showing: (a) Cost of raw materials consumed (b) Prime Cost (c) Factory Cost (d)
Cost of production (e) Cost of goods sold (f) Total cost of goods sold and profit on sales
    Description of Cost                      Tsh (000)        Description of Cost                    Tsh (000)
1   Stock of Raw Materials (1-1-2020)        3,000       11   Experiment expenses                    400
2   Stock of Raw Materials (31-12-2020)      2,400       12   Wastage of materials                   50
3   Purchases of Raw materials               14,000      13   Factory overhead                       7,000
5   Stock of work-in-progress (1-1-2020)     1,000       14   Establishment on costs                 2,000
6   Stock of work-in-progress (31-12-2020)   800         15   Selling overhead                       4,000
7   Carriage inward                          500         16   Distribution overhead                  1,000
8   Manufacturing wages                      4,000       17   Stock of finished goods (1-1-2020)     1,200
9   Other direct expenses                    200         18   Stock of finished goods (31-12-2020)   3,000
1   Indirect wages                           1,000       19   sales                                  40,000
0