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Cantier For Industry 4.0 - Rev1

Industry details for automation

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0% found this document useful (0 votes)
83 views21 pages

Cantier For Industry 4.0 - Rev1

Industry details for automation

Uploaded by

pradip.adsare82
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 21

© CANTIER SYSTEMS - 2023

MAKING FACTORIES SMARTER

1
Cantier for Industry 4.0 Execution IIoT Intelligence

Digital Transformation X.0

PRIVATE & CONFIDENTIAL


Current state to future state • Transition: Eliminate paper-based processes and
A holistic approach to intelligent manufacturing replace them with automation, digital equipment,
and computer-based systems (e.g. planning &
scheduling))
Digital Enablement Digital Thread Digital Twin
• Integrate: Connect datasets and point solutions to
establish a coherent, connected digital solution
Autonomous
response
(e.g. MES/MOM connection to PLM/ERP)
Process What will happen?
• Visualize: Introduce digital dashboards and real-
time reporting capabilities (e.g. ANDON)
including key metrics and other operational
Why is it information
happening?
Structure
• Analyze: Providing actionable data and insights to
What is happening? enable timely and informed decision making
• Predict: Providing the ability to anticipate and
People IT/OT simulate failures or other significant future events
integration
Remove manual
dependency
in order to model and mitigate the impact
• Optimize: Develop and implement optimization
strategies that provide operational, process and
Technology
energy efficiency gains through continuous
improvement and cost benefit analyses
Transition Integrate Visualize Analyze Predict Optimize

Foundation

© CANTIER SYSTEMS - 2024


Industry Challenges
Lead-time too Equipment is Dependency on The wrong Too many Lack of
Industry Operators unsure Maintenance NPI’s take too
long for market incorrectly temporary staff / resources are localised technology
what to do next can’t prioritise long
Challenges demand configured high turnover being used solutions strategy

Investment in Parts built to Overproduction Work Resources are Can’t predict Slow to react to Network unable Outsourcing
WIP / Inventory incorrect – making too instructions are unavailable at equipment market to support loses in house
too high specification much / too early out of date start of work failures requirements manufacturing knowledge

Paper based Equipment is General asset Designs aren't fit There is no Inconsistent
Bottle necks Increase in Over engineered
tracking is inefficient and/or care is not for defined master approach to
appear to drift customer returns design
inefficient manual conducted manufacturing data source projects

Shortage of Shop floor data Equipment fails Configuration Manual Projects fail to
Ad-hoc Transportation Equipment data
shopfloor storage collated is during management inaccurate meet customer
quality measures costs are too high isn’t available
space inaccurate production isn’t in control reporting expectations

Asset utilisation Delay in Can’t compare as


Poor supplier Hidden factory is Paperwork is in Poor visibility of Restrictive IT Solution support
low / excessive notification of built to design
quality reality storage / lost production Issues infrastructure is costly
overtime failures spec

Industry
Restricted Ineffective Miss-Managed Blind Reactive Localised Inappropriate Inexperienced
Challenge Ad hock Quality
Inventory Resource Operations Shopfloor Maintenance Product IT Project
Procedures
Categories Control Planning Excellence Principles Culture Knowledge Systems Teams

© CANTIER SYSTEMS - 2024


Moving Towards Smart Manufacturing
Integration – Automation - Data exchange – Optimisation – Continuous Improvement

Value
Propositions Supply Chain Quality Resource Operations Shopfloor Maintenance Product Shopfloor IT
Project Support
Management Management Management Management Systems Management Management Management

Advanced Production Shadow IT/OT


Defects/ Non- Resource Product Process Product Consultancy and
Solutions Production
Conformance Scheduling Definition
Scheduling & CMMS
Lifecycle
Projects/ Micro
Training
Propositions Scheduling Optimization Services

Electronic/ Product Twin


Alerts, IT/OT
Material Track & Rework Resource Augmented Predictive (Product 3rd Party
Notifications, & Secured-Edge
Trace Management Dispatching Work Maintenance Definition Management
Co-pilots Computing
Instructions Management)

Digitalized Diagnostic/
Capacity Automated Standard Tooling Machine Design for Single Source of
Operation Commissioning Project Delivery
Management Visual Inspection & Procedures Automation Manufacturing Truth Datalake
Compliance & Co-Pilots

Shopfloor Automated Data Collection Real-time


Plant/Line Machine IIoT Changeover Test
Inventory Process for Trip Track and Trace Reporting &
OEE/ORE Connectivity Management Management
Management Inspection Optimization Dashboard

Manufacturing OEE/ Product Twin


Supply Chain Statistical Resource Automatic Data Wireless/5G
Intelligence/ Maintenance (Data Reporting Support Services
Interactions Process Control Identification Collection Plan Networking
Production Twin Twin & Simulation)

© CANTIER SYSTEMS - 2024


"Elevating Smart Manufacturing with Human-Centric
Co-Pilots, Sustainable Traceability, and Resilient
Federated Edge - Pioneering a Synergistic and
Forward-Thinking Industry."
— Cantier’s X.0 Vision

© CANTIER SYSTEMS - 2024


Cantier MES Existing Solution Concept

© CANTIER SYSTEMS - 2024


Enhancing Manufacturing Operations with Advanced Technologies
Smart Factory Solution

CanMOS X.0TM (Micro Services)

Collaborative
Edge Execution IIoT Connectivity Edge Intelligence
Computing
Cantier MES 4.0

RCS & ADP Command


Meta-Ready Cell Cantier Twin & Virtual
Real-time Dispatcher Center
Traceability QMS Controller Factory Designer

Mobile/Wearable
Device for dynamic
Inventory Maintenance instructions
Private-Secured Edge Message-triggered Total
Task Workflow
Network Operation Scheduler

Intelligence Digital-twin powered


AR-Glass
IIOT
Hypergraph-defined Engineering Co-pilots Head-mounted Display
Intelligent Tracking
IIoT Datalake for Insights & Analytics for dashboard &
simulation

© CANTIER SYSTEMS - 2024


Industry 4.0 Use Case 1 – Resource Management

© CANTIER SYSTEMS - 2024


CanMos X.0 for Resource Management
CanMOS X.0TM (Micro Services)

Collaborative
Edge Execution IIoT Connectivity Edge Intelligence
Computing
Cantier MES 4.0

RCS & ADP Command


Meta-Ready Cell Cantier Twin & Virtual
Real-time Dispatcher Center
Traceability QMS Controller Factory Designer

Mobile/Wearable
Device for dynamic
Inventory Maintenance instructions
Private-Secured Edge Message-triggered Total
Task Workflow
Network Operation Scheduler

Intelligence Digital-twin powered


AR-Glass
IIOT
Hypergraph-defined Engineering Co-pilots Head-mounted Display
Intelligent Tracking
IIoT Datalake for Insights & Analytics for dashboard &
simulation

© CANTIER SYSTEMS - 2024


Industry 4.0 Use Case 2 – Digital Command Center
Network Switch/
Network Center

War center for remote


monitoring

Engineers work remotely


from centralized location

RPA & M/L

© CANTIER SYSTEMS - 2024


Scenario 1 – Predictive Maintenance

VP(Virtual Parameter) model-


Dashboard (or equipment Real-time trace parameter
ing
Alert message for equipment monitoring) monitoring
vendor  Check which parameter and
 Recognize low  Monitor Bull’s eye chart for
condition were used for the
EHI(equipment health index) the equipment
EHI

Tool Level Analysis Parameter Level Analysis


SPC & FDC modeling  Fault & Alarm
Trace data analysis
analysis  Fault
Summary data analysis & Alarm analysis
& SPC Fault & Alarm analysis
 Adjust SPC & FDC control 
Compare the parameter’s
Semi-finished goods analysis Control Chart
 Process Data analysis  Check recent FDC alarm
model  Trace data view & Summary (SPC) dataview
trend in detail Check the parameter’s trend
 Semi-finished goods analysis and tool alarm history
 Trace data view & Summary (SPC) data view

Knowledge Management Automated action for the next


OCAP modeling  Write Problem & Actions for same problem
End
 Make OCAP using GWF FC & further automated proce-  Automated OCAP and e-mail
dure sending with analyzed report

© CANTIER SYSTEMS - 2024


Cantier® MES 4.0 - Predictive Maintenance Dashboard

© CANTIER SYSTEMS 康捷系統 - 2024 © CANTIER SYSTEMS - 202412


Scenario 2 – Factory Performance Alerts
Dashboard (or Factory over- Overall Report
Alert message for Enterprise all monitoring)  Check overall report of
management  Recognize low OFE and yield, quality, fault, OFE,
Throughput throughput

OEE trend chart OFE & OEE analysis


Fault & Alarm report
 Check OEE trend of the  Identify which area and
 Check recent FDC alarm which equipment had the
equipment; Unscheduled
and tool alarm summary
downtime problem

Automated action for the


Knowledge Management
next same problem
 Write Problem & Actions End
 Automated OCAP and e-
for FC & further automated
mail sending with analyzed
procedure
report

© CANTIER SYSTEMS - 2024


Machine Learning: Downtime and Rejects Prediction Dashboard

© CANTIER SYSTEMS - 2024


CanMos X.0 for Digital Command Center
CanMOS X.0TM (Micro Services)

Collaborative
Edge Execution IIoT Connectivity Edge Intelligence
Computing
Cantier MES 4.0

RCS & ADP Command


Meta-Ready Cell Cantier Twin & Virtual
Real-time Dispatcher Center
Traceability QMS Controller Factory Designer

Mobile/Wearable
Device for dynamic
Inventory Maintenance instructions
Private-Secured Edge Message-triggered Total
Task Workflow
Network Operation Scheduler

Intelligence Digital-twin powered


AR-Glass
IIOT
Hypergraph-defined Engineering Co-pilots Head-mounted Display
Intelligent Tracking
IIoT Datalake for Insights & Analytics for dashboard &
simulation

© CANTIER SYSTEMS - 2024


Industry 4.0 Use Case 3 – End Point Management

Next Generation Automation Pyramid Secured Edge Network Architecture


© CANTIER SYSTEMS - 2024
Cantier MOS X.0 Core-Edge Architecture
Stock
Manufacturing info
Design Data Lake Sales
ERP PLM
BI Analytics
Product
Work order, WIP
Digital Twin As Data
a Service Integration Manager

Cantier MES 4.0 Core / Cloud


Work order, WIP
Manufacturing
Master Data WIP Tracking & Genealogy
Management
Product Configuration Quality , CMMS

Offline DB Shop-Floor Inventory Manufacturing Intelligence [BI] Online DB


SQL SQL
Flexible Weekly
Central Central Data Archive
Manufacturing Storage Integration Manager Storage
with
Traceability
Data Transfer every 5 minutes
Publishing MES Transaction <200 millisecond

Integration Manager Integration Manager Integration Manager


Data Moved
Manufacturing
VM
Edge MES SQL
To central
VM
Edge MES SQL
Data Moved
To central
VM
Edge MES
Data Moved
To central
storage storage SQL storage
Operation WIP Quality Local WIP Quality Local WIP Quality Local
CMMS MI Storage Weekly data CMMS MI Storage Weekly data Weekly data
CMMS MI Storage
Purge/Cleanup Purge/Cleanup Purge/Cleanup
IIOT Framework [OPC-UA/MQTT/Driver/API] IIOT Framework [OPC-UA/MQTT/Driver/API] IIOT Framework [OPC-UA/MQTT/Driver/API]

Instruction on MES Transaction data MES Transaction data MES Transaction data
Demand
Shopfloor-1 Shopfloor-2 Shopfloor-3
CNC / PLC / Assy Machines CNC / PLC / Assy Machines CNC / PLC / Assy Machines
Automation
Edge Security & Performance
Ready to Use – Highly Scalable – Multilayer Comprehensive Cyber Security

© CANTIER SYSTEMS - 2024


CanMos X.0 for End Point Management
CanMOS X.0TM (Micro Services)

Collaborative
Edge Execution IIoT Connectivity Edge Intelligence
Computing
Cantier MES 4.0

RCS & ADP Command


Meta-Ready Cell Cantier Twin & Virtual
Real-time Dispatcher Center
Traceability QMS Controller Factory Designer

Mobile/Wearable
Device for dynamic
Inventory Maintenance instructions
Private-Secured Edge Message-triggered Total
Task Workflow
Network Operation Scheduler

Intelligence Digital-twin powered


AR-Glass
IIOT
Hypergraph-defined Engineering Co-pilots Head-mounted Display
Intelligent Tracking
IIoT Datalake for Insights & Analytics for dashboard &
simulation

© CANTIER SYSTEMS - 2024


Cantier MOS X.0 Solution MAKING FACTORIES SMARTER

Transactional Platform Edge Deployment


Master Data
MES Foundation with Task Flow & Micro
Management
Product Configuration
Management
Services
Production Execution,
WIP & Shop Operator Certification Instruction & Recipe Production twin with
Track and Trace &
Floor Control & Skill Set Mapping Management Co-pilot
Genealogy
Inventory Management Location Tracking &
Inventory & Optimization Analytics
In-factory dispatching

Product Quality Yield Management


Incoming/Outgoing Statistical Process Non-Conformance
Quality Quality Control Control (SPC) Management (NCM)
Management (PQM) – with Root Cause
CAPA, RCA) Finding
Equipment Corrective Predictive & Equipment
Fault Detection with
Maintenance Maintenance Maintenance with
equipment SPC
Prescriptive Maintenance twin with
Management (CMMS) worker guidance Maintenance Co-pilot
Production &
Resource effectiveness Sustainable Index Virtual Factory twin
KPI Monitoring Performance
monitoring tracking and publishing with Co-pilot
Monitoring with OEE
3rd party API packaging Hypergraph for
Enterprise Integration
Integration Manager (SAP/Cloud)
for transactional enterprise knowledge
integration integration

IIOT Connectivity OPC UA, SECS/GEM


IIOT Controller Compliant
Metadata Catalog Secured Private Edge

Manufacturing Trigger/time based Blockchain-protected


Reports Intelligence agents Traceability Publishing
Locations

Offices

SINGAPORE (HQ) | INDIA | MALAYSIA |


TAIWAN
UNITED STATES | PHILIPPINES

Global Presence

CHINA | THAILAND | INDONESIA | VIETNAM


AUSTRALIA | RUSSIA | EUROPE

www.cantier.com

© CANTIER SYSTEMS - 2024

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