Drilling Fluids
Mud is the
lifeblood of the drilling operation
April - 2008
MUD CIRCULATION AND
SOLIDS REMOVAL
Drilling Fluid Functions
1. Remove cuttings from the well.
2. Control formation pressures.
3. Suspend and release cuttings.
4. Seal permeable formations.
5. Maintain well bore stability.
6. Minimize reservoir damage.
7. Cool, lubricate, and support the bit and drilling assembly.
8. Transmit hydraulic energy to tools and bit.
9. Ensure adequate formation evaluation.
10. Control corrosion.
1. REMOVE CUTTINGS FROM
THE WELL
Cuttings removal (hole cleaning) is a function
of:
Cuttings size, shape & density
ROP
Drill string rotation
Mud viscosity & density
Annular velocity of the drilling fluid
REMOVE CUTTINGS FROM .1
THE WELL
Generally, higher-viscosity fluids improve cuttings
transport
higher annular velocity improves cuttings removal
high velocities may cause turbulent flow, which helps
clean the hole but may cause other drilling or well
bore problems
If the annular velocity of the drilling fluid is greater
than the slip velocity of the cutting, the cutting will
be transported to the surface
REMOVE CUTTINGS FROM .1
THE WELL
Cuttings transport in high-angle and horizontal
wells is more difficult than in vertical wells
since the cuttings settle to the low side of the
hole
REMOVE CUTTINGS FROM .1
THE WELL
High density fluids aid hole cleaning by
increasing the buoyancy forces acting on the
cuttings
Higher rotary speeds also aid hole cleaning by
introducing a circular component to the
annular flow path
CONTROLLING FORMATION
PRESSURES
The pore pressure depends on:
The density of the overlying rock
The pressure of the interstitial fluid
If the fluid hydrostatic pressure does not balance the
pore pressure the following may occur:
Influxes of formation fluid into the wellbore
Lost circulation
Stuck pipe
CONTROLLING FORMATION
PRESSURES
The pressure balancing the formation pressure is
composed from the hydrostatic pressure under static
conditions:
P = Depth (ft) x Density (ppg) x 0.052
Under circulating conditions the effective pressure is
increased by the pumping pressure. This forms the
Equivalent Circulating density (ECD):
ECD = Density (ppg) + Ann Press Loss
Depth x 0.052
SUSPEND AND RELEASE
CUTTINGS
quick as possible at surface
Several properties and parameters influence cuttings removal
rates :
Viscosity
Gel strength
Velocity
A gel structure is required to suspend the cuttings under
zero shear conditions:
The gel structure is caused by attractive forces which develop in
the fluid.
The longer the fluid is static the stronger these forces become
The gel structure should be easily broken
The gel properties are especially important for deviated and
horizontal wells as the distance solids have to settle is very small
SEAL PERMEABLE
FORMATIONS
Damage to the formation while drilling to the
reservoir:
Formation swelling (Normally clay and Salt formations)
Washouts (Clay and Salt formations or any
unconsolidated formation)
This can result in:
Difficult directional control
Poor zonal isolation
Excess mud and cement costs
Poor Hole Cleaning
Stuck Pipe
Difficult fishing jobs
Damage to the reservoir will result in loss of
production or the need for remedial treatment. This
can result from:
Solids blocking reservoir pores
Emulsion droplets blocking reservoir pores
Swelling clays
Ions from the formation and drilling fluid
forming insoluble salts
SEAL PERMEABLE
FORMATIONS
The filter cake reduces the flow of fluid into the
formation.
The filter cake should be thin with a low
permeability
This avoids reducing the effective hole diameter
It also reduces the chance of differential
sticking
COOL & LUBRICATION
The drilling fluid removes heat from the bit which is then
dispersed at the surface
Fluid formulations are not changed to improve this
function
Extra lubrication may be required between the drill string and
the casing or wellbore, especially in directional wells
Liquid additives are used, or Oil based mud
Solid additives are sometimes used such as glass beads,
plastic beads, graphite or nut plug
Drill pipe rubbers are sometimes added to reduce wear
between the casing and drill pipe
TRANSMIT HYDRAULIC
ENERGY
TO TOOLS AND BIT
Power Downhole motors
Turbines to turn the bit or power MWD /
LWD equipment
Transfer information from measurement
equipment to the surface
This is done with a pressure pulse
ENSURE ADEQUATE
FORMATION EVALUATION
The operator will always require the following
information:
Rock type being drilled
The cuttings should not dissolve or disintegrate
Analyses of gases
The gases should separate easily from the mud
CONTROL CORROSION
The fluid should be non corrosive to the:
Drill string
Casing
Surface equipment
Corrosion can lead to:
Wash outs
Twist offs
Pump failure
Surface Leaks
Support to string weight
Aids in supporting part of the weight of the
drill string and casing
The degree of buoyancy is directly
proportional to the density of the fluid.