Industrial Water Processing
Industrial Water Processing
Industrial Water Processing
• Turbidity
• Microorganism
• Organic substances
• Alkalinity
• Iron/silica etc
TSS
Total Suspended Solids (TSS) are
solids in water that can be trapped
by a filter.
•Caused by presence of calcium and magnesium sulfates and/or chlorides. Cannot be removed
by boiling.
•Removed using a water softener/ ion exchanger
TYPICAL VALUES:
SOFT 70 - 140 ppm
SLIGHTLY HARD 140 - 210 ppm
MODERATELY HARD 210 - 320 ppm
HARD 320 - 530 PPM
Carbonate Hardness
• AERATION
• CLARIFICATION
• DE-AERATION
• DE-ALKALIZING
• DISTILLATION
• FILTRATION
i. DEEP BED SAND FILTRATION
ii.ACTIVATED CARBON FILTER
FILTRATION
• Oldest water treatment process (cloth filters)
• Removes suspended solids, colloidal matter
(flocculate, iron oxide etc.)
• Typically a bed of sand or anthracite or both
• Water flows through bed either by gravity or by
pressure
• Material collects on top of bed and as thickness
increases, has to be removed
• Material removed by backwashing with water
flow reversed.
• Often scouring with air carried out.
Filtration vs Purification
• Water Filtration:
• Removal of suspended solids in water
• Media Filters, Ultra/Micro-Filtration, Cartridge filtration
• Water Purification:
• Removal of dissolved ions in water
• Reverse Osmosis, Nanofiltration
Normal Filtration
Ions and
particles
Used in: cartridge filters, dual media filters, etc.
Cross Flow Filtration
Feed Concentrate
Ions Only
Permeate
Used in: Reverse Osmosis, Nanofiltration, Micro/Ultra filtration
Filtration Classifications
Elements of Membrane Separation
A number of membrane-based desalination processes are
used on industrial scale.
the membrane-based processes include
Reverse osmosis,
Nano-filtration,
Ultrafiltration, and
Microfiltration.
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Differences among membranes
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Spiral Wound Membrane Element Basics
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Membrane Treatment
Reverse Osmosis
Salt Reduction
Particle and Microbial Filtration
Nanofiltration
Some Salt Reduction
Particle and Microbial Filtration
THM Precursor removal
Micro/Ultrafiltration
Particle and Microbial Filtration
THM Precursor Removal
Typical Recoveries
• RO 65-85%
• NF 80-90%
• UF 80-95%
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RO- Reverse Osmosis
Reverse Osmosis, commonly referred to as RO, is a process where you demineralize or
deionize water by pushing it under pressure through a semi-permeable
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RO Basics
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Treatment Scheme
• To increase the efficiency and life of reverse osmosis system, effective pretreatment
of the feed water is required.
• Pretreatment is suggested to control following parameters in RO module.
To remove Suspended Solids
To avoid Scaling of dissolved salts
Biological Fouling
• To control the above rated parameters following systems are available at RO Plant.
Filtration System:
•The suspended solids area usually removed from raw
water through sand filters.
•Two filters with backwashing systems have been
provided.
Permeate
Rejects
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Features of the RO Membranes
The membranes are formed of thin film of polymeric material several thousand
Angstroms thick cast on polymeric porous material.
Commercial membranes have high water permeability and a high degree of semi-
permeability.
The membrane must be stable over a wide range of pH and temperature, and have good
mechanical integrity.
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Basic Definitions
• Recovery - ratio of permeate flow to feed flow, expressed as a
percentage
FEED PRODUCT /
WATER HIGH PERMEATE
PRESS.
PUMP
SEMI- REGULATING
PERMEABLE VALVE
MEMBRANE
REJECT /
BRINE
Recovery Rate, %
Permeate Flow
% Recovery = x 100
Feed Flow
Permeate TDS
% Salt Passage = x 100
Feed TDS
Permeate TDS
% Rejection = 1 - x 100
Feed TDS
Feed Permeate
Concentrate
Membrane Flux
Definition
How much permeate produced per square foot of membrane.
Defined as Gallons per sq ft. per day (GFD).
• Alkalinity
• Hardness (Calcium)
• pH
• TDS
• Temperature
LANGELIER SATURATION INDEX (LSI)