FIELD STUDIES
JUTE CRAFT CLUSTER
SUBMITTED TO:
MR. RAJDEEP SINGH KHANUJA
PRESENTATION BY:
ANANDITA SINGH
AYESHA RAJ
NISHU SHAKYA
NUPUR SINHA
PULKIT VERMA
RIYA TULSIYANI
ABOUT JUTE
WHAT IS JUTE?
Jute, a long, soft plant fiber that is spun into
coarse, strong threads, is obtained from the
plant Chorcorus genus.
The jute plant, a native of the Indian subcontinent,
is an annual growing to a height of around 10 to
12 feet with a central cylindrical stem, and 4- to
6-inch long light green leaves and yellow flowers.
The jute fibers are located beneath the bark,
primarily concentrated near the woody, central
parts of the stalk. The two species of the jute plant
do not differ much except in terms of quality of
the jute fibers, growing habits, and the shapes of
their respective seed pods.
PROPERTIES OF JUTE
Jute fibre is 100% bio-degradable and
recyclable and thus environmentally friendly.
Jute is a natural fibre with golden and silky
shine and hence called The Golden Fibre.
Jute is the cheapest vegetable fibre procured
from the bast or skin of the plant's stem.
It is the second most important vegetable
fibre after cotton, in terms of usage, global
consumption, production, and availability.
It has high tensile strength, low extensibility,
and ensures better breathability of fabrics.
Therefore, jute is very suitable in agricultural
commodity bulk packaging.
MANUFACTURING PROCESS
MANUFACTURING PROCESS
The process sequences are almost same for all types of yarn manufacturing. Jute spun yarn
manufacturing process is given below:
Selection of jute for a batch:
A definite number of same or different types of jute bales are selected for
manufacturing a particular type of yarn is called selection of jute for a batch.
Piecing up:
Opening of jute bale and separation of stiff root from according to specific weight (1-2
lb) is called piecing up.
Softening and Lubricating:
Jute is stiff and hard fiber is needed to soften by the application of emulsion in softening
or spreader machine. Normally jute spreads uniformly in the softening or spreading
machine and emulsion is applied at open jute fiber. (Emulsion is the mixture of oil, water
and emulsifier.)
Conditioning or pilling:
It is the storing of emulsified jute fiber at specific condition. (Time 36-72 hour in a little
bit warm place)
Carding (Breaker card):
The main object of carding is separating the fiber from one another by
breaking its entanglement.
Finisher card:
In this process semi-open jute fiber is further open by the rollers and cylinder
of this machine, which are pinned in the same manner as in breaker card but
pins are finer and set closer together in this card machine for better
separation and opening.
Drawing:
There are three drawing machine in jute processing line. 1st draw sliver feeds
at 2nd draw machine and 2nd draw sliver feeds at 3rd draw machine. The
fineness of 3rd draw sliver is suitable to feed jute spinning machine.
Spinning:
In jute spinning frame flyer is used to insert twist to produced yarn after
required draft.
MACHIENERY CHEMICAL TREATMENTS
JUTE SOFTENER MACHIENES BLEACHING
CARDING MACHIENES ACETYLATION
DRAWING MACHIENES CO- POLYMERISATION
SPINNING MACHIENE SODIUM CARBONATE
TWISTING MACHIENE CHLOROFORM
COP WINDING MACHIENE TOLUENE
MACROLL WINDING MACHIENE DISTILLED WATER
REELING MACHIENE METHANOL
SACKING LOOM DPMIC
USES OF JUTE
ROPES JUTE FABRICS
JUTE FURNITURE MOBILE COVER
ALTERNATIVE USES
Jute is a natural fibre and it is bio-
degradable and soil-friendly, and
used in packaging and in various ways
as diversified product.
Jute stick is the main source of fuel
and finishing of orchards in the rural
area. Jute cultivation created more
employment of agricultural workers
than any other crop.
The major products of jute are
sacking, hessian, cloths, carpet and PACKAGING
now various diversified products.
JUTE
CLUSTER
ABOUT
SHRI NAV JYOTI HANDLOOM HANDICRAFT AND GRAMUDHY TRAINING SAMITI is
located in BHOPAL Madhya Pradesh . SHRI NAV JYOTI HANDLOOM HANDICRAFT
AND GRAMUDHY TRAINING SAMITI is registered as a Society at Bhopal of state
Madhya Pradesh with Ngo unique registration ID 'MP/2013/0060775'.
The NGO registration is done by Registrar of Societies with registration number 5824
on the date of 1998 April 22nd Wed , Its parent Organaisation is Paul Foundation.
The Chairman of SHRI NAV JYOTI HANDLOOM HANDICRAFT AND GRAMUDHY
TRAINING SAMITI is Mr. Phool Singh Thakur and Chief functionary officer is Mr. Phool
Singh Thakur. Promoter is Mr. Virendra Kumar.
MOTTO
Mrs. Meena Tiwari is a well-known
artisan, who has a 23 years of
experience in making jute craft.
She started her carrier in 1993 and in
2001 she started to work with Sri
Navodaya Kala Vikas Kendra, Bhopal.
Mr. P S Takur, who is a president of the
organization explained that the
organization was founded in the year
1998 and there were only 7 members at
the beginning.
The motto of the organization is to
create work opportunity to the needy.
Organization implemented 110 Jute
Craft Training programs and Jute Design
development workshop program, or
different welfare activity, all project
sanction by govt. of India and State
govt.
MATERIAL
• Jute fibre- Jute fibres are the basic
material for the craft which is
available in local market.
• Needle and Thread- Used to sew the
article for stiffness and durability.
• Natural colours- Used for dyeing the
jute fibres.
• Scissor - To remove extra fibres to
obtain a neat finish.
MAKING PROCESS
Braiding the jute fibres
Braided strand is stiched by coiling in to get regular
shape
The strand is sewed by looping in, to get a round
shape
The outer layer is designed and stiched using
needles and
thread
The extra thread is removed.
SURROUNDINGS
Space is clustered with
material and
unfinished/finished products.
Ergonomically the seating of
the people is not sufficient.
Insufficient storage space.
Disorganised structure.
WAGES
Monthly wages
Temporary artisans – Rs 2000 to Rs 3000/month
Permanent artisans – Rs 8000 to 10000/month
Timings – 10:00 am to 5:00 pm
PRODUCTS
Jute is one of the major textile fibre that is used extensively in the manufacture of
different types of traditional packaging fabrics, carpet backing, mats, trendy bags,
tarpaulins, lampshades, ropes, twines, decorative items, footwear, greetings cards,
molded door panels, table placemats and other innumerable useful consumer
products.
Some products price are:
Bags – Rs 500
Jhulas- Rs 1000
Mat – Rs 600
Jhumar- Rs 120
Pen Stand – Rs 60
Tea Set – Rs 80
Key chain – Rs 10
School Bag – Rs 200
Folder Bag – Rs 120
BIBLIOGRAPHY
https://blog.utsavfashion.com/fabrics/jute-fabric
http://www.fibre2fashion.com/industry-article/6257/applications-of-jute
http://www.urbanara.co.uk/journal/buying-guide/jute/
http://fashion2apparel.blogspot.in/2017/05/jute-yarn-manufacturing-process.html
http://www.calcuttayellowpages.com/adver/105993.html
https://textilelearner.blogspot.com/2015/02/uses-of-jute-application-of-jute.html
HANDLOOM HANDICRAFT KALYAN SEWA SAMITI.
MR. P S THAKUR, PRESIDENT
SHRI NAV JYOTI HANDLOOM, BHOPAL