10/26/2018
OUTLINE OF PRESENTATION
INTRODUCTION TO MIVAN
MIVAN SYSTEM ADVANTAGES AND CONSTRAINS.
MATERIALS AND EQUIPMENTS IN MIVAN.
IDEAL MIVAN PROCEDURE.
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INTRODUCTION
MIVAN IS A BRAND NAME FROM FAR-EAST MALAYSIA.
IT IS HIGH STRENGTH ALLUMINIUM ALLOY FORMWORK.
THIS SYSTEM IS A SET OF FORMWORK PANELS PRECISION ENGINEERING FROM
ALLUMINIUM ALLOY AND CONNECTED TOGETHER TO FORM A MOULD INTO WHICH
CONCRETE IS POURED.
PANELS ARE LIGHT WEIGTH MAX 20KGS/SQM BUT VERY STRONG TO WITHSTAND
PRESSURE UPTO 8TONNES/SQM WHEREAS, WEIGHT OF CONVENTIONAL
SHUTTERING IS 36KGS/SQM AND CAN WITHSTAND PRESSURE UPTO 2TONNES/SQM.
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MIVAN SYSTEM
THE PANELS ARE CONNECTED BY PINS AND WEDGES WHICH ALSO SERVE TO CONNECT
THE WALL TIES.
SLAB PANELS ARE SUPPORTED BY ALLUMINIUM PROPS POSITIONED AT SHORT SPANS
TO MINIMIZE THE RISK OF DEFLECTION.
THE PROPS ARE SPECIALLY DESIGNED IN ‘V’ SHAPE TO ALLOW REMOVAL OF SLAB
PANELS AS EARLY AS POSSIBLE.
THIS SYSTEM INVOLVES MONOLITHIC POURING OF SLAB WALLS AND OTHER
STRUCTURAL MEMBERS INCLUDING THE CENTRAL CORE.
SLAB IS DIVIDED INTO SEGMENTS AND CONCRETING IS DONE SEGMENT-WISE.
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MIVAN SYSTEM
WITH THIS MODULAR FORMWORK ONE FULL SLAB CAN BE COMPLETED WITHIN 6-7 DAYS.
IN THIS SYSTEM THE DESHUTTERING FOR VERTICAL SURFACE CAN BE DONE AFTER 12
HOURS AND SLAB BEAM SOFFIT AFTER 36- 40 HOURS KEEPING THE PROPS IN POSITION
PROVIDED THE CONCRETE HAS ATTAINED ATLEAST 40-45% OF CHARACTERISTIC STRENGTH.
THIS SYSTEM IS MORE SAFE AS THE SYSTEM GOES UP WITH THE SAFETY BRACKETS
PLATFORM AND NET BARRICATED OUTSIDE THE PERIPHERY.
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MIVAN SYSTEM-ADVANTAGES
The formwork is specifically designed to allow rapid construction on all types of architectural
layouts.
Total system forms the complete concrete structure.
Custom design to suit the project requirements.
High quality finish.
Panels can be reused more than 150 times.
Light weight easy to handle.
Earlier stripping of formwork.
In this system the prop head is an individual assembly so props will remain at their position while
de-shuttering the soffit panels.
No external scaffolding is required as working platforms brackets are provided.
Frequency of props under soffit of beams and slabs is less as compared to the conventional system.
We can skip internal block work/ internal plaster/ external plaster.
Effects on carpet area.
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MIVAN SYSTEM-CONSTRAINS
The slab and beam are casted in one pour so segregation may happen.
Pulling out wall ties and sleeves after concreting and grouting them properly.
The parts are manufactured of definite Dimensions as per architectural drawings so no other
changes can be made afterwards.
For reuses the architect is restricted in new Design.
Initial cost of material is more.
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MIVAN SYSTEM
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EQUIPMENTS AND MATERIALS IN MIVAN
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EQUIPMENTS AND MATERIALS IN MIVAN
ROCKER (RK):
THE ROCKER FORMS THE WALL FACE AT
THE BOTTOM OF WALL PANELS AND HELPS
TO FACILITATE STRIKING.
ROCKER
WALL PANELS (W):
THE WALL PANEL FORMS THE FACE
OF THE WALL FROM THE TOP OF
ROCKER TO THE UNDERSIDE OF TOP
PANEL.
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EQUIPMENTS AND MATERIALS IN MIVAN
TOP PANEL (T):
WALL PANEL ABOVE W-PANEL,FORMS WALL FACE
ABOVE SATNDARD HEIGHT WALL PANELS
WALL PANEL(INTERMIDIATE ELEVATION) (WX):
FORMS WALL FACE WITH THE BOTTOM OF WALL
PANEL BEGINNING AT ELEVATION ABOVE THE
ROCKER LEVEL.
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EQUIPMENTS AND MATERIALS IN MIVAN
KICKER (K):
FORMS WALL FACE AT TOP OF WALL
[Link] TO CONCRETE AND
ACT AS A “LEDGE” FOR WALL PANELS ON
NEXT FLOOR TO SIT AND ATTACH.
KICKER
KICKER CORNER (KC):
IT IS PROVIDED AT CORNERS OF WALL
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EQUIPMENTS AND MATERIALS IN MIVAN
INTERNAL CORNER (IC):
THE INTERNAL CORNER
CONNECTS TWO PIECES
OF VERTICAL
FORMWORK TOGETHER
OF THERE INTERNAL
INTERSECTION.
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EQUIPMENTS AND MATERIALS IN MIVAN
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EQUIPMENTS AND MATERIALS IN MIVAN
DECK PANEL (D):
THE DECK PANEL REST BETWEEN
PAIRS OF MIDBEAM AND PROVIDES
A HORIZONTAL SURFACE FOR
CASTING OF SLAB.
DECK PANEL
SOFFIT LENGTH (SL):
THE SOFFIT LENGTH FITS INTO TOP
OF THE WALL PANEL. IT PROVIDES
SUPPORT TO THE EDGE OF THE SOFFIT LENGTH
DECK PANELS AT PERIMETERS OF
ROOM.
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EQUIPMENTS AND MATERIALS IN MIVAN
END BEAM (EB):
FORMS SOFFIT OF SLAB AND ENDS OF
DECK PANELS BY CONNECTING TO SOFFIT
LENGTH ON ONE END AND DECK PROP
HEAD ON THE OTHER END.
MID BEAM (MB):
THIS FITS ONTO THE END OF DECK PROP
USING THE BEAM BARS,PINS AND
[Link] MID-BEAM PROVIDES
SUPPORT TO THE DECK PANEL.
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EQUIPMENTS AND MATERIALS IN MIVAN
DECK PROP (DP):
SUPPORTS THE SOFFIT OF SLAB
AND CONNECTS TO PROP LENGTH
AND THE END/MID BEAM.
PROP LENGTH (PL):
THE PROP IS OF SPECIFIC LENGTH BEAM BAR(BB):
FOR EACH [Link] TRANSMIT THIS ARE USED IN PAIRS TO FIX THE MID BEAM
THE LOAD TO THE PREVIOUS SLAB. AND END BEAM TO THE DECK [Link] BEAM
BAR IS REMOVED WHEN THE SLAB IS CAST TO
ALLOW QUICK STRIKING OF DECK FORMWORK.
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EQUIPMENTS AND MATERIALS IN MIVAN
MID BEAM(MB)
DECK PANEL(D)
END BEAM(EB)
BEAM BAR (BB)
CONNECTING DP AND SOFFIT LENGTH(SL)
EB/MB TO PL
WALL PANEL(W)
PROP LENGTH
(PL)
INTERNAL
CORNER (IC)
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EQUIPMENTS AND MATERIALS IN MIVAN
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EQUIPMENTS AND MATERIALS IN MIVAN
BEAM SIDE PANEL (B):
THE BEAM SIDE PANEL IS USED TO FORM
BEAM SIDE.
BEAM SOFFIT BULKHEAD(SB):
IT FORMS THE SOFFIT OF BEAMS.
PROP HEAD FOR SOFFIT BEAM(BP/NP):
FORMS THE SOFFIT OF THE BEAM AND
CONNECTS TO THE PROP LENGTH AND TO
THE BEAM SOFFIT FORMWORK
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EQUIPMENTS AND MATERIALS IN MIVAN
SOFFIT LENGTH(SL)
BEAM PROP(BP/NP)
BULK HEAD SOFFIT(SB)
BEAM SIDE PANEL(B)
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EQUIPMENTS AND MATERIALS IN MIVAN
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EQUIPMENTS AND MATERIALS IN MIVAN
COLUMN CORNER (CC):
FORMS HORIZONTAL
CORNER BETWEEN WALL
FACE AND BEAM SOFFIT.
PANEL PULLER:
IT IS REQUIRED FOR
REMOVING PANELS AFTER
CONCRETING.
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EQUIPMENTS AND MATERIALS IN MIVAN
PINS:
THE SPECIAL PINS IS USED TO
CONNECT MID BEAM AND BEAM
THROUGH DECK PROP BY
PROVIDING BEAM BARS BOTH
SIDE OF DECK PROPS.
WALL TIE:
THIS TIE IS USED IN WALL IN
PLACE OF TIE ROD DUE TO ITS
FIX HOLE THE WALL THICKNESS
REMAINS SAME
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EQUIPMENTS AND MATERIALS IN MIVAN
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EQUIPMENTS AND MATERIALS IN MIVAN
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EQUIPMENTS AND MATERIALS IN MIVAN
TYPICAL CUT-OUTS:
SINCE THE NUMBER OF CUT-OUTS
ARE ALREADY MORE IN OUR
DESIGN IT IS PLANNED TO
UTILISED THOSE CUT-OUTS AND
PROVIDE AS LESS NUMBER OF
CUT-OUTS AS POSSIBLE.
TILL NOW IT IS PLANNED TO HAVE
FOUR NUMBER OF CUTOUTS IN
EACH BUILDING.
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EQUIPMENTS AND MATERIALS IN MIVAN
SAFETY BRACKET:
IT IS USED IN OUTER
PERIPHERY OF THE BUILDING
FOR SAFETY PALTFORM AND
ALSO SAFETY BARRICADING.
CHECKS IN MIVAN:
[Link] LINE CHECK.
[Link] CHECK.
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IDEAL MIVAN PROCEDURE
MIVAN MOCK-UP PLATFORM AND UNITWISE UNPACKING
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IDEAL MIVAN PROCEDURE
MIVAN ERECTION ON PCC PLATFORM
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IDEAL MIVAN PROCEDURE
TWO LEVEL EDGE BARRICADING FOR SAFE WORKING OPERATION.
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MIVAN SYSTEM
AS ON LEVELS MIVAN IS STARTING FROM TYPICAL SECOND FLOOR AND ALSO DUE TO
SPACE CONGESTION IT IS NOT CONVINIENT TO HAVE A MOCK-UP AS DONE IN IDEAL
CONDITION.
AT THE STARTING LEVEL USE OF PLY SHALL BE DONE FOR INITIAL KICKERS INSTEAD OF
FIXING MIVAN KICKERS.
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MIVAN SYSTEM
MIVAN STARTED AT SECOND FLOOR LEVEL
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MIVAN SYSTEM
SETTING OUT OF GRID LINE
USING THEODOLITE.
GRID LINE HAS BEEN SET-OUT AT FIRST
FLOOR WHICH WILL BE TRANSFERRED TO
UPPER FLOORS AND DISTANCES WILL BE
CHECKED FROM THIS GRID LINE.
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MIVAN SYSTEM
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MIVAN SYSTEM
TYPICAL JUNCTION BOX SET-UP
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MIVAN SYSTEM AS ON LEVELS
PLANNING DONE FOR EXPEDETING THE WORK.
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MIVAN SYSTEM
TYPICAL LOADING PLATFORM PROPOSED TO BE MADE
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MIVAN SYSTEM AS IN GENERAL
MANPOWER REQUIREMENT
TOTAL QUANTITY OF MIVAN=2475 sq.m
MANPOWER CALCULATION(AS PER MFE)=2475 / 09 (slab cycle)
=275 m2 / day
=275 m2 / 10hrs=27.5m2
=27.5m2 / 0.6m2
=45.83 say 46 no's per day.
Hence total manpower requirement is as follows:
[Link]=3/5 of total(i.e.46)=28nos
[Link]=35nos
[Link]=10nos
[Link]=3 mason+15 laborers‘
5. Cleaning= 10nos
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MIVAN SYSTEM
PRACTICAL DATA OBTAINED for area of 1784m2
[Link]=48nos
[Link]=36nos
[Link]=12nos
[Link]=3 mason+14 laborers‘
5. Cleaning= 10nos.
Comparing the area of 1784m2 with B- wing shuttering Area of approximate 2478 m2
[Link]=66nos
[Link]=50nos
[Link]=12nos
[Link]=3 mason+14 laborers‘
5. Cleaning= 10nos.
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[Link] OUT AND GRID FORMATION.
[Link] AND DE-SHUTTERING OF WALL FORMWORK OF PREVIOUS
SLAB.
[Link] BINDING OF COLUMN AFTER LINEOUT
[Link] CONDUITING AND SERVICES SLEEVES.
[Link] BRACKET FIXING.
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[Link] BINDING OF WALL AND COLUMNS
[Link] CONDUITING AND SERVICES SLEEVES.
[Link] OF WALL AND COLUMN SHUTTERING.
[Link]-SHUTTERING OF BEAM AND DECK SOFFIT IN PREVIOUS SLAB
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[Link] BINDING OF WALL AND COLUMN.
[Link] CONDUITING AND SLEEVES.
[Link] AND COLUMN SHUTTERING.
[Link]-SHUTTERING OF BEAM AND DECK.
[Link] OF BEAM AND DECK FORMWORK FIXING.
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[Link] BINDING OF WALL AND COLUMN.
[Link] CONDUITING AND SLEEVES.
[Link] AND COLUMN SHUTTERING.
[Link]-SHUTTERING OF BEAM AND DECK.
[Link] AND DECK FORMWORK FIXING.
[Link] BINDING OF DECK
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[Link] BINDING OF WALL AND COLUMN.
[Link] CONDUITING AND SLEEVES IN SLAB
[Link] AND COLUMN SHUTTERING.
[Link]-SHUTTERING OF BEAM AND DECK.
5. BEAM AND DECK FORMWORK FIXING.
[Link] BINDING OF DECK
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[Link] CONDUITING AND SLEEVES IN SLAB
[Link] AND DECK FORMWORK FIXING.
[Link] BINDING OF DECK
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[Link] CONDUITING AND SLEEVES IN SLAB
[Link] AND DECK FORMWORK FIXING.
[Link] BINDING OF DECK.
[Link] FORMWORK FIXING.
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[Link] WORK FOR MIVAN(LEVEL,LINE, PLUMB,ETC.)
[Link] PACKING FOR WALL FORMWORK TO AVOID LEAKAGE OF
SLURRY.
[Link] FOR CONCRETING.
[Link] REMAINING WORK IF ANY.
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[Link] OF SLAB.
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MIVAN SYSTEM Activity chart
ACTIVITY
1 2 3 4 5 6 7 8 9
DAYS
[Link] OUT AND GRID FORMATION
[Link] AND DE-SHUTTERING OF WALL FORMWORK OF
PREVIOUS SLAB.
[Link] BINDING OF COLUMN AFTER LINEOUT
[Link] CONDUITING AND SERVICES SLEEVES.
[Link] BRACKET FIXING.
[Link] OF WALL AND COLUMN SHUTTERING.
[Link]-SHUTTERING OF BEAM AND DECK SOFFIT IN PREVIOUS SLAB.
[Link] OF BEAM AND DECK FORMWORK FIXING.
[Link] BINDING IN DECK
[Link] CONDUITING IN SLAB
[Link] WORK FOR MIVAN(LEVEL,LINE, PLUMB,ETC.)
[Link] PACKING FOR WALL FORMWORK TO AVOID LEAKAGE
OF SLURRY.
[Link]
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SOME MORE PICTURES
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Life line throughout
building periphery
BRACKETS
FOR
TEMPORAR
Y CABLING
WORK
WALL TIES FIXING
THANK YOU
