Hacksaw blades are made of tool steel and are used to cut various materials like metal sheets and tubing. The document provides information on hacksaw blades, files, drills and other tools used in machine work. It discusses the materials these tools are made of and how to use them properly for different applications like cutting or finishing metal pieces. Multiple choice questions are included to test the reader's understanding.
Hacksaw blades are made of tool steel and are used to cut various materials like metal sheets and tubing. The document provides information on hacksaw blades, files, drills and other tools used in machine work. It discusses the materials these tools are made of and how to use them properly for different applications like cutting or finishing metal pieces. Multiple choice questions are included to test the reader's understanding.
Hacksaw blades are made of tool steel and are used to cut various materials like metal sheets and tubing. The document provides information on hacksaw blades, files, drills and other tools used in machine work. It discusses the materials these tools are made of and how to use them properly for different applications like cutting or finishing metal pieces. Multiple choice questions are included to test the reader's understanding.
Hacksaw blades are made of tool steel and are used to cut various materials like metal sheets and tubing. The document provides information on hacksaw blades, files, drills and other tools used in machine work. It discusses the materials these tools are made of and how to use them properly for different applications like cutting or finishing metal pieces. Multiple choice questions are included to test the reader's understanding.
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MACHINE DESIGN
Elements13- - GOD BLESS Hacksaw blade are made of what materials?
a. Tool steel b. Tungsten alloy steel c. High- speed steel d. Any of the above A hacksaw blade with 24 TPI is best suitable for cutting which of the following materials?
a. Tubing b. Brass and copper c. Sheet metal over 18 gage d. Any of the above Which of the following is a “must” for all hard hacksaw blades?
a. It has a hard back and flexible teeth
b. It has a flexible back and hard teeth c. It has the entire blade hardened d. It will only fit a solid frame hacksaw In how many positions can a hacksaw blade be placed in a frame?
a. Two positions b. One position c. Four positions d. Three positions Files are divided into two general classes. How are these classified?
a. Rough and smooth
b. Single- cut and double- cut c. Large and small d. Flat shapes and round shapes The term “set” of a saw best defines what ?
a. To set properly in the frame
b. Alternate teeth are turned slightly to left and right to make cutting slot slightly wider than the thickness of the blade c. The teeth have been case- hardened for better cutting d. The teeth are set evenly apart All hard hacksaw blade is best suited for work on which of the following?
a. Brass b. Cast iron c. Tool steel d. Any of the above Which of the following is the best instrument for measuring thousandths of an inch?
a. Caliper b. Micrometer c. Tachometer d. Pyrometer A hacksaw blade with 34 teeth per inch should be used for cutting which of the following materials?
a. Brass b. Heavy stock c. Cast iron d. Thin wall tubing How is the hacksaw blade should be placed in the frame?
a. The teeth pointing forward
b. The teeth pointing backward c. One end looser than the other end d. The teeth facing in any direction Which of the following is the usual procedure when cutting a long thin piece of metal?
a. Turn the blade upside down in the frame
b. Turn the blade at right angles to the frame c. Use a blade with fewer teeth per inch d. Set the blade in the frame with the teeth facing toward you A hacksaw blade with 18 teeth per inch is best suited for cutting what material(s)?
a. Solid stock b. Aluminum c. Cast iron d. Any of the above What is the used of coolant in the power hacksaw when cutting materials?
a. Absorb the heat of friction
b. Prevent the blade from overheating c. Prevent the blade from losing its temper d. All of the above What is the used for finishing a piece of work to size with a file?
a. double- cut fine- tooth file
b. Mill file c. Single- cut fine- tooth file d. Crossing file The process of finishing off a piece of metal with a real smooth finish?
a. Draw- filing b. Mill – filing c. Side – filing d. Flat – filing How do you call a small piece of metal clogged between the teeth on a file?
a. Clogs b. Pins c. Flats d. Bumps Which of the following is described as the “safe edge” of the file?
a. The end opposite the handle
b. The edge with no teeth c. The one with the handle d. None of the above The best procedure when filing of a metal in a lathe is to take:
a. Short even strokes
b. Long fast strokes c. Long slow strokes d. Short fast strokes Which of the following information is necessary when ordering a file?
a. Size (length) b. Type of teeth c. Shape d. All of the above Which of the following is the best file to be used when finishing sharp corners or slots and grooves?
a. Mill file b. Knife file c. Square d. Jeweler’s file How is “eleven- sixteenths” of an inch expressed in decimal?
a. 0.6785 b. 0.6875 c. 0.7685 d. 0.6578 What is the approximate distance of the marking on a micrometer barrel?
a. 0.025” apart b. 0.0025” apart c. 0.250” apart d. 2.50” apart Which of the following is the effect if the lathe is put into back gear?
a. Go backwards of the same speed
b. Faster c. Slower d. At a slower speed backwards The work should be held with ___ when using a drill press.
a. The hand b. A vise clamp c. A pair of pliers d. Gloves on What is normally used in drilling a hole in a piece of work held in a lathe chuck?
a. Compound rest b. Tailstock and drill chuck c. Cross- feed d. Headstock Copper is annealed by heating to a cherry red color and:
a. Dousing in cold water
b. Dousing in oil c. Cooling slowly in air d. Dousing in hot water What is the main purpose of “annealing” a metal?
a. To make the metal harder
b. To make the metal softer c. To make the metal harder medium- hard d. To make the metal harder shiny The purpose of “tempering” is to make a metal what?
a. Harder b. Less brittle c. Softer d. More brittle What is the minimum diameter of a piece of round stock necessary to make a key ¾” on a side?
a. 1.5” b. 1.0” c. 1.06” d. 0.75” A scriber is made from what materials?
a. Carbon steel b. Tool steel c. Cold- rolled steel d. Hot- rolled steel Before applying layout blue on a piece of metal, it must be:
a. Roughened b. Cleaned c. Heated d. Cold A drill bit has how many flutes?
a. 4 flutes b. 2 flutes c. 3 flutes d. No flutes The alignment of coupling faces can be checked by which process?
a. Using an inside micrometer
b. Inserting a thermocouple c. Inserting a feeler gage between the coupling faces at various points around the circumference d. Rotating and measuring to nearest permanent fitting A piece of cast iron held against an emery wheel will give off what?
a. Dull yellow sparks
b. Red sparks c. Bright sparks d. No sparks When cutting material in lathe, the softer the material being cut, the tool bit should have:
a. More top rake
b. Double top rake c. Less top rake d. Any of the above After grinding a tool bit, the cutting edge should have:
a. case- hardened b. Stoned with an oilstone c. Rubbed with emery cloth d. Rubbed with crocus cloth When turning a piece of round metal in a lathe, the front clearance should be smaller for:
a. large- diameter b. Cutting angles c. Small- diameter cutting d. None of the above When cutting material in a lathe, the harder the material being cut, the tool bit should have:
a. More side rake
b. More top rake c. Less side rake d. No side rake What is the primary purpose of knurling?
a. Smooth material b. Roughen material c. Polish material d. Sharpen material What do you call the process of removing the sharp edges from a piece of stock?
a. Knurling b. Planning c. Chamfering d. Turning At what speed that carbon steel drill should be operated:
a. Speed greater than that when using a high- speed
drill b. Speed less than that when using a high- speed drill c. The same speed as that when using a high- speed drill d. None of the above A specific method of zinc galvanizing in which parts are tumbled in zinc dust at high temperatures.
a. Sheradizing b. Super finishing c. Polishing d. Pickling Abrasion of parts against wheels or belts coated with polishing compounds.
a. Sheradizing b. Super finishing c. Polishing d. Pickling A super fine grinding operation used to expose non- fragmented, crystalline bas metal.
a. Sheradizing b. Super finishing c. Polishing d. Pickling A process in which is dipped in dilute acid solutions to remove dirt grease and oxides.
a. Sheradizing b. Super finishing c. Polishing d. Pickling A hot – dip or electroplate application of tin to steel.
a. Tin – plating b. Metal spraying c. Organic finished d. Lapping A fine grinding operation used to obtain exact fit and dimensional accuracy.
a. Tin – plating b. Metal spraying c. Organic finishes d. Lapping The covering of surfaces with an organic film of paint enamel or lacquer.
a. Tin – plating b. Metal spraying c. Organic finishes d. Lapping The spraying of molten metal onto a product. Methods include metallizing, metal powder spraying and plasma flame spraying.
a. Tin – plating b. Metal spraying c. Organic finishes d. Lapping Application of a thin phosphate coating on steel to improve corrosion resistance.
a. Parkerizing b. Honing c. Hard surfacing d. Galvanizing This process is known as bonderizing when used as a primer for paints.
a. Parkerizing b. Honing c. Hard surfacing d. Galvanizing A grinding operation using stones moving in a reciprocating pattern. Leaves a characteristics cross- hatch pattern.
a. Parkerizing b. Honing c. Hard surfacing d. Galvanizing The creation ( by spraying, plating, fusion welding, or heat treatment ) of a hard metal surface in a softer product.
a. Parkerizing b. Honing c. Hard surfacing d. Galvanizing A zinc coating applied to low carbon steel to improve corrosion resistance. The coating can be applied in a hot dip bath, by electroplating or by dry tumbling ( sheradizing).
a. Parkerizing b. Honing c. Hard surfacing d. Galvanizing The electro – deposition of a coating onto the workpiece. Electrical current is used to drive ions in solution to the part. The workpiece is the cathode in the electrical circuit.
a. Electroplating b. Calorizing c. Burnishing d. Buffing The diffusing of aluminum into a steel, producing an aluminum oxide that protects the steel from high – temperature corrosion.
a. Electroplating b. Calorizing c. Burnishing d. Buffing How do you call the process of fine grinding or peening operation designed to leave a characteristic pattern on the surface of the workpiece?
a. Electroplating b. Calorizing c. Burnishing d. Buffing A fine finishing operation, similar to polishing, using a very fine polishing compound.
a. Electroplating b. Calorizing c. Burnishing d. Buffing Rotating parts in a barrel filled with an abrasive or non abrasive medium. Widely used to remove burns, flash, scale and oxides.
a. Abrasive cleaning b. Calorizing c. Barrel finishing d. Anodizing An electroplating – acid bath oxidation process for aluminum and magnesium. The workpiece is the anode in the electrical circiut.
a. Abrasive cleaning b. Tumbling c. Barrel finishing d. Anodizing Shooting sand (i.e. sand blasting), steel grit, or steel shot against workpieces to remove casting sand, scale and oxidation.
a. Abrasive cleaning b. Tumbling c. Barrel finishing d. Anodizing What is the other term of barrel finishing?
a. Abrasive cleaning b. Tumbling c. Barrel finishing d. Anodizing Brittle material produce discrete fragments, known as:
a. Chip breaker grooves
b. Discontinuous chips c. Non- segmented chips d. Type- two chips Ductile materials from long, helix – coiled string chips known as:
a. Continuous chips b. Discontinuous chips c. Segmented chips d. Type- one chip Often ground in the cutting tool face to cause long chips to break into shorter, more manageable pieces.
a. Chip breaker grooves
b. Discontinuous chips c. Non – segmented chips d. Type – two chips What is the typical chip thickness ratio?
a. 0.50 b. 0.75 c. 0.25 d. 1.00 The angle at which the tool meets the workpiece is characterized by:
a. True rake angle
b. Clearance angle c. Relief angle d. Wedge angle Which of the following is the sum of the rake, clearance, and wedge angles?
a. 90 deg b. 180 deg c. 45 deg d. 75 deg What is the relative velocity difference between the tool and the workpiece?
a. Cutting speed b. Chip velocity c. Shear velocity d. Rake velocity How do you call the velocity of the chip relative to the tool face?
a. Cutting speed b. Chip velocity c. Shear velocity d. Rake velocity How do you call the velocity of the chip relative to the workpiece?
a. Cutting speed b. Chip velocity c. Shear velocity d. Rake velocity Which of the following is the primary parameter affecting the cutting energy requirement?
a. Compressive stress b. Shear stress c. Torsional stress d. Bending stress The energy expended per unit volume removed is known as:
a. Specific cutting energy
b. Metal removal rate c. Cutting horsepower d. Absolute cutting energy A plain steel with approximately 0.9 to 1.3% carbon, which has been hardened and tempered.
a. Carbon tool steel
b. High speed steel c. Low speed steel d. Medium speed steel Contains tungsten or chromium and retains its hardness up to approximately 600 C.
a. Carbon tool steel
b. High speed steel c. Low speed steel d. Medium speed steel Cast non ferrous tools are brittle but can be used up to approximately:
a. 1000 C b. 925 C c. 1500 C d. 750 C Which of the following is produced through powder metallurgy from non ferrous metals?
a. Sintered carbides b. Ceramic tools c. Diamonds d. Cast non ferrous Ceramic tools operate at what temperature?
a. Below 2000 F b. Below 2200 F c. Above 2000 F d. Above 2200 F Which of the following is manufactured from aluminum oxide have the same expected life as carbide tools but can operate at speeds from two to three times higher? They operate below 1100 C.
a. Sintered carbides b. Ceramic tools c. Diamonds d. Cast ferrous Which of the following are used in specific case, usually in finishing operations.
a. Sintered carbides b. Ceramic tools c. Diamonds d. Cast nonferrous Used as a finishing operation since very fine and dimensionally accurate surface can be produced.
a. Grinding b. Snagging c. Honing d. Lapping Describes very rough grinding, such as that performed in foundries to remove gates, fins, and risers from castings.
a. Grinding b. Snagging c. Honing d. Lapping Grinding in which very little material, 0.001 to 0.005 in. is removed.
a. Grinding b. Snagging c. Honing d. Lapping Which of the following is not a measuring device?
a. Orsat analyser b. Thermometer c. Micrometer caliper d. Divider A plain carbon steel with approximately 0.9 to 1.3% carbon which has been hardened and tempered.
a. Carbon tool steel
b. Cast nonferrous c. High- speed steel d. Diamond Carbon tool steel can be given a good edge, but is restricted to use below:
a. 400 to 600 F b. 300 to 400 F c. 700 to 800 F d. 800 to 1000 F Which of the following contains tungsten or chromium and retains its hardness up to approximately 1100F, a property known as red hardness;
a. Ceramic tools b. Diamonds c. High speed steel d. Carbon tool steel Cast nonferrous tools are brittle but can be used up to approximately:
a. 1700 F b. 2200 F c. 2000 F d. 600 F They are produced through powder metallurgy from nonferrous metals.
a. Diamonds b. Cast nonferrous c. Ceramic tools d. Sintered carbides Sintered carbide operate at cutting speeds how many times as fast as HSS tools:
a. 2 to 5 b. Thrice c. 5 to 7 d. twice Which of the following is manufactured fro aluminum oxide have the same expected life as carbide tools but can operate at speeds from two to three times higher?
a. Ceramic tools b. High speed steel c. Diamonds d. Carbon tool steel Soluble in the pressure of high temperature iron used in specific cases, usually in finishing operations.
a. Ceramic tools b. Diamonds c. High speed steel d. Aluminum Percent of the heat developed in cutting is due to friction between the tool and the workpiece is:
a. Approximately 50% b. Approximately 10% c. Approximately 25% d. Approximately 75% Which of the following is used to reduce friction, remove heat, remove chips and protect against corrosion.
a. Water vapor b. Carbon c. Air d. Cutting fluid Which of the following is good heat remove, but if promote rust?
a. Air b. Kerosene c. Carbon dioxide d. Water Addition of ___ to water produces an efficient, inexpensive cutting fluid that does not promote rusting.
a. Sal soda b. Kerosene lubricants c. Straight cutting oils d. Air It reduce friction and do not cause rust but are less efficient of heat removal than water.
a. Sal soda b. Kerosene lubricants c. Straight cutting oils d. Air Taylor’s equation relates cutting speed v and tool life T for particular combination of tool and workpiece, 𝑉𝑇 𝑛 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡. This equation is also known as:
a. Flank wear b. Nose failure c. Crater wear d. Tool life After any cutting or standard grinding operation surface of a workplace will consist of:
a. Smear metal b. Ultrafinishing c. Superfinishing d. Centerless grinding A method that does not require clamping, chucking or holding round workpieces.
a. Centerless grinding b. Laser machining c. Chemical milling d. Ultrafinishing
