1-1   Introduction to Operations Management & Competitiveness, Strategy, and
Productivity
      DBA (2nd Year - 1st Semester  Summer Course)
      Subject: Operations Management
      Instructor: Dr. Gamal Abdel Aziz
                              Date: 31/07/2015
      Assignment: #1
      (Operations Management - Competitiveness,
      Strategy, and Productivity)
      Presented by:
      Ehab Mohamed Abdel Ghaffar
      Doaa Nabil
      Yasmine Hassan Sadek
      Mohamed Mamdouh Mohamed Rashwan
1-2   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
              Operations
              Management
                  Competitiveness,
             Strategy, and Productivity
1-3   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
       Competitiveness:
       How effectively an organization meets the
       wants and needs of customers relative to
       others that offer similar goods or services
1-4   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
  Why Some Organizations Fail
       Too much emphasis on short-term financial
        performance
       Failing to recognize competitive threats
       Failing to take advantage of strengths and
        opportunities
       Too much emphasis in product and service design
        and not enough on improvement
       Failing to establish good internal communications
       Neglecting investments in capital and human
        resources
       Failing to consider customer wants and needs
       Neglecting operations strategy
1-5   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
  Why Some Organizations Fail
       Too much emphasis on short-term financial
        performance
       Failing to recognize competitive threats
       Failing to take advantage of strengths and
        opportunities
       Too much emphasis in product and service design
        and not enough on improvement
       Failing to establish good internal communications
       Neglecting investments in capital and human
        resources
       Failing to consider customer wants and needs
       Neglecting operations strategy
1-6   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
          Business Operations Overlap
                                Operations
           Marketing                                  Finance
1-7   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
                    Operations Interfaces
                           Industrial
                           Engineering
                                                          Maintenance
           Distribution
      Purchasing                                                  Public
                                 Operations                       Relations
            Legal
                                                            Personnel
                Accounting                      MIS
1-8   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
      Businesses Compete Using
        Operations Functions
         Product and service design
         Cost
         Location
         Quality
         Quick response
         Flexibility
         Inventory management
         Supply chain management
         Service
         Managers and workers: if they are competent and motivated,
          they can provide a distinct competitive edge.
1-9   Introduction to Operations Management & Competitiveness, Strategy, and
      Productivity
      Businesses Compete Using
        Marketing Functions
  Identifying consumer wants and needs
  Pricing
  Advertising and promotion
1-10 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
    Factors affecting competitive, performance
   1) Reality of global competition :        a- Changing the nature of world business
   b- International
                      companies
   2)   Quality, service and cost changes.
   3)   Advanced Technology.
   4)   Continued of operation resources.
   5)   Scarcity of operation resources.
   6)   Social responsibility issues.   
        Global companies or firms: are companies whose scope
   of operations spans the global as they buy, produce and sell
   in the world market. Global firms search out opportunities for
   profits by national boundaries operations managers must
   coordinate geographically dispersed operations.
1-11 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
          Mission/Strategy/Tactics
          Mission                   Strategy                    Tactics
1-12 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                               Strategy
       Strategies
          oPlans for achieving organizational goals
       Mission
          o The   reason for existence for an organization
       Mission Statement
          o Answers     the question What business are we in?
       Goals
          o Provide    detail and scope of mission
       Tactics
          o The  methods and actions taken to accomplish
            strategies
1-13 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
Planning and Decision Making
                                         Mission
                                          Goals
                               Organizational Strategies
                                     Functional Goals
                         Finance       Marketing        Operations
                        Strategies     Strategies       Strategies
             Tactics                     Tactics                     Tactics
            Operating                  Operating                 Operating
           procedures                  procedures                procedures
                                       Mission
   What is a Mission?
     The reasons for Existence          Goal
     What business are we in
   What is a Goal?!
     It provides detail and
                                       Strategy
      scope of the MISSION-
   A strategy is a plan to
    achieve a particular
    GOAL (road map)                     Tactics
                          Activities
   Tactics
   Operations
                                       Operations
   How to Achieve the Strategy
     Tactics
      Methods to accomplishing Strategy
     Operations
      Detailed/specific Actions
1. Mission       Register, buy books, take
                courses, study
2. Goal         Obtain College Education
3. Strategy     Live a good life
                Select a college & major, decide
4. Tactics      how to finance college
5. Operations   Successful Career, good income
1. Mission      Live a good life
2. Goal         Successful Career, good income
3. Strategy     Obtain College Education
4. Tactics      Select a college & major, decide
                how to finance college
5. Operations   Register, buy books, take courses,
                study
1-18 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                  Strategy Example
      Rita is a high school student. She would like to
      have a career in business, have a good job, and
      earn enough income to live comfortably
   Mission:                   Live a good life
    Goal:                    Successful career, good income
    Strategy:                         Obtain a college education
    Tactics:                 Select a college and a major
    Operations:              Register, buy books, take
                                    courses, study, graduate,
      get job
1-19 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
          Examples of Strategies
         Low cost
         Scale-based strategies
         Specialization
         Flexible operations
         High quality
         Service
1-20 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
     Mission: is statement about the kind of
     business the co. wants to be in, who at
     customers are, its basic beliefs and at goals
     of survive, growth and profitability.
    Operation Strategy: Long range game plane
     providing road map to achieve business
     strategies and strategic objectives.
    Corporation, business, organizational
     strategy: Long range game plan providing
     road map to achieve mission / corporate
     objectives.
1-21 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
       Q (T/F): The operation Strategy should be formulated
              independently from any strategies. (F)
       Operation strategies must be consistent with organizational strategy
       and with other functional strategies. (They are interrelated and
       dependent).
      * Operation strategy example:
            Strategy process                   Example
           Customer needs                   more products
             Operation strategy             Increase production capacity   
             Decision process               Build new factory
      * Strategy process:
                       Corporate mission, objectives   
   Environmental            Business strategy                SWOT
      Analysis           Functional area Strategies         Analysis
      Marketing                Operation              financial
       Decision                  Decision               Decision   
1-22 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
    Different profit market strategy (dphs)
   A- Strategic alliances:
   . Are joint ventures among international companies to exploit global
   business opportunities?
   . Alliance is often motivated by:
                             1-Production technology
                                 2-Market access
                             3-Production capabilities
                                4-Pooling of capital
   . It is believed that joint venture (as merge or partnership) will be
   more successful that of individual Co. take it on this own.
   B- Production sharing: means that a product might be designed and
   financed in one country, its materials supplied from another country,
   parts are assembled in another country then the product may be sold
   throughout world markets.
1-23 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
        Different profit market strategy (dphs)
   C- International financial conditions:
    International finance conditions are complex due to:
   Inflation
   Fluctuating currency exchange
   Volatility of international stock market
   Huge national debts of some countries
   Turbulent interest rate
   Economic trade in balances between countries
         What are the competitiveness dimensions?
   Cost.
   Product quality reliability.
   Flexibility and new product introduction speed.
   Delivery.
   Customer service and quick response.
   Location.
   Inventory management.
   Quality.
   Product or service design.
1-24 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
    How to reduce product cost?
   1- Redesign of product service.
   2- Use of new technology.
   3- Increase production rate.
   4  Reduce scrap or waste
   5  Reduction of inventory
   Q what do we mean by delivery time? What are ways to create at?
   * Delivery time means: (a) fast inventory     (b) on time delivery
   * Ways to create it:
   1- Larger finished good inventory          4- More realistic promises
   2- Faster production rate                  5- Better control of production of
                                                                           orders
   3- Quicker shipping methods                6- Better information systems
   ** Customer Service flexibility
   Is the ability to quickly change production to other products or services?
   Ways to create it
   Changing in type of processes used
   Use of advanced technology
   Reduce WIP through lean manufacturing
   Increase in capacity
1-25 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
       There is a tradeoff between cost and
                    quality .
                                                           Quality                     
                                                Low                     High
                                                                     High quality
                                               Satisfy
                             Low                                      Low cost
                                               people
                                                                          
           Cost
                                              High cost              High quality
                            High             Low quality              High cost                                                                         
1-26 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                 Distinctive Competencies
        The special attributes or abilities that give
          an
        organization a competitive edge.
        o Price
        o Quality
        o Time
        o Flexibility
        o Service
        o Location
1-27 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
   Examples of Distinctive Competencies
     Price             Low Cost                    U.S. first-class postage
                                                   Motel-6, Red Roof Inns
     Quality           High-performance design Sony TV
                       or high quality Consistent Lexus, Cadillac
                       quality                    Pepsi, Kodak, Motorola
     Time              Rapid delivery              Express Mail, FedEx,
                       On-time delivery            One-hour photo, UPS
     Flexibility       Variety                     Burger King
                       Volume                      Supermarkets
     Service           Superior customer           Disneyland
                       service                     Nordstrom
     Location          Convenience                 Banks, ATMs
1-28 Introduction to Operations Management & Competitiveness, Strategy, and
          Strategy Formulation
     Productivity
       Distinctive competencies or core competencies :
    Is the special attributes or abilities that give an organization a
        competitive edge (advantage).
     Environmental scanning :
    The considering of events and trends that presents threats or
        opportunities for a company.    
     ** Effective strategy formulation requires taking into account:
    1. Core (distinctive) competencies.
    2. Environmental scanning (SWOT) analysis.
    3. Order Qualifier.
    4. Order Winner.
      ** Environmental scanning is necessary to identify ( SWOT ):
    1. Internal factors ( Strengths and weaknesses )
    2. External factors (Opportunities and threats).
1-29 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
     SWOT Key External Factors
         Economic conditions
         Political conditions
         Legal environment
         Technology
         Competition
         Markets
1-30 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
      SWOT Key Internal Factors
        Human Resources
        Facilities and equipment
        Financial resources
        Customers
        Products and services
        Technology
        Suppliers
1-31 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
          Strategy Formulation
         Order qualifiers
          o Characteristics that customers
            perceive as minimum standards of
            acceptability to be considered as a
            potential purchase
       Order winners
          o Characteristics of an organizations
            goods or services that cause it to be
            perceived as better than the
            competition
1-32 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
     Quality and Time Strategies
       Quality-based strategies
          o   Focuses on maintaining or improving
              the quality of an organizations
              products or services
          o   Quality at the source
       Time-based strategies
          o   Focuses on reduction of time needed
              to accomplish tasks
1-33 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
      Stages of the industry Life Cycle
   1- Introduction stage:
   Sales begin.
   Production and marketing are developed.
   Profits are negative.
    2- Growth stage.
   Sales grow dramatically.
   Marketing efforts intensify.
   Capacity is expanded to keep with demand and profits begin.
    3- Maturity stage:
   Production at high volume.
   Efficiency and low costs.
   Marketing shifts to competitive sales promotion.
   Aimed at increasing and maintaining market share.
   4-Decline stage:
   Declining sales and profit.
   Product may be dropped out or replaced.
   The characteristic of production system tend to evolve as product move
   through their product life cycle.
          Stages of the industry Life
1-34 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                     Cycle
            Stages of the industry Life
1-35 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                       Cycle
  Criteria / stage     Introduction stage    Early growth      Late growth         maturity
                                               slightly
   1)Production                                                standardized          highly
                          customized         standardized
       design                                                    products         standardized
                                               products
     2) Volume             very low          low volume        high volume      very high volume
   3) production
                        process focused     process focused   product focused   product focused
 processing system
 4) inventory policy       To. order           To. order         to stock           to stock
                                                                                 continuous (v.
    5) Batch size      very small batches    small batches     large batches
                                                                                     large )
1-36 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                         Productivity
       Productivity
          o A measure of the effective use of resources, usually expressed as the
            ratio of output to input
       Productivity ratios are used for
          o Planning workforce requirements
          o Scheduling equipment
          o Financial analysis
1-37 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                          Productivity
       Partial measures
          o   output/(single input)
       Multi-factor measures
          o   output/(multiple inputs)
       Total measure
          o   output/(total inputs)
                                                     Outputs
                                      Productivity =
                                                     Inputs
1-38 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
                   Productivity Growth
 Current Period Productivity  Previous Period Productivity                      100
                    Previous Period Productivity
1-39 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
            Measures of Productivity
      Partial           Output     Output  Output           Output
      measures          Labor      Machine Capital          Energy
      Multifactor           Output                     Output
      measures           Labor + Machine        Labor + Capital + Energy
      Total                 Goods or Services Produced
      measure              All inputs used to produce them
1-40 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
        Examples of Partial Productivity
                  Measures
       Labor                  Units of output per labor hour
                              Units of output per shift
       Productivity           Value-added per labor hour
       Machine                Units of output per machine hour
                              machine hour
       Productivity
       Capital                Units of output per dollar input
                              Dollar value of output per dollar input
       Productivity
       Energy                 Units of output per kilowatt-hour
                              Dollar value of output per kilowatt-hour
       Productivity
1-41 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
       Factors Affecting
         Productivity
                                 1- Capital
                                 2- Quality
                               3- Technology
                              4- Management
1-42 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
       Other Factors Affecting Productivity
      Standardization
      Quality
      Use of Internet
      Computer viruses
      Searching for lost or misplaced items
      Scrap rates
      New workers
      Safety
      Shortage of IT workers
      Layoffs
      Labor turnover
      Design of the workspace
      Incentive plans that reward productivity
1-43 Introduction to Operations Management & Competitiveness, Strategy, and
     Productivity
          Improving Productivity
       Develop productivity measures
       Determine critical (bottleneck) operations
       Develop methods for productivity
        improvements
       Establish reasonable goals
       Get management support
       Measure and publicize improvements
       Dont confuse productivity with efficiency