JOB SPECIFICATION No.
PIPING MATERIAL
B269-6-44-0005 Rev. 0
SPECIFICATION
Page 1255 of 1511
Client :INDIAN OIL CORPORATION LIMITED (IOCL) Dept./Sect. : 16/43
Project :Panipat Refinery Expansion (P-25) Project
Location PANIPAT REFINERY Pipe Class : E52A Sheet 1 of 4
PIPE CLASS : E52A
RATING : 900
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 156.08 156.08 143.06 138.13 133.57 130.63
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
-FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL,MODERATE SOUR
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
16 DESIGN TEMPERATURE FOR THIS CLASS CAN BE HIGHER THAN 230 DEG. C, PROVIDED THE MATERIAL IS SUITABLE
FOR HYDROGEN PARTIAL PRESSURE AND MAXIMUM OPERATING TEMPERATURE OF THE SERVICE AS PER NELSON
CURVE API RP 941.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
101 NDT REQUIREMENTS AS PER EIL STANDARD B269-6-44-0016.
130 FOR MEETING THE REQUIREMENT OF HYDROGEN SERVICE, DOC NO- B269-06-44-0082 TO BE FOLLOWED.
150 [Link] AND [Link] SHALL BE AS PER UOP STANDARD FOR UOP LICENSED UNIT.
182 FOR DHDT UNITS THE REQUIREMENTS OF M/s SHELL DOCUMENT NO..038261-J.3 (Notes to detailed engineering Contractor)
SHALL BE COMPLIED.
326 PIPE THICKNESS IS CALCULATED CONSIDERING DESIGN TEMP: 160 DEG.C AND DESIGN PRESS: 103.5KG/CM2,
SUBJECT TO MINIMUM 80 % CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION [Link]
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75",TEE, NIPPLE, DOUBLE VLV (AS PER P&ID
OR LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75",TEE/WELDOLET/NIP, DOUBLE VLV (AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASSE
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75",TEE, NIPPLE, DOUBLE VLV (AS PER P&ID
OR LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75",TEE/WELDOLET/NIP, DOUBLE VLV (AS PER
P&ID OR LINE ISOLATION VLV),BLIND FLG ASSE
[Link] 2" FLANGED. REFER EIL STD 7-44-0353 ( NOTE-150)
[Link] 0.75" TEE/WELDOLET&BW NIPPLE,WITH DOUBLE VLV (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES) ( NOTE-150)
Package : IPMCS
Report No. : 50 E52A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
Page 1588 of 1844
JOB SPECIFICATION No.
PIPING MATERIAL
B269-6-44-0005 Rev. 0
SPECIFICATION
Page 1256 of 1511
Client :INDIAN OIL CORPORATION LIMITED (IOCL) Dept./Sect. : 16/43
Project :Panipat Refinery Expansion (P-25) Project
Location PANIPAT REFINERY Pipe Class : E52A Sheet 2 of 4
84.00 84.00
80.00 80.00
76.00 76.00
72.00 72.00
70.00 70.00
68.00 68.00
66.00 66.00
64.00 64.00
62.00 62.00
60.00 60.00
58.00 58.00
56.00 56.00
54.00 54.00
52.00 52.00
50.00 50.00
48.00 48.00
46.00 46.00
44.00 44.00
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42.00 42.00
40.00 40.00
38.00 38.00
36.00 36.00
34.00 34.00
32.00 32.00
30.00 30.00
28.00 28.00
26.00 26.00
24.00 T 24.00
22.00 22.00
20.00 T T 20.00
18.00 T T T 18.00
16.00 T T T T 16.00
14.00 T T T T T 14.00
12.00 T T T T T T 12.00
10.00 T T T T T T T 10.00
8.00 T T T T T T T W 8.00
6.00 T T T T T T W W W 6.00
5.00 5.00
4.00 T T T T W W W W W W 4.00
3.50 3.50
3.00 T T T W W W W W W W W 3.00
2.50 2.50
2.00 T T T W W W W W W W W W 2.00
1.50 T T T T W W W W W W W W W 1.50
1.25 1.25
1.00 T T T W W W W W W W W W W W 1.00
0.75 T T T T W W W W W W W W W W W 0.75
0.50 T T T T W W W W W W W W W W W W 0.50
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
.50
.75
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 E52A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
Page 1589 of 1844
JOB SPECIFICATION No.
PIPING MATERIAL
B269-6-44-0005 Rev. 0
SPECIFICATION
Page 1257 of 1511
Client :INDIAN OIL CORPORATION LIMITED (IOCL) Dept./Sect. : 16/43
Project :Panipat Refinery Expansion (P-25) Project
Location PANIPAT REFINERY Pipe Class : E52A Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Item Lower Upper Sch/ Commodity Note
Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)
Pipe Group
PIP PIPE .5 1.5 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 2 3 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 4 8 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 10 12 S100 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 326
NIP NIPPLE .5 1.5 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
Flange Group
FLG [Link] .5 2.5 M B-16.5 ASTM A 105 1500, RF/125AARH FWC0187Z7
FLG [Link] 3 24 M B-16.5 ASTM A 105 900, RF/125AARH FWC0177Z7
FLB [Link] .5 2.5 B-16.5 ASTM A 105 1500, RF/125AARH FBC0187Z7
FLB [Link] 3 24 B-16.5 ASTM A 105 900, RF/125AARH FBC0177Z7
FEF [Link].8 .5 4 ASME- ASTM A 105 900, FF/125AARH FGK0171Z7
B16.48
FEF SPCR&BLND 6 24 ASME- ASTM A 105 900, FF/125AARH FCK0171Z7
B16.48
Fitting Group
ELB90 ELBOW.90 .5 14 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
[Link]
ELB90 ELBOW.90 16 24 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
[Link]-W
ELB45 ELBOW.45 .5 14 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
[Link]
ELB45 ELBOW.45 16 24 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
[Link]-W
TEQ [Link] .5 14 M B-16.9 ASTM A 234 BW WEG684ZZ7
[Link]
TEQ [Link] 16 24 M B-16.9 ASTM A 234 BW WEG754ZZ7
[Link]-W
TRED [Link] .5 14 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
[Link]
TRED [Link] 16 24 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
[Link]-W
REDC [Link] .5 14 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
[Link]
REDC [Link] 16 24 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
[Link]-W
REDE [Link] .5 14 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
[Link]
Package
Report No.
: IPMCS
: 50
E52A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
Page 1590 of 1844
JOB SPECIFICATION No.
PIPING MATERIAL
B269-6-44-0005 Rev. 0
SPECIFICATION
Page 1258 of 1511
Client :INDIAN OIL CORPORATION LIMITED (IOCL) Dept./Sect. : 16/43
Project :Panipat Refinery Expansion (P-25) Project
Location PANIPAT REFINERY Pipe Class : E52A Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Item Lower Upper Sch/ Commodity Note
Input Dmn. STD Material
Type Size Size Thk Description Code No
Id. (Inch) (Inch) (mm)
Fitting Group
REDE [Link] 16 24 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
[Link]-W
CAP CAP .5 24 M B-16.9 ASTM A 234 BW WFG684ZZ7
[Link]
O'let Group
WLT WELDOLET .5 24 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ7
Valves Group
GAV [Link] .5 1.5 API 602/ ISO BODY-ASTM A BW, 1500, B-16.25, 511GAZZZ7
15761 105,TRIM- SHT NO.- 511GA
STELLITED,STEM-
13% [Link]
GAV [Link] 2 12 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 516GAZZZ7
16.34 /A NO.- 516GA
[Link],TRIM-
STELLITED,STEM-
13% [Link]
GLV [Link] .5 1.5 API 602/ ISO BODY-ASTM A BW, 1500, B-16.25, 521GAZZZ7
15761 105,TRIM- SHT NO.- 521GA
STELLITED,STEM-
13% [Link]
GLV [Link] 2 12 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 526GAZZZ7
16.34 /A NO.- 526GA
[Link],TRIM-
STELLITED,STEM-
13% [Link]
CHV [Link] .5 1.5 API 602/ ISO BODY-ASTM A BW, 1500, B-16.25, 531GAZZZ7
15761 105,TRIM- SHT NO.- 531GA
STELLITED
CHV [Link] 2 12 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 536GAZZZ7
16.34 /A NO.- 536GA
[Link],TRIM-
STELLITED
Bolt Group
BOS [Link] .5 24 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET .5 2.5 B-16.20- [Link] SPIRAL, 1500 GK66278Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 3 24 B-16.20- [Link] SPIRAL, 900 GK66277Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Package
Report No.
: IPMCS
: 50
E52A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
Page 1591 of 1844
