Nº PROYECTO:

WET LAND CCGT 70140

PROCEDURE FOR EQUIPMENT INSTALLATION

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STATIC

REV.: 0

PROCEDURE 70140-TER-TRM-POP-MEC-002
INSTALLATION OF STATIC EQUIPMENT

REVISIONCONTROLSHEET
MAIN DOCUMENT
REV. DATE DESCRIPCIÓN COMMENTS
0 September 10, 2018 For Review and Comments

ANNEXES
CODE DESCRIPCIÓN REV.
SEE REGULATORY FRAMEWORK

FORMATS
REV.
CODE DESCRIPTION

70140-TER-TRM-POP-MEC-02-FO-01 Assembly of Vertical Static Equipment 00

70140-TER-TRM-POP-MEC-02-FO-02 Assembly of Horizontal Static Equipment

00
70140-TER-TRM-POP-MEC-02-FO-03 Installation of Leveling Plates
00
70140-TER-TRM-POP-MEC-02-FO-04 Inspection of bolt tightening 00

PREPARED: REVIEWED: APPROVED:

ALFREDO GONZALEZ JOSE MANUEL CORTES L. NESTOR FIALLO SERRANO
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INDEX

1. OBJECTIVE 3

2. SCOPE 3

3. TERMS AND DEFINITIONS 3

4. RESPONSIBILITIES/OBLIGATIONS 3-4

5. NORMATIVE FRAMEWORK. 4

6. DESCRIPTION. 4-9

7. NECESSARY RESOURCES 9

8. ASPECTS OF SECURITY AND HEALTH 9-10

9. ENVIRONMENTAL ASPECTS 11

10. RECORD CONTROL 11

11. ANNEXES 11

12. CHANGE CONTROL 11

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1. OBJECTIVE

This procedure aims to establish the necessary conditions for the

correct assembly of static mechanical equipment on its foundation according to plans
approved, ensuring the safety of personnel and the integrity of equipment and
instalaciones.

2. SCOPE

This procedure applies to the assembly work of stationary equipment in EL.

Combined Cycle Project Tierra Mojada includes the preparation of the foundation
from the equipment to be mounted, the selection of lifting equipment and accessories, the alignment in
its axes, leveling, verticality, and application of grout.

3. TERMS AND DEFINITIONS

3.1 Static Equipment. It is a mechanical equipment that has no moving parts.

functioning.

3.2 Anchor Bolts. It is a steel element with a round cross-section and

cables, embedded in the foundation concrete that serves to support the loads
of a team already installed in its foundation.

3.3 Anchor Projection. It is the free distance that the anchor has measured from the level
from the finished concrete top up to the very top of the anchor.

4. RESPONSABILIDADES/OBLIGACIONES

Gerente de Construcción en Sitio. Es el responsable de la aplicación y cumplimiento

de los lineamientos de este procedimiento.

Mechanical Supervisor. He is responsible for supervising and verifying that the staff, of
equipment assembly comply with the steps described here so that the equipment
installed in a reliable, safe manner and in accordance with quality standards.

HSE Supervisor. He is responsible for verifying and supervising that all the
equipment assembly activities are carried out in compliance with all guidelines
for safety to avoid incidents.
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Mechanical Quality Inspector. He is responsible for verifying that each requirement is met.
one of the inspections established in the Inspection and Testing Plan, defined for
the equipment assembly process.

Operator. He is directly responsible for inspecting and verifying that the crane and
lifting accessories, such as shackles, slings, spacers, spreaders, etc. are
in good condition and meet the safe capacity for lifting and assembly operations.

5. NORMATIVE FRAMEWORK.

ASME Section VIII Division 1 or 2 Design and Construction of Pressure Vessels

Specific Customer Specification.

6. DESCRIPTION.

6.1 Preliminary Activities

The general layout plans, sections, and details of the equipment must be obtained in the same way.
the plan of the foundation base.

According to the referenced plans, mark the references on the foundation base at 0°.
90°, 180°, 270° and 360° starting from North as 0°

In the foundation, check that the surface of the equipment to be installed is scarified.
installed, to receive the grout otherwise do the scarification work.

In the foundation base, mark the axes using the surveying equipment.
transverse and longitudinal indicating the reference level elevations in relation to
the finished floor level.

Using the foundation plans of the team, compare the diameter values.
coordinates, separation distances and projection of the anchors against the planes
team mechanics, also verify these values physically with the equipment
topography.

Compare the elevation values of the leveling plates with the mechanical and civil plan.
and I physically verified these values with the surveying equipment, at the foundation of
equipment to be assembled.

Physically check the diameter of the anchors against the diameter of the drilled holes.
This equipment must have at least 1/8" of clearance tolerance.
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If the foundation has a height greater than 1.5 meters, install scaffolding properly.
following the scaffolding assembly procedure.

I performed cleaning using high-pressure air on the foundation with the purpose of
remove dust, impurities or foreign material.

Efectué limpieza mecánica a los pernos de anclaje, verificando que las tuercas giren
correctly and without tying up, apply anti-rust grease and protect the anchors with plastic until
the assembly of the equipment.

Proceed to install the leveling plates using grout, check the elevation of
you are with the topographical team according to plans, the plates must be installed in
both sides of the anchors and the necessary amount; this activity is recorded in the
format 70140-TER-TMR-POP-MEC-02-FO-03

If the equipment to be assembled is a heat exchanger, install the sliding plates.

as indicated in the manufacturer's plans.

Install wooden wedges (logs, bars, etc.) to a level one inch lower than
projection level of the anchors, this will prevent the equipment from scraping during assembly
damage the entire length of the anchor ropes by resting it on the chocks during the
embedding of the anchors with the team's drill holes.

6.2 Preparation of the Equipment and its Lifting.

Upon the arrival of the team, together with the Quality Control Department and with
the manufacturing plans, last revision, check the equipment TAG, the material of
manufacturing, the empty weight of the equipment, the dimensions, the specifications and orientation
from the nozzles, number of holes, position and distances between holes in the equipment.
In case of finding any deviation from the mechanical plans, it must
inform the quality area to proceed to raise a possible Non-Conformity.

For the equipment in which their manufacturing process is heat treated, there
It categorically prohibits the application or use of open flame or welding in any part.
of the team body.

If the equipment weighs more than 20 tons, prepare the lifting kinematics and
assembly taking into account the following:

The weight of the equipment plus the weight of the lifting accessories
The positioning distance of the crane
The crane's capacity according to its capacity chart, at the distance of
its positioning from the center of the crane to the equipment assembly center
Crane turning radius.
Position of the mother crane if required.
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The capacity of the mother crane according to its capacity table, to the
distance from its positioning from the crane center to the load center of the
team.
Final position and distance of the loading crane and the mother crane.
For both cranes, the load capacity must not exceed 85% of
load capacity.

If the equipment weighs less than 20 tons, check the capacity table, the
distance from the center of the crane to the center of the equipment assembly, not exceeding 85%
of the crane's capacity, it is very important to consider the weight of the equipment plus the weight
de los accesorios de montaje.

Check that the equipment has nitrogen pressure and that the flanges are not leaking.
be protected against shocks and corrosion.

In case the equipment does not have Nitrogen pressure, check and notify through
an RFI 'Request for Information or Change' if required by the engineering department.

If the equipment does not require nitrogen pressure, protect the interior of the equipment by installing it.
the steel or wood plate brackets with temporary gaskets, until it goes
to interconnect with the pipe.

6.3 Lifting Activities.

Check the terrain where the crane and transportation equipment will be located with the team.
confirming that the ground is solidly compacted and that there are no electrical lines
close to the maneuver site there should be no objects that hinder turning and movement
from the crane and in general that the environment is safe.

Inspect the crane beforehand before entering the site, check the logbook the
maintenance status, it must have its inspection and documentation of
recent certification.

Verify that the crane operator has submitted their medical assessment for the day.
in addition to having their recent certification documentation.

Inspect the lifting accessories, such as shackles in good condition without dents or
dents, strobe lights, slings without wear or breakage, dogs without cracks, tirfos,
diferenciales, pernos y balancín.

Ensure that all personnel have their personal protective equipment (PPE)
use including harnesses with double life lines for work at heights.
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It is important that the staff assigned to this job is the right one (operator,
certified crane operator, equipment assembly mechanic and assistants) who have been
trained in equipment lifting and safety work.

Prior to assembly, according to the manufacturer's plans, as long as they do not obstruct
The lifting and assembly activities will install the accessories on the equipment that
they would have arrived disassembled, such as clips, platforms, stairs, hoists,
tapas, etc. Except for the internes; The purpose is to reduce the number of maneuvers.
in heights in the team, whenever possible

If the equipment to be assembled is a heat exchanger or a vessel subject to high

temperature, identify the position where the mobile seat and oblong holes go
equipment to allow thermal expansion.

I installed two 'wind' cables to guide it during the lifting and assembly movement, this
it will facilitate the control of unwanted movements.

Lift the equipment at the lifting points and gently raise the equipment.
approximately 10 cm from the floor level, to verify that no strobe is running
or sling and that the center of gravity does not move to a point that could
to represent danger.

I carried out the assembly following the hoisting plan (hoisting kinematics) and verifying that the
The installation orientation of the equipment is as indicated according to the General Layout plan.

If for some reason the assembly needs to be interrupted, the equipment must be lowered to its
original position, to restart when the cause of interruption is resolved.

When the team is almost level with the anchors, lower it very gently to fit into place.
drill holes in the anchors without damaging their ropes, for this use the wedges
previously installed wooden.

Once all the team’s anchors are fitted into the anchors,
instructions to the crane operator to hold the equipment without lowering it and remove with
be careful with the wooden clogs; This activity should be carried out with great care by the
handling personnel trained for this job and verified by the supervisors of
construction and safety with the purpose of preventing any accidents to the hands.

Once the wooden wedges have been removed, check that there are no workers nearby.
from the team and lower it slowly placing it on the leveling plates

6.4 Alignment, Leveling, and Plumbing.

With the mechanical and surveying personnel, center the equipment on its axes using the
previously made marks and the line of axes marked by the equipment manufacturer.
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The surveying equipment used in leveling, verticality, and horizontality work.

it must have its calibration valid.

In vertical equipment such as: Towers, Reactors, Accumulators, Filters, etc. The
Topographical readings of leveling and verticality will be taken on two main axes: North.
–south and East–West. They must comply with the tolerance 1/1000.

The horizontal equipment and heat exchangers must be leveled by verifying their
horizontality in both longitudinal and transverse directions must comply with a tolerance of 2
mm maximum.

Once the leveling, verticality, and horizontality work is completed and accepted.
from the team, the format 70140-TER-TRM-POP-MEC-02-FO-01 will be issued, 70140-TER-
TRM-POP-MEC-02-FO-02 for its release in satisfactory condition with the criteria of
acceptance by the Quality Control area.

6.5 Grout Application

Prior to the installation of scaffolding, cleaning with compressed air should be performed and it should be watered.
with water, checking that no puddles remain.

Install the formwork around the foundation of the equipment giving it a beveled profile.
upper contour of the base and installing it at the level indicated in the corresponding plan.
For teams that have a skirt, two or three drainage pipes should be left.
to prevent the accumulation of water inside it.

Once the elevation of the formwork is released by the surveying personnel, it will be applied
grout which was prepared according to the manufacturer's technical data sheet.

During the preparation and application of the grout, safety equipment will be used.
recommended by the manufacturer to avoid health damage to the personnel performing this
work. The type of Grout to be used must comply with the requirements set out in the plans.
manufacturer.

During the application of grout, it must be ensured that all gaps at the base of
the equipment is completely filled and the exposed surfaces have a smooth finish.

Once the grout has set, a finish will be applied to eliminate irregularities that
they could have stayed

6.6 Anchor Tightening and Release

The tightening of the anchors will be performed according to the specifications in the torque table.
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The torque wrench to be used must have a valid calibration certificate.

Using the format.70140-TER-TRM-POP-MEC-002-FO-04, the following will be recorded.

physical readings of the obtained torque

7. NECESSARY RESOURCES

7.1 Personal
Mechanical Assembly Supervisor
Security Supervisor
QC Inspector.
Maneuvering Cape
Operator Handler
Specialist Assembly Mechanic
Specialized Crane Operator
Helpers

7.2 Equipment
Heavy equipment crane
Slings
Strobes
Shackles
Tirfos
Differentials
Bolts
Rocking chair (if required)

8. SECURITY AND HEALTH ASPECTS.

8.1 The scope of this document is to outline the Security requirements that are
necessary to comply with the project's Security Plan, through the
work permit where the hazards related to the activities will be identified
for the assembly of static mechanical equipment, this work permit will be applied
daily and the related activities will be established; in addition, they will identify the
dangers and necessary controls.

8.2 Start of day meeting. The person responsible for the execution of the work must
hold the Safety meeting, close to the workplace where it must explain to
personnel involved in the dangers to which they will be exposed during execution, thus
It must be very clear how the controls will be implemented to mitigate the
associated risks, at all times the Construction Supervision will be involved
and Security.
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8.3 The units or vehicles entering the project must have insurance.
insurance, driver's license in addition to your vehicle passes.

All personnel must have their appropriate personal protective equipment.

It must be used mandatorily, basic and specific PPE.

8.5 All tools and equipment must be inspected before use.

to ensure that they are in usable condition.

Provisional installations should be placed that are safe and suitable.

They will be evaluated before use, such as handrails, bridges, and work platforms.

8.7 Signage in the work area must be considered based on the

work-related risks as appropriate.

The perimeter of the maneuvers is determined based on the lifting plan and must be
have a physical barrier that prevents access to the maneuvering area of the personnel
authorized.

8.9 The conditions of the workplace must be evaluated before starting and considered the
adequate access roads must remain clear at all times, to be
used in case of emergency.

The heavy equipment or crane must have basic safety devices.

supported through a Check List.

8.11En las actividades de montaje se deberá contar con los planos de fabricación del
equipment, these must be reviewed by the lifting specialist in order to identify the
manufacturer recommendations.

8.12 The personnel performing work at height must have all the equipment
personal protective equipment (PPE), the safety harnesses must be those specified in the project
set standard momo.

8.13 The daily inspection Check Lists for lifting equipment must be available.
accessories.

8.14 Crane operators must demonstrate their competence through the

necessary documentation certification DC-3, skills certificates, etc.
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9. ENVIRONMENTAL ASPECTS

Keep the workspace clean, schedule cleaning activities after the

assembly of the equipment such as removal of wooden blocks, rollers, bars, rags, etc.

10. RECORDS CONTROL

Time of Disposition
Name Identification Storage
Retention Final
Team Assembly 70140-TER-TRM-
Physical and Digital
Minimum 3
POP-MEC-02-FO-01
Destroy
Vertical Static Years
Equipment Assembly 70140-TER-TRM- Minimum 3
Physical and Digital Destroy
Horizontal Static POP-MEC-02-FO-02 Years
Installation of Plates 70140-TER-TRM-
Physical and Digital
Minimum 3 Destruir
of Leveling POP-MEC-02-FO-03 Years
Inspection of 70140-TER-TRM-
Physical and Digital
Minimum 3 Destroy
bolt tightening POP-MEC-02-FO-04 Years

11.ANNEXES

N/A

12.CHANGE CONTROL

Number of Date of
Description of the change
Review update
00 10-09-2018 For client review and approval