Hardware Experiments
10 Close loop level control system using P, and PI Controller with manual change in
set point.
11 Close loop level control system usingPID Controller with manual change in set
point.
12 Close loop pressure control system using P,PI and PID Controller with manual
change in set point.
13 Close loop pressure control system using PID Controller with manual change in set
point.
Course No. Title of the Course Credits Course Structure Pre-
Requisite
ICICC502 Process Dynamics & Control 4 L-T-P: 3-0-2 Control
systems
COURSE OUTCOME (CO):
Students will be able to:
1. Understand the design aspects of a process control system
2. To study the dynamic, static behavior of Chemical Processes and apply linearization to the
models.
3. To study the design of a feedback controller using frequency response.
4. Design the advanced controllers for different processes.
5. Study the final control elements and PLC used in industrial processes.
COURSE CONTENT
UNIT I Introduction: Historical perspective, Incentives of Process Dynamics and Control
System, Classification and definition of process variables, Design aspects of a Process
Control System, Hardware for a Process Control System.
Modeling the Dynamic and Static Behavior of Chemical Processes: Need and
applications of mathematical modeling, Lumped and distributed parameters systems,
Modeling of Stirred Tank Heater (STH), Continuous Stirred Tank Reactor (CSTR), and
Tubular Heat Exchanger. The Input-Output Model and Degrees of Freedom Analysis.
UNIT II Linearization of nonlinear processes, Dynamic behaviour of first, second, and higher-
order systems, interacting and non-interacting types of systems, and dead time
elements.
Introduction to feedback Control, Dynamic Behaviour of feedback Controlled
processes, Introduction to Proportional (P), Integral (I), Derivative (D)
controllers, PI & PID controllers. Tuning of the PID controller.
UNIT III Stability Analysis of Feedback Systems, Design of Feedback Controllers,
Frequency Response Analysis of Linear Processes, Design of Feedback Control
Systems using Frequency Response Techniques.
UNIT IV Analysis and Design of Advanced Control Systems: Feedback Control of systems with
large dead time or Inverse Response, Cascade Control, Selective Control Systems,
Split-range Control, Feedforward Control, Ratio Control, Inferential Control Systems.
Introduction to adaptive control systems.
UNIT V Final Control Elements: Signal Conversion (I/P or P/I converters), Pneumatic control
valve construction, valve characteristics, quick-opening, linear, and equal-percentage
valves, Control valve sizing, and valve positioner.
Introduction to Programmable Logic Controller (PLC), Supervisory Control and
Data Acquisition (SCADA), Distributed Control Systems (DCS)
8 | SCHEME OF COURSES AND EXAMINATION: B.Tech ICE
SUGGESTED READINGS:
1. Process Dynamics and Control. E. Seborg, T. F. Edgar, and D. A. Mellichamp. 3rd ed., Wiley,
2011.
2. Chemical Process Control: An Introduction to Theory and Practice. G. Stephanopoulos, PHI,
India.
3. Process control instrumentation technology. Curtis D. Johnson PHI.
4. Computer-based industrial control: Krishnakant PHI.
A. CO-PO & CO-PSO MAPPING TABLE
PO PO PO PO PO PO PO PO PO PO PO PO PS PS PS
CO\PO 1 2 3 4 5 6 7 8 9 10 11 12 O1 O2 O3
CO1 3 3 3 3 3 - - - 1 2 1 3 3 2 1
CO2 3 3 3 3 3 - - - 1 2 1 3 3 2 1
CO3 3 3 3 3 3 - - - 1 2 1 3 3 2 1
CO4 3 3 3 3 3 - - - 1 2 1 3 3 2 1
CO5 3 3 3 3 3 - - - 1 2 1 3 3 2 1
B. THEORY LECTURE PLAN
it Contents No. of
Lecture
Historical Perspective and Incentives of Process Dynamics and Control Systems 01
Classification and definition of process variables 01
Design aspects of a Process Control System & Hardware for a Process Control
01
System
Need and applications of mathematical modeling, Lumped and Distributed
01
1 parameter systems,
Modeling of a Lumped Parameter System: Stirred Tank Heater (STH) 01
Modeling of a Lumped Parameter System: Continuous Stirred Tank Reactor
01
(CSTR),
Modeling of a Distributed Parameter System: Tubular Heat Exchanger 01
The Input-Output Model and Degrees of Freedom Analysis. 01
Linearization of nonlinear processes 02
Dynamic behaviour of 1 , 2 , and higher order systems, interacting and non-
st nd
03
interacting types of systems, and dead time elements.
2
Introduction to Proportional (P), Integral (I), Derivative (D) controllers, PI &
02
PID controllers.
Tuning of the PID controller. 01
Stability Analysis of Feedback Systems 02
3 Design of Feedback Controllers 02
Frequency Response Analysis of Linear Processes 01
9 | SCHEME OF COURSES AND EXAMINATION: B.Tech ICE
