ECVProUserManual ENG
ECVProUserManual ENG
ECV Pro
Electrochemical C-V Profiler
User Manual
Issue 1.0
Copyright © 2003 Accent Optical Technologies, Inc. Printed in the UK. All rights reserved. No
part of this manual may be used, reproduced, or transmitted in any form or by any means
without prior written permission of Accent. All information containes herein is to be considered
Accent Confidential.
Trademarks, such as product and service names, mentioned herein are owned by Accent or by
third parties. Microsoft is a registered trademark, and Windows NT is a trademark of Microsoft
Corporation.
Other product and company names mentioned in this document are the property of their
respective owners.
Headquarters:
ACCENT TM
Table of Contents
Chapter 1. Introduction
1.1 ECV Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.1 Shock Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.2 Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.3 UV light source hazards (UV option only) . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3.1 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3.2 High-Voltage trigger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3.3 Lamp replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3.4 Inhibition of removal and modification . . . . . . . . . . . . . . . . . 1-5
1.2.3.5 Vibration and impacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Manual conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Chapter 2. Theory
2.1 Theory of Electrochemical CV (ECV) profiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Etching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.2 Method of measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2 Specimen modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3 Factors and Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.1 Excess Area Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.1.1 Inaccurate area declarations . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.3.2 Debye spreading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.3.3 Dissipation factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.3.4 Series Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.3.5 Flatband potential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.3.6 Ohmic contact quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.3.6.1 Indications of poor ohmic contact . . . . . . . . . . . . . . . . . . . . 2-15
2.3.6.2 Improving ohmic contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Chapter 5. Samples
5.1 About the sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Sample size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 Sample cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Chapter 6. Electrolytes
6.1 Electrolytes and applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Electrolyte preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.1 Ammonium bifluoride solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.2 Ammonium tartrate solution in ammonium hydroxide . . . . . . . . . . . . . . . 6-3
6.2.3 Hydrochloric acid electrolyte, HCl, Sulfuric Acid H2SO4 . . . . . . . . . . . . 6-4
6.2.4 Diaminoethane (Ethylene Diamine), EDTA . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.5 Sodium fluoride : sulfuric acid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.6 Sodium hydroxide : EDTA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.2.7 Tiron electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
The major techniques used for determining the 'electrical' carrier concentration as a
function of depth are capacitance/voltage (C-V) measurements, spreading resistance, and
differential hall. Spreading resistance involves a lot of time consuming sample
preparation and complex data processing, and the results are highly dependent on the
skill of the operator. On the other hand C-V measurements employing a Schottky contact
are relatively straightforward. The principal limitation is the depth of profiling which is
constrained by the reverse breakdown voltage of the Schottky diode. This is a serious
consideration in materials with high carrier concentrations where the depletion layer is
very narrow.
By using an electrolyte to both etch and form a Schottky contact with the semiconductor,
the ECV Profiler is the most effective method of determining the efficiency and success
of a process prior to device manufacture.
Cell viewing
cover
Electrolyte
vacuum
Manifold
vapour trap
Fluid bottles
Cell
Bottle tray
Sample stage
Keyboard on pull-out
drawer
• Mounting wafers, obtaining good ohmic contacts and debubbling the cell are all part
of an easy-to use Mount Sample wizard.
• Parameters for IV, CV and etch profiling can be determined by the physisist then
stored in a recipe so that an operator can recall predefined settings.
• Capturing an etch pit image, monitoring the ring size (if ECVision is installed) and
demounting the wafer is performed by a wizard.
1.2 Safety
The information provided in this section is designed to give a new user of the ECV Pro
an overview of safety aspects of the system. Recommendations given are meant as a
guide only. The operator should consult with the laboratory safety officer for specific
instruction on safety practices.
IMPORTANT
It is important to read this section before attempting to operate the system.
• This system is equipped with 3-wire grounding-type plugs (plugs having a third
'grounding' pin). These plugs will only fit into a grounding-type power outlets. This
is a safety feature. If you are unable to insert these plugs into the outlets, contact
your electrician for advice
• Always unplug the system from the wall outlet before opening or removing covers
• Do not attempt to service this product yourself. Refer all servicing to qualified
service personnel
• Unplug the system from the wall outlet and refer servicing to qualified service
personnel under the following conditions:
- If a liquid has been spilled into the system
- If the system has been exposed to rain or water
- If the system (or part of the system) has been dropped or the casing damaged.
IMPORTANT
Always replace blown fuses with a UL approved fuse of the same type and
current rating. If the fuse continues to blow, contact qualified service
personnel.
• Make a list of all the chemicals that you use with this system
• Obtain, and make available to anyone who could potentially come into contact with
these chemicals, the Material Safety Data Sheets (MSDS) for each chemical
• Discuss the practical implications of the MSDS for each chemical with your safety
officer
• Make sure that the chemicals, and prepared electrolytes, are properly labelled
• Consult a qualified chemist on the correct method for discarding used or old
electrolytes and chemicals
• Discard any electrolyte or chemical that has been stored for any time exceeding its
shelf life.
• Take extra care when using parts of the system labeled as follows:
CAUTION
This equipment emits very strong ultraviolet light which is harmful to eyes and
the skin. Also, as the light emanating from the light guide connection aperture
contains infrared light in addition to ultraviolet light, its irradiation will cause
heat generation.
Be sure to observe following instructions for operation of the equipment.
• Never look directly into the light guide connection aperture or at the light emanating
from the light guide. Strong ultraviolet light can damage eyesight.
• Do not allow light to come into contact with skin. Contact with skin may cause
sunburn-grade inflammation. Always wear safety glasses, gloves, and other
appropriate protective gear when operating this equipment.
• Never allow light from the light guide to radiate onto flammable material.
• The light source unit includes an interlock that prevents the lamp from lighting
while the lamp cover is open. Never attempt to override the interlock function by
manually depressing the switch, as this may result in uncontrolled release of
dangerous ultraviolet light.
The following table lists abbreviations and symbols used throughout this document:
G Conductance Xc Reactance
Z Impedance
Si + 4⊕ ⇒ Si4+
In practice the situation is more complex. The limited availability of carriers in the
semiconductor means that exchange currents are invariably dwarfed by mixed potential
currents. Consequently, measured potentials are not single electrode potentials, but
mixed potentials.
The main difference between semiconductor and metal electrodes is their respective
charge carrier densities. Because the charge carrier density in a metal is so high
(>1022cm-3), charge is transferred with negligible penetration into the metal. Any
externally applied potential is completely dropped across the Helmholtz layer. However,
the lower carrier densities of semiconductors (1013 - 1019 cm-3) result in a much larger
field-affected region. Depending on the charge of the ions in solution adjacent to the
interface, carriers may be attracted (accumulation) or repelled (depletion) in the field-
affected region.
-
A- D+
+
Si Si Si Si Si Si
+ -
-
+
Si Si A- Si + Si - Si D+ Si -
+ +
-
+ - -
A- D+
+
Si Si Si Si Si Si
+ -
-
+
A- A-
+ +
Si Si + D Si Si D -
(a) (b)
p-type semiconductor n-type semiconductor
Reverse Bias Reverse Bias
By making the semiconductor more negative than its equilibrium value, positive ions are
attracted to the interface and the holes are repelled. For an n-type semiconductor, where
the majority carriers are electrons, negative ions are required and thus the semiconductor
must be made more positive than its equilibrium value, as in Figure 2-1 (b).
Providing the electrolyte is fairly concentrated (0.1M), field penetration into the
electrolyte is negligible and the semiconductor/electrolyte interface behaves as a one-
sided or Schottky junction. In this case the potential drop across the Helmholtz layer is
constant and the remaining applied potential is dropped across the depletion layer. The
well known equations for depletion width (Wd) and capacitance (C) for a
metal/semiconductor junction therefore apply to this system.
1
---
2 ( Φ – V )ε 0 ε r 2 (1)
Wd = --------------------------------
qN
1
---
qNε 0 ε r 2 (2)
C = A ----------------------
2(Φ – V )
2.1.1 Etching
The advantages of using an electrolyte are apparent when the dissolution process is
considered. Dissolution (etching) of semiconductor materials depends on the presence of
holes. For p-type materials holes are plentiful and dissolution is readily achieved by
forward biasing the semiconductor/electrolyte junction, as illustrated in Figure 2-2 (a).
For n-type materials, in which electrons are the majority charge carriers, holes have to be
created for dissolution to take place. By illuminating the semiconductor/electrolyte
junction with light of a wavelength short enough to generate electron hole pairs. For this
to occur, the wavelength, λ, must obey the condition:
hc
λ ≤ ------
Eg
Etching Etching
current current
+ Semiconductor/Electrolyte Semiconductor/Electrolyte
+ve -ve +ve -ve
-
-
Si A- Si Si Si D+ Si Si
-
+ - -
+
A- D+ -
+
Si Si Si Si - Si Si
- +
+ +
+
+ -
+
+ -
A- Si + Si
Si Si Si D Si
+ 4+ -
- 4+
Si Si
A- A-
+ +
Si Si D Si Si D -
Depletion Zone
(a) (b)
p-type semiconductor n-type semiconductor
Forward Bias Reverse Bias with illumination
1. Obtain an IV plot, from which it is possible to derive a suitable bias voltage range
for the capacitance measurement.
2. Using the bias voltage range derived from the IV plot, obtain a CV plot, and analyze
this to derive the measurement bias condition required to create etching conditions.
3. Measure the depletion profile using the bias voltage range derived from the IV plot.
The IV plot shows the consequence for a given sample of departure from the equilibrium
state. Figure 2-3 and Figure 2-4, which are IV plots for n- and p-type materials
respectively, both exhibit characteristic diode behavior. It is essential to bear in mind that
these potentials are measured in an electrochemical system, and they are therefore
displaced in voltage with respect to the more familiar absolute scale based on zero
potential for an electron in vacuum at infinite distance from the source.
Etching is carried out by appropriate choice of electrode potential. For p-type material
this will be in the forward bias region, i.e. the working electrode (the sample) must be
more positive than the rest potential. For n-type material, reverse bias is used and the
working electrode is illuminated.
As the etching process depends on the flow of charge, the etching rate is, in the ideal
case, proportional to the current flowing between the working and counter electrodes.
The amount of material removed and consequently the etched depth Wr is given by
Faraday's law of electrolysis as follows:
M 2
W r = ------------- ∫ I dt (3)
zFρa 0
ε0 εr A
PROFILED DEPTH = Wr + Wd where W d = --------------
C
The charge carrier density N at the edge of the depletion layer is given by:
3
1 C
N = -------------------2- ⋅ ---------------- (4)
qε 0 ε r A dC/dV
I-V .00 µm
1
Light
Dark
.5
-.5
Dark I-V curve
-1
-2 -1 0 1 2
VOLTAGE
I-V .00 µm
1
Light
Dark
.5
-1
-2 -1 0 1 2
VOLTAGE
C-V .00 µm
250 2
C(nF/cm2)
1/C2
parallel D
series I
200 S
S
C I
A P
P A
A T
C I
I 150 O
T N
A 2
N 1/C curve C-V curve
1
C
E
100 F
A
C
T
O
R
50
Dissipation curve
0 0
-4 -3 -2 -1 0 1
VOLTAGE
C-V .00 µm
120 2
C(nF/cm2)
1/C2
parallel 2 D
100 series 1/C curve I
S
S
C I
A P
P A
A 80 T
C I
I O
T N
A
N
C 60 C-V curve 1
E
Dissipation
F
curve A
C
40 T
O
R
20
0 0
-1 -.5 0 .5 1 1.5 2
VOLTAGE
1
The complex admittance at the carrier frequency is: Y = --- + iωC
R
ωC ωdC
Parallel Im(Y) Im(dY)
Series –1
( I m ( Y ) ) ⋅ I m --------
-------------- 2 -dY-
2
I m ---
1 Y
Y
where Im = Imaginary.
The 3-Term model is a generalized calculation. It is intended to remove most of the series
resistive effect of a weak electrolyte (such as 0.1M Tiron or 0.075M NH4HF2) when
measuring high carrier concentration material. This helps increase the measurable carrier
concentration range.
This section discusses some important factors that affect the appearance or accuracy of
the results obtained by ECV profiling. Some of these factors will have different effects
on different structures, but an understanding of when and how they affect your results
will be beneficial before you attempt serious use of the system.
Also discussed will be some of the terms used in the software such as Flatband potential
and D-Factor. It is important to understand these terms in order to make educated choices
when setting up profiling conditions.
A wet – A ill
At the surface: CX0 = C tot -------------------------
A wet
It is apparent from these relationships and Equation 4 on page 2-4 that as the profile
changes from a region of higher to lower carrier concentration, CS becomes much
smaller. CX, on the other hand is a constant. It is therefore evident that any errors in the
area calculations will assume greater importance. If the errors in area calculation are
large, CS and measured depletion depth can go negative and the carrier concentration to
appears to change carrier type.
An important practical point to note here is that since wetted areas vary from one
electrolyte to another, it is essential to recalibrate whenever a different electrolyte or
sealing ring is used.
NOTE
This resolution does not take into account etch non-uniformity.
1017
Concentration
1016
Measured profile
15
10
0 0.4 0.8
Depth
Computer simulations of step profiles which incorporate the Debye spreading effect have
been generated. These show that:
• The measured profiles will differ depending on the direction in which the profile is
performed (lo-hi or hi-lo)
The dissipation factor is the inverse of the quality factor (Q) of the model circuit of the
semiconductor/electrolyte interface, and is defined as follows:
1 XC
X c = -------- Rs
ωC
1
R p = ----
G
B = ωC B
Rs
Series circuit D = ----- = R s ωC
Xc
G 1
Parallel circuit D = ---- = --------------
B R p ωC
The value of D depends on material resistivity, carrier concentration, sealing ring size,
type of ohmic contact and measuring frequency. Its main use is as an indicator of the
effect of series or parallel resistance on the quality of the measurement.
D should not exceed about 0.4 and will ideally be much lower. One criterion in selecting
measurement conditions is therefore to minimize the D value. The factors affecting series
resistance are described in the next section.
Sealing
ring
Electrolyte
Ohmic Ohmic
contact contact
Epitaxial
layer
Semi-insulating
substrate
Series
resistance
Many structures are grown on semi-insulating substrates or contain one or more p-n
junctions. Front contacts must be used for such structures.
For other structures, either front, back or both contacts may be used.
and is valid for non-uniformly doped material. This avoids the need to know Φ, but
requires an additional measurement of dC/dV by use of a modulation signal.
For a reverse biased Schottky diode with a uniformly doped depletion region, the two
equations should yield the same result for carrier concentration. Equating, we obtain the
relationship:
C -
----------------- = 2( Φ – V )
dC ⁄ dV
This is the equation used to derive Φ by extrapolation of the 1/C2 curve back to the
voltage axis.
So, the flatband potential displayed in the Spot Measure dialog box and Etch Profile
control panel indicates how closely the measurements of C and dC/dV conform to the
Schottky equation, and hence how closely the junction models a Schottky diode.
• Epitaxial layers grown on the same carrier type, moderately to heavily doped
substrates
Sample types that typically will not form good ohmic contacts by use of the contact
blasting facility are:
• Low doped or thin layers on conducting substrates with insulating oxide on the back
surface or highly compensated (insulating) interface regions
• High forward and reverse resistances indicated in the Check Contacts dialog box
(see Section 4.2.9)
• IV curves that show flat (zero current) regions in the forward bias direction
Suspected poor ohmic contacts can be checked with a curve tracer. Any rectifying quality
will be cause for concern. The ability to form ohmic contact to a thin layer is related to its
resistivity. This is in turn dependent on the material (GaAs, Si, InP, etc), the carrier
concentration and resistivity (see table) of the layer and the condition of the surface.
Certain materials such as p-type InP and AlGaAs are well known to cause problems in
ohmic contact formation.
Gallium - Indium eutectic (liquid at room temperature) can be painted on an oxide free
surface to form an ohmic link between the semiconductor and the contact pins. Scratch
the surface of the sample to remove any oxide before painting on the Ga-In.
NOTE
This will normally short out the pins, resulting in very low indicated resistance
(as displayed in the Check Contacts dialog box). Evaporated metal contacts
will often be the only alternative for very low doped compound semiconductor
layers.
Examples:
3. The area of the contact metal (evaporated or painted) should be large (> electrolyte
area) so that capacitive coupling into the semiconductor is sufficient.
CAUTION
Components within the Instruments can be damaged by electrostatic discharge.
Observe precautions for handling electrostatic discharge sensitive devices. You
are advised to ground yourself to a suitably earthed point with a proprietary
ESD wrist strap.
1. Move the ECV Pro so that it is standing in the location where it is to be used.
Rotate the orange wheel clockwise, on each castor, to lower the wheels to the
castors rolling positions. Once at the working location, rotate the orange wheels
anti-clockwise to raise the wheels off the floor and return the castors to their stable
positions.
2. Open the front door and remove the inside front panel (see Figure 3-5).
6. If you have an extraction unit, connect this to the fume outlet at the back of the
instrument (see Figure 3-4).
Fume outlet
7. The ECV Pro is supplied with standard 2m mains cables. Plug this in to the power
socket.
2. Open the front door and press the Green button to turn the instrument on. You
should now hear the pump operating.
Instrument On button
PC On/Off button
Due to the extremely low signals measured by the ECV Pro some noise may be observed
on the data during disturbances associated with external events such as Fast transients or
ESD. However, these errors are trapped by the software warning you of the nature and
cause of the error, allowing you the option to either continue or wait until the disturbance
has passed.
Double click on the shortcut to ProdProf on the desktop or on the ProdProf.exe file to
start the program. The initial screen allows, as shown in Figure 4-1, for the possibility
that the software may have last been terminated when the tool was in the middle of a
measuring cycle.
If there is a chance that the cell may not be in its correct starting position, click on
Initialize.
The first action must be to Login. Click once on Login, in the top right-hand corner of the
screen, to display the following dialog box:
Valid user name and password entries must be set in the system at Supervisor level.
Details are given in Section 4.5.5. There are two user levels:
• Operator
gives restricted access to functions (see Figure 4-3) and is intended for profiling
samples using installed recipes.
While an Operator is logged in, it can be seen in Figure 4-3 that a Supervisor can
also login so that minor adjustments may be made to settings to enable small
deviations from recipe limits to be accepted during a measurement.
• Supervisor
allows full access to program functions.
Having logged in, some of the bottom function keys become available.
In Operator mode, Jobs (once a recipe has been selected), Recipe, Alarms and Help are
available for use.
In Supervisor mode all are available for use.
The Profiler conforms largely to the SEMI E95-0200 interface specification, so the
display is divided into consistent functional areas. In general, you can navigate freely
between areas and functions. However, in some cases Wizards or Modal Dialog boxes
are used. These must be completed or exited before you can navigate elsewhere.
Top Bar
This bar includes:
Navigation Bar
This contains a series of buttons along the bottom of the screen which give access to
the main functional areas within the Profiler application. The buttons are:
• Datalog – the storage of system and sample data files (Section 4.6)
Sub-Navigation Bar
This is a column of buttons located on the left side of the screen that varies
according to the Navigation Bar function selected (as shown, for example, in
Figure 4-4).
Command Bar
Further functions may appear in the Command Bar in the right-hand column of the
screen when a Sub-Navigation function is selected (see Figure 4-5).
Information Panel
The central area of the screen. This may contain command features as well as
information.
4.2 Jobs
Rest potentials give assurance that the sample mounting, contact formation and filling
procedures have been carried out correctly. For example, if there is still a bubble
isolating the sample from the electrolyte, the dark potential will be unusual and lack
repeatability.
Rest potential measurements can also be misleading if the structure contains p-n
junctions, very high doping levels, or is highly compensated.
Measure
Measures the dark and light rest potentials.The measurement can be repeated, but
you should wait for about 15 seconds to allow the electrodes to recover. Some drift
is often seen initially due to the adjustment of the semiconductor or sense electrode
to a new electrochemical environment.
The shutter will click open and closed, illuminating the sample for a short time. The
Dark and Light voltages will be displayed, along with the apparent Type of the
material under test.
Typical values of Vrest(dark):
Electrolyte Volts
Tiron -0.3 to -0.7
NaOH -0.7 to -1.2
HCl -0.1 to -0.6
If the result is n-type, you should use illumination and excess area compensation
when etch profiling.
4.2.3 IV Curve
The IV curve reveals where the forward and reverse bias limits sit, where the reverse
breakdown occurs, and whether there is a photo response. You can identify etching
conditions and a range of possible measuring voltages. Constant voltage (Vetch) or
constant current (Ietch) is displayed on the screen as a red line. Figure 4-6 shows that a
constant voltage of 0.2V has been set.
Current Limits
Normal +0.1 mA/cm2 (large ring)
+0.5 mA/cm2 (small ring)
Current must not exceed 2.5 mA in total.
Some samples may be damaged by excessive current, and you must use lower
limits. To view photo current on n-type samples, you will usually have to set a
higher positive current limit.
Voltage Range
Normal +2 volts
Maximum +10.235 volts
Slow Measurement
Imposes a short delay period between measurements.
Illumination
Add Curve:
Dark - measures with no illumination and adds the curve to the displayed graph
Light - measures with illumination and adds the curve to the displayed graph
Lamp
Set the level of illumination to be used for a Light measurement.
Measure
Click on this button to start the measurement.
Use the Stop button that appears to abort the procedure.
Measure also stores the values in the box as described for Apply, below.
Apply
Stores the values set in the box ready for saving in the recipe. The values will be lost
if you exit from the program or load a different recipe before saving to the recipe.
Cancel
Revert to the recipe or previously applied values.
Note that the grid lines can be toggled on/off using the keyboard key F9.
Normal (F1)
Provides normal mouse pointing and clicking functions.
Zoom (F2)
Move the cursor to one corner of the desired region, press the Left button, and
drag to the opposite corner. When you release the Left button, the graph will
rescale to the defined rectangle. To return to default scaling select the Graph
Options and Auto-Scale to Data.
Delete Text
Select this mode to delete all text that has been added to the graph using the
Add Text function.
4.2.3.4 Print
Sends the currently displayed graph to the printer.
4.2.3.5 Save
Writes data from the active graph to file. The name will be as specified when the sample
was opened. The extension will be made up from a two character type identifier, and a
sequence character.
4.2.3.6 SaveAs
Writes data from the active graph to a file name that must be specified.
4.2.3.7 Read
Displays a graph from previously saved data.
4.2.4 CV Curve
After completing the IV measurement, the CV curve provides the next step in evaluating
diode quality and measurement conditions. It is also an important tool in deciding which
of the three circuit models to use. The red horizontal line indicates the width of the
measuring signal (set in Capacitance Params see Section 4.5.4). The short vertical tick in
the centre indicates the current measuring potential Vmeas.
C-Max
The capacitance scale can be set approximately as shown in the Junction Data table
(Table 9-1) to enable you to view measurements in real-time. The graph is
automatically auto-scaled on completion.
Voltage Range
Use the reverse bias range determined in the IV section. A convenient way to set
this range is to use the zoom facility in IV to view only the flat portion of the curve,
excluding forward and reverse breakdown regions. Then transfer this range into CV
with the ‘Get IV Graph Range’ button provided here.
Slow Measurement
Imposes a short delay period between measurements.
Measure
Click on this button to start measuring. Use the Stop button that appears to abort the
procedure.
Measure also stores the values in the box as described for Apply, below.
Apply
Stores the values set in the box ready for saving in the recipe. The values will be lost
if you exit from the program or load a different recipe before saving to the recipe.
Cancel
Revert to the recipe or previously applied values.
Note that the grid lines can be toggled on/off using the keyboard key F9.
Show Curves
Select the curves you wish to see displayed on the graph.
Normal (F1)
Provides normal mouse pointing and clicking functions.
Zoom (F2)
Move the cursor to one corner of the desired region, press the Left button, and
drag to the opposite corner. When you release the Left button, the graph will
rescale to the defined rectangle. To return to default scaling select the Graph
Options and Auto-Scale to Data.
Delete Text
Select this mode to delete all text that has been added to the graph using the
Add Text function.
4.2.4.4 Print
Sends the currently displayed graph to the printer.
4.2.4.5 Save
Writes data from the active graph to file. The name will be as specified when the sample
was opened. The extension will be made up from a two character type identifier, and a
sequence character.
4.2.4.6 SaveAs
Writes data from the active graph to a file name that must be specified.
4.2.4.7 Read
Display a graph from previously saved data.
Although the CV plot gives a visual presentation of the diode's electrical characteristics,
it performs measurements in a different way: using a ramping DC voltage and no
modulation signal. In cathodic regions, films may form on the surface to give misleading
results.
Spot measure performs measurements in exactly the same way as etch profiling, and
gives a full set of information for all three models in numerical form. You can therefore
accurately evaluate prospective values of Vmeas and your choice of circuit model.
A measuring current limit should have been preset in the Capacitance Measuring Signals
dialog box (Section 4.5.4). Excessive current can damage the sample. Current is
measured first and the procedure is aborted at an early stage if it exceeds the current limit
setting.
Bias Voltage
The value set in the recipe will be displayed, change this if necessary.
I-meas.
If the current measured is higher than the current limit, a message will appear here
and the sequence will be aborted.
If the measured current is within range, the measured value will appear here.
Results
The results of the measurement at the set bias voltage are displayed here. The
information displayed is:
- Freq. two measurement frequencies, F1 (primary) and F2 (secondary), as
set in the Capacitance Measuring Signals dialog box
(Section 4.5.4)(Hz)
- Dissipation dissipation at Vmeas
-C measured capacitance (nF)
-G measured conductance (µS)
- Rs series resistance (ohms)
- dC/dV slope of the CV curve at Vmeas (nF/V)
- dG/dV slope of the GV curve at Vmeas (µS/V)
- FBP measured flatband potential (Volts)
- Depl. depletion width at Vmeas (µm)
-N carrier concentration measured (cm-3)
The lower results box builds a history of results for measurements at selected Vmeas
values.
Measure
Press this button to start a measurement. The measurement process may take up to
10 sec. Status or error information may appear on the status line.
Print
Use this button to copy the table to the log printer.
Reference File
If the sample has been etched before, this etch can be used as a reference file.
Repeat etches are compared for conformity with a specified reference file. Readings
that fall within the specified error band of the reference file are accepted.
Action
This is the action to be taken if a ready falls outside the specified error band.
None - ignore the condition and continue
Log Warning - log a warning in the datalog file and continue
Pause & Alarm -
Normal (F1)
Provides normal mouse pointing and clicking functions.
Zoom (F2)
Move the cursor to one corner of the desired region, press the Left button, and
drag to the opposite corner. When you release the Left button, the graph will
rescale to the defined rectangle. To return to default scaling select the Graph
Options and Auto-Scale to Data.
Delete Text
Select this mode to delete all text that has been added to the graph using the
Add Text function.
4.2.6.4 Print
Sends the currently displayed graph to the printer.
4.2.6.5 Save
Writes data from the active graph to file. The name will be as specified when the sample
was opened. The extension will be made up from a two character type identifier, and a
sequence character.
4.2.6.6 SaveAs
Resave the active graph data with a new file name.
4.2.6.7 Read
Display a graph from previously saved data.
If you have not previously set the measuring and etch voltages (with the cursor in IV and
CV graphs), set these now. For n-type material, if you have previously determined a
lamp intensity, you can set it now, otherwise start at zero and ramp it up during the first
etch step until the etch current is satisfactory. You must also choose an initial resolution
or depth step.
Note that all of these values can be changed dynamically during the profiling process.
A single button serves to start, pause, and continue the etch process. Note that you may
not exit this window unless the process is paused. Also, other acquisition functions are
disabled while this window is open. You may however, re-scale, adjust configuration,
view other graphs, read Help files, or jump to other applications during acquisition.
Close
Click here to close the etch control panel.
Start
Click here to start the etch measurement process. While the etch is active this button
will change to PAUSE.
Options
Click here to open the Etch Measurement Options dialog box (see Section 4.2.7.1).
4.2.7.1 Options
When this function is selected the Edit Measurement Options dialog box opens where:
Change Reagent
This page is available to all users to change the electrolyte in use in the middle
of an etch process.
Functions that are common to all pages of the dialog box are:
OK
Stores the values set in the pages of the dialog box ready for saving in the recipe.
The values will be lost if you exit from the program or load a different recipe before
saving to the recipe.
Cancel
Revert to the recipe or previously applied values.
Use this page to set the etch depth and the scale for the etch graph.
Figure 4-17: Etch Measurement Options dialog box - Scale & End page
log N
Sets the scale for the y-axis.
End Depth
Enter the required depth here and specify whether it is:
- Etch Depth (the calculated depth of the actual etch)
or
- Total Depth (the sum of the calculated etch depth and the depletion depth).
Figure 4-18: Etch Measurement Options dialog box - Measure Options page
V Meas
The value displayed here is that selected by the placement of the red cursor bar in
the CV screen. It can be manually changed here if necessary.
Settling
After the switch from etching to measuring conditions, the system needs time to
come to equilibrium. When the forward bias etching current and illumination are
switched off to measure admittance, anodic films that haven't completely dissolved,
or discharging deep levels, may cause capacitance to change for several seconds.
The Settling time defines this pre-measurement delay period.
Fixed Delay
Fixed time from 1 to 10 seconds, during which the specimen is open circuit.
For most samples, 3-6 seconds are sufficient but this is very sample dependent
and requires experimentation.
Figure 4-19: Etch Measurement Options dialog box - Etch Options page
Step Size
Step Size indicates in mm how much of the sample will be etched between each
measurement. The setting will depend on the sample and the data required. A step
size of 0.01 mm is typical. The step size appears in the etch control panel as the
Resolution.
I-etch Limit
This controls the maximum current drawn during etching. Although some current
needs to be drawn to etch at a reasonable rate, this must not be excessive as it may
cause the bottom of the etch hole to become pitted or uneven due to insufficient
removal of dissolution products. The maximum etch current that can be drawn
without such problems is sample dependent and can be set accurately only by trial
and error.
Circulation Pump
It is often beneficial to ensure that the electrolyte is refreshed by pumping it through
the contact area. This also helps to remove soluble dissolution products from the
sample surface. Some semiconductor materials such as silicon can generate gas at
the etching surface, while others such as compounds containing aluminium can
form difficult-to-remove films. Using the pump helps mitigate these concerns.
Etching Modes
This enables the selection of either constant current or constant voltage for etching.
With constant current the etch rate is not structure dependent. Do not select this
facility if you wish to monitor changes in etching current as an indication of
otherwise undetectable changes in crystal quality or a hetero-junction where the
doping level remains constant.
With constant voltage the etch rate is structure dependent and this can be used to
stop the etching at a certain point in the structure.
NOTE
The field shown in Figure 4-19 as I-etch Target will change to I-etch Constant
or I-etch Limit according to the etch mode selected.
Uncontrolled
Set a value in V-etch.
Set a value in I-etch Limit that is above the maximum Ietch required.
The value entered for V-etch and Lamp are held constant and the etch current is
allowed to vary. If I-etch exceeds I-etch Limit, the process pauses.
Etch Area
For n-type material this parameter causes the surface capacitance values for the
excess (wetted-illuminated) area to be subtracted from each reading. The software
automatically calculates the capacitance of this annular excess area from the ring
areas (specified in the Sealing Rings dialog box Section 4.5.3). At each subsequent
point, the excess capacitance is subtracted from the total wetted capacitance to
obtain the correct carrier concentration profile.
It is possible to correct data for excess area compensation after the data is acquired
using the Reprocessing program.
Change Reagent
This page is available to all users. Its purpose is to allow a change of electrolyte
when the etch shows that a layer of a different material has been reached. The user
will need to PAUSE the etch so that the OPTIONS button becomes available. The
instructions and progress messages on screen are self explanatory.
Figure 4-20: Etch Measurement Options dialog box - Change Reagent page
to assist the selection of a suitable Vmeas for samples of all concentrations. This, together
with the CV curve, is similar to an automated spot-measure.
N Range
Enter the expected carrier concentration range.
Voltage Range
There are two methods for setting the voltage scale:
Direction
It is best to select the direction of profiling according to type as indicated, as the
measurement then proceeds from the inside towards the surface, that is from reverse
towards forward bias.
Measure
Click here to save the values as in Apply, below, and start the measurement.
Depletion measurement takes about two minutes to complete. It will terminate
early if the current limit is exceeded. Use the Stop button that appears, to abort the
procedure.
Apply
Stores the values set in the dialog box ready for saving in the recipe. The values will
be lost if you exit from the program or load a different recipe before saving to the
recipe.
Cancel
Revert to the recipe or previously applied values.
Note that the grid lines can be toggled on/off using the keyboard key F9.
Normal (F1)
Provides normal mouse pointing and clicking functions.
Zoom (F2)
Move the cursor to one corner of the desired region, press the Left button, and
drag to the opposite corner. When you release the Left button, the graph will
rescale to the defined rectangle. To return to default scaling select the Graph
Options and Auto-Scale to Data.
Delete Text
Select this mode to delete all text that has been added to the graph using the
Add Text function.
4.2.8.4 Print
Sends the currently displayed graph to the printer.
4.2.8.5 Save
Writes data from the active graph to file. The name will be as specified when the sample
was opened. The extension will be made up from a two character type identifier, and a
sequence character.
4.2.8.6 SaveAs
Resave the active graph data with a new file name.
4.2.8.7 Read
Display a graph from previously saved data.
Contact selection for measurement is made when the material is specified (see
Section 4.5.1). Front and Back contacts must be selected and checked individually if
both are to be used.
The contact resistance is measured by passing a current in both directions between the
contact pair, and measuring the voltage. Resistance values will vary according to the
sample charactistics, but in general should be less than a few 100 ohms.
Contact Blasting uses inductive flyback pulses to form contacts. Each pulse is of fixed
energy, which you can set. Repetetive pulses can be generated.
4.3 System
4.4 Recipes
The recipes are available at both Operator and Supervisor levels. At Operator level,
however, access is restricted to selecting an existing menu.
Enter the name for the new recipe and (optionally) a useful description. Click on Save to
save the current settings under the entered name.
To amend a recipe, make the changes in the settings then create a new recipe with the
same file name. You will be prompted with
4.5 Setup
4.5.1 Material
Semiconductor Material
Specify the semiconductor material of your sample.
For simple binary semiconductors, the Fraction value should be zero.
For ternary materials, enter the fraction and select the name of the second material.
For example GaAs + InAs = InGaAs.
Dielectric and etching constants are obtained from the system database. Linear
interpolation is used to obtain values for ternary materials.
Contacts
Select which contacts to use as appropriate for the sample to be measured.
Specify a maximum contact resistance (greater than zero) to be used for routine
contact verification.
4.5.2.1 Select
Select the electrolyte to be used. This applies the filling and circulating control settings
entered for the electrolyte.
The initial set of electrolytes are the base set, they cannot be amended or deleted. New
electrolytes can be added, amended and deleted as required. A detailed description of
electrolytes can be found in Chapter 6.
Rinse Cycles
Increase this value if the cell and manifold require longer rinse cycles to remove the
remnants of the electrolyte.
To select an electrolyte:
simply click on the electrolyte to highlight it then click on OK.
To add an electrolyte:
- insert a name for the electrolyte,
- enter the debubbling and rinse settings,
- click on Save.
4.5.2.2 Flush
Use this page when it is necessary to change to a different electrolyte. Move the
electrolyte dip tube into a small bottle of DI water then click on Flush Reagent. The
routine will flush the system through with clean water several times until the bottle of
water is empty.
The Wetted and Illuminated area values can be entered manually in the Areas section
(see Figure 4-35) or they may be calculated by the software after entering the coordinates
in the Measuring Microscope Method section. The Measuring Microscope Method
section also provides a simple way to check whether there has been any deterioration in
your sealing ring.
Areas
Enter in the wetted and illuminated areas manually.
When you click on the Calculate button, the results will be placed in the area boxes
if no error occurs. A status message indicates any errors. Check that the areas and
excess percentage are reasonable values.
OK
Click on OK to exit from the dialog box to use the areas displayed.
You can carry on measurements using the data displayed without saving it to the
database.
Cancel
Click on OK to exit from the dialog box with the previously selected sealing ring
still selected.
Delete Ring
Deletes the selected ring from the database. This action cannot be cancelled.
Save Ring
Modifies the areas of an exisiting entry, or creates a new entry if necessary. This
action cannot be cancelled.
Amplitude
The default amplitude of the sine wave is 200 mV. This may be increased for low
doped samples with a large diode region available. It should be reduced for high
doped samples where the diode region is narrow.
The amplitude can be seen on the CV curve, where you must check that it does not
extend into regions where 1/C2 is not linear. On the IV curve, check that the
amplitude does not extend into an area of leakage current.
dV
The differential capacitance (dC/dV) is obtained by applying a small DC bias above
and below the set bias level. The value of dV is the total voltage of this
perturbation.
Model
Admittance measurements can be interpreted in three ways in deriving doping
concentration information:
Parallel - generally used for epi-layers on conducting substrates.
Series - generally used for implants and epi-layers on insulating substrates.
3-Term - this is the best generic model and is recommended for use in most cases.
Model selection affects Etch and Depletion measurements.
CV curves can show models superimposed so that you can see what effect model
selection has as a function of bias.
Rs
Rp
I-meas Limit
The current drawn when measuring the sample's admittance should be kept to a
minimum. I-meas Limit sets a maximum current value that stops the measurement,
if the measurement current is exceeded during a CV, Depletion, Etch or Spot
measurement. This is to protect the sample from drawing excess current which may
remove or deposit layers of material.
For IV graphs, the current limits are equal to the measurement scale range.
Set Defaults
These buttons provide sets of default values for high, medium and low doped
samples. It will still be necessary to select the Model and set the I-Meas Limit.
IMPORTANT
These defaults are only guideline values. Tests using IV, CV and spot
measurements are still necessary to achieve good results.
4.5.5 Users
Delete User
Select the user from the User List, then click on Delete User.
4.5.7 Multi-Graph
The Save button writes the complete scheme to the system database, which will become
the startup default.
4.6 Datalog
4.7 Alarms
4.8 Help
NOTE
For novice users, it is strongly recommended that the first samples attempted
be as simple as possible. Moderately doped n- and p-type substrates would be
a good choice.
Before mounting the sample, important choices need to be made, such as selecting an
electrolyte. The following table lists a number of sample features and the hardware and
software setup choices they influence. Each of these topics is discussed in greater detail
in subsequent subsections.
Safety concerns
The minimum sample size is 15mm x 10mm. This allows for 12mm between front
contacts and a 5mm diameter vacuum hole.
The sample must be as clean as possible before attempting the ECV profile. Surface
contamination and oxide can cause the following problems:
• uneven etching.
The sample should be cleaned using normal techniques. For example, GaAs samples can
be cleaned with alcohol. If a native oxide is suspected, remove using a strong
hydrochloric acid (5 M) clean for 30 - 60 seconds.
Always inspect the sample surface for defects and marks. Select an area for profiling that
is as clean as possible.
CAUTION
The electrolytes used with this system are potentially hazardous. Refer to the
section on Safety (Section 1.2) and consult your safety officer before preparing
or using these electrolytes. Data sheets for chemicals supplied by Accent are
available on request.
The electrolyte must be transparent to the illumination used for etching, non corrosive to
the plastics used in the construction of the cell and be reasonably safe to handle.
• acidic
• basic
• complexing
Electrolytes that have been successfully used with different materials are:
CAUTION
Read MSDS sheets before attempting to prepare electrolytes. Use safety eye
wear, rubber gloves and protective clothing as appropriate. Prepare all
electrolytes under a fume hood.
The shelf life of the solution, without wetting agent and stored in a plastic container, is
about one month. Solutions with wetting agent should not be stored.
Carefully in a fume hood and while cooling the mixing vessel, add concentrated
ammonium hydroxide (minimum 28% NH4) to the ammonium tartrate solution to give a
total volume of 1000 ml.
Store the electrolyte in a glass bottle with a tight fitting stopper. The shelf life of this
solution is two months or when the pH drops below 11.5.
This electrolyte has an obnoxious smell and for this reason is not commonly used. The
1M NaOH electrolyte has equivalent properties.
CAUTION
Always add acid slowly to water. NEVER add water to acid. Avoid breathing
fumes.
0.5M hydrochloric acid and 1M sulfuric acid have a six month shelf life when stored in a
tightly closed bottle.
This electrolyte can be used with GaAs and InP and possibly other III-V materials. The
excess area can be large, so use with a large sealing ring.
Prepare a 0.2M EDTA solution and add 10% Diaminoethate (Ethylene Diamine). Shelf
life 1 month.
CAUTION
Avoid inhaling NaF dust.
Into a 0.05M H2SO4 solution, add sufficient NaF powder to make the solution 1M NaF.
Stir until the NaF is completely dissolved.
This solution is usually used diluted with deionized water in the ratio 1 part NaF solution
: 2 parts deionized water.
A wetting solution such as Triton X-100TM is also often added to the diluted solution to
assist in bubble removal.
The stock solution has a shelf life of one month when stored in a plastic bottle. Do not
store the diluted solution, or a solution with a wetting agent added.
Prepare a 0.2M sodium hydroxide (NaOH) solution in deionized water. Into 250 ml of
the 0.2M NaOH solution, add 9.3g of disodium ethylenediamine tetra acetate
(FW372.24). Stir until completely dissolved.
The NaOH : EDTA should be stored in a suitable plastic container, in which its shelf life
is two months.
IMPORTANT
Please read this chapter before you attempt to run any sample on your system.
The electrochemical cell (referred to as the cell) is one of the most important parts of
your system. Treat it with care.
• To contain and isolate the electrolyte that is used to etch and form electrical contact
to the sample
• To house the electrodes and provide an electrical interface to the rest of the system
The ECV technique requires that the area of the electrolyte contact to the semiconductor,
necessary for C-V measurements, is etched to profile through the sample. Since etching
of n-type material requires illumination, the sealing ring acts as a mask, allowing
(ideally) the total wetted area to be illuminated.
To perform these functions, the sealing ring is made of an opaque material that is resilient
enough to form a seal to contain the electrolyte, yet also be hard enough to form a knife
edge seal allowing illumination over the total wetted area.
The sealing ring defines the area reproducibly and allows illumination of typically 98%
of the total wetted area. The small ring of material that is in contact with the electrolyte,
but not illuminated is called the ‘excess area’. The large majority of the area, which is
illuminated, is called the ‘illuminated area’.
Capacitance is measured over the total wetted area, whether the material is n-type or
p-type. When n-type material is etched, the annular excess area that contributes to the
capacitance but does not etch will cause an error in the measurement, unless it is
compensated for.
The software will compensate for excess area when profiling n-type material. However,
the wetted and illuminated areas should be measured accurately and entered into the
Sealing Rings dialog box (select SEALING RINGS in the sub-navigation bar of SETUP, see
Section 4.5.3). For a detailed discussion of how excess area compensation works and the
effects of miscalibration, see Section 2.3.
The contact areas used in ECV are typically much larger than those used in conventional
C-V. This is because:
• The electrolytes used in ECV process are generally aqueous and exhibit high
surface tension
• As the technique requires etching into the material, the contact area needs to be
large compared to the side wall of the etch hole. This is especially important when
profiling hi-lo structures.
• As the excess area becomes proportionately smaller as the area increases, the areas
are more accurately defined for larger contact areas
• It is physically easier to remove bubbles from the larger contact areas.
When the cell is installed it is locked into position as shown in Figure 7-2.
To remove the cell, pull the lever forward slightly then move the lever down to the
position shown in Figure 7-3. The cell is pushed out and can then easily be removed from
the profiler.
To insert the cell, reverse the process, making sure that the lever is initially in the down
position as shown in Figure 7-3.
IMPORTANT
Removing/inserting the sealing ring holder from/into the cell requires firm
pressure. It is imperative that the cell is removed from the instrument before
attempting to change the ring. Failure to conform to this practice is likely to
adversely affect the alignment of the cell.
The sealing ring is fixed in a holder. When it is necessary to change the sealing ring , the
complete holder must be removed and replaced.
7.5.1 Leaking
Assuming that the sample is correctly mounted, electrolyte will only leak from the seal
if:
• the profiler mechanism has failed to move the cell fully forward onto the sample.
Trapped bubble
When the cell is set up correctly and the sealing ring is in good condition, typical
percentage excess areas are:
Tiron 1-3%
HCl 3-5%
EDTA:NaOH 5-7%
If the excess area percentages increase much above these levels, examine the sealing
edge of the ring for damage or excessive flattening. Typically, a damaged sealing edge
will show up as a leakage mark when calibrating with a blue slice. An increase in
percentage excess area uniformly around the diameter is usually due to a worn sealing
edge.
7.6 Calibration
The only calibration required for the ECV Pro is that of the wetted and illuminated
contact areas to the semiconductor surface. These areas must be measured accurately
before accurate carrier concentration and depth measurements can be made with the
system.
Apart from giving inaccurate results in terms of absolute values, miscalibration can also
distort profiles of certain sample structures due to the effects of the excess area
capacitance. Samples particularly susceptible to this distortion are hi-lo n-type structures
(MESFETs) and samples with 'spikes' in the profile. To see the effects of miscalibration,
see Section 2.3.
• If you use different electrolytes with a sealing ring (because the different surface
tension will cause different electrolyte spread)
• How often the system is used. Obviously, sealing rings wear out faster if the system
is heavily used
• Generally, the greater the number of users of the system the more often the system
will need to be calibrated. In most cases the best solution is for each individual users
to have their own sealing rings, that they are responsible for calibrating
• If the type of samples that are run on the system are of a hi-lo, n-type nature, it will
be necessary to keep the system in calibration with a greater degree of precision
than for samples of uniform doping
• If the system is left unused for a long period of time and the ring dries out, the ring
should be recalibrated
Blue slices can be purchased from Accent as part PN4116, but it is also possible to make
them yourself following the instructions in Section 7.6.2.1.
1. Carefully clean a polished substrate wafer of n-type (-1E17 to -5E18 cm-3) GaAs.
3. Select a cathode of similar area to the wafer. Carbon, platinum or other non-reactive
conductors are suitable.
4. Make the substrate wafer the anode by forming an ohmic contact to the edge.
Connect a plastic coated wire to the contact and protect the exposed metal contact
with silicone rubber. No metal should be exposed to the solution.
5. Apply between 30 and 50V DC between the non-reactive cathode and the wafer
anode. The current supply should be limited to about 30 mAcm-2. As the anodic
film forms, the current will drop. Wait until the current drops to about 500 µA.
6. Remove the wafer and disconnect the wire. Wash the anodized wafer carefully in
deionized water.
40V DC
Anode Cathode
0.2M EDTA
Silicone
rubber
7.6.2.2 Procedure
To mimic as accurately as possible the conditions used when running a real sample, the
sample should be mounted exactly as it will normally (see Section 8.7). In addition, note
the following:
• Take extra care to clean and dry the sample before the run
• Take extra care to clean and dry the sealing ring before the run
• Etch into the sample only the minimum amount necessary to see the illuminated
etch area (typically about 0.5 mm). Any additional etching may give an exaggerated
excess area
• Before removing the sample, flush the cell several times to remove electrolyte from
the sample surface. Any electrolyte left on the sample when it is removed will
spread on the surface, increasing the excess area
Excess area
Illuminated
etch edge
Wetted etch
edge
The region actually etched with p-type profiling may not reflect leakage due to a
damaged or worn sealing edge. The resistive path created by the sealing ring's pressure
against the sample could be sufficient to limit etching current outside the ring's normal
perimeter, and hence make the leak invisible on the etched p-type sample.
1. Select the SEALING RING from the sub-navigation bar of the SETUP function to
display the Sealing Rings dialog box (see Section 4.5.3).
2. Select the ring name for which you want to define the areas or enter a new name in
the Sealing Ring Name field.
3. Enter the new Wetted area and Illum. area values into the appropriate field of Areas,
or in the Measuring Microdscope Method section enter the measurements then click
on Calculate to have the software calculate the areas for you.
4. Click on Save Ring to store the values for the named sealing ring.
CAUTION
Running a sample on the involves the use of potentially hazardous chemicals.
Please read Section 1.2 on Safety before attempting these procedures.
This chapter takes you through the steps for making an etch profile at Operator user
level.
8.1 Overview
Once sets of parameters have been entered
into the machine and saved as recipes, Start up &
loading, etching and measuring a sample prepare machine
becomes a straight forward process. The
flowchart in Figure 8-1 illustrates the
process. The rest of the chapter describes
Prepare sample
the process in greater detail.
Procedure
Mount sample
Check
parameters
Etch
Procedure
Demount sample
End
8.2 Startup
1. Open the front door of the instrument and press the large green button below the
keyboard to switch the instrument on (the large red button next to it switches the
machine off).
Instrument On button
If a sample is still loaded from previous use you will be asked to click on Demount.
4. To Log in:
- click on Login in the top right corner of the screen
- enter your user name
- if necessary, enter a password
- click on Submit.
If the login is accepted the operating screen (Figure 8-5) will appear ready for you to start
using the system.
The large red button to the left of the wafer stage (see Figure 1-1) is the emergency off
button.
It is useful for the operator to be aware of the function of the following keys:
2. Click on the required recipe to highlight it then click on Select in the right-hand
command bar.
1. Ensure that the sample is of the correct size (minimum 12 mm2, maximum 150 mm
diameter) and is completely clean (see Section 5.3).
CAUTION
Use protective eyeware and clothing when handling chemicals or electrolytes.
2. Check that the correct electrolyte is available in the bottle rack (Figure 8-7).
3. Check that the electrolyte vacuum vapour trap is not full. If it needs empying,
unscrew the clear perspex base and dispose of the fluid safely according to local
safety regulations.
4. Check that the water bottle is in place with sufficient water and that the collection
bottle is in place with sufficient capacity for use. (A warning message is displayed
when the collection bottle is full.)
Electrolyte
5. Replace the Splash Guard over the bottles as shown in Figure 8-8.
Splash guard in
place over water and
waste bottles
6. Ensure that a sealing ring is inserted in the cell and the cell locked in (Figure 8-9).
Figure 8-9: Sealing ring inserted into the cell and the cell locked in
7. Click on JOBS (which will now be available having selected a recipe) in the lower
navigation bar.
The procedure for mounting a sample is wizard driven and is outlined in the flowchart in
Figure 8-10 . The steps are described in detail in the following paragraphs.
Make &
No Unlatch &
check contacts.
lower table
OK?
Yes
Re-check
No & re-form contacts if
necessary.
OK?
Yes
No Ready to
measure?
Yes
No
OK? Demount sample
Yes
Select the storage location and enter the filename that is to identify the sample data.
Click on Save. The filename and path details will be displayed as in Figure 8-11.
4. With the contacts raised (see Figure 8-14) place the sample on the stage so that the
area to be etched is immediately above the vacuum hole in the centre of the stage.
Contact arms
Vacuum hole
Contact arms
movement lever
5. Using the Lever, lower the probes onto the sample as shown in Figure 8-15. The
vacuum will be applied automatically as the probes are lowered.
8. Click on Next to test the contacts. The quality of the contacts is indicated by the bar
charts. While the maximum resistance is exceeded the bar is red (Figure 8-18).
Figure 8-18: Mount Sample - make and check contacts (indication of unacceptable
ohmic contacts)
Blast until the actual resistance is less than the maximum (bar is green as shown in
Figure 8-19).
Figure 8-19: Mount Sample - make and check contacts (good contacts achieved)
Front or Back may be greyed if one is not specified to be used in the recipe.
The maximum contact resistance, as set in the recipe, is displayed between the two
bars. The actual resistance for both directions of current flow is displayed at the end
of each bar.
For a high resistance material, re-measure several times to ensure that the contact is
stable.
9. Once good contacts are achieved, click on Next to display the screen for locking the
door electronically and move the cell forward onto the sample. To lock the door
click on Lock. When the door is locked and the cell moved forward, the Status will
display Ready and the Next button will become available as shown in Figure 8-20.
Figure 8-20: Mount Sample - door lock (electronically) & cell position
10. Having locked the door it is important to recheck the contacts, so when you click on
Next a repeat of the screen shown in Figure 8-19 is displayed.
11. If the contacts are acceptable and you wish to continue with the measurement, click
on Next.
12. The next screen (Figure 8-21) displays a warning to the effect that when you click
on Next in this screen, the cell will start to fill with electrolyte. This is therefore the
last point at which you can turn back without having contaminated the wafer with
electrolyte. After this point the only way to remove the wafer will be by executing
the Demount routine where the cell is drained of electrolyte and flushed with water
to cleanse it.
Click on Next when you are sure that all is ready to start filling with electrolyte.
13. The screen shown in Figure 8-22 will be displayed and the cell will fill with
electrolyte. If there is insufficient electrolyte in the bottle to fill the cell or the pump
is temporarily blocked, a Refill button will appear as shown in Figure 8-23.
14. Adjust the Lamp and Exposure so that the etch hole can be seen clearly and you may
find that you can see bubbles (see Figure 8-24).
Once you are satisfied that the cell has been debubbled sufficiently, click on Finish
to exit from the Mount Sample procedure.
If debubbling is not satisfactory, click on Demount Sample so that the sample can be
removed and the problem investigated. The Demount Sample procedure is
described in Section 8.10.
At this stage the ohmic contacts to the sample should have been formed, the cell filled
with electrolyte and any bubbles in the cell should have been cleared.
Before starting to etch the sample it is important to check that the parameters set in the
recipe are compatible with the sample.
Click on each of the following in the JOBS sub-navigation bar and check the parameters
as described.
Check that the values displayed are within the range that you expect.
8.8.2 IV Plot
Click on MEASURE SETUP in the right-hand command bar to display the IV Measurement
Options dialog box.
Click on Measure to start the IV data acquisition and produce a curve(s) such as that in
Figure 8-28.
NOTE
If the UV option is fitted, the message UV not stable may appear if the lamp has
not been on for approximately 7 minutes after starting the software. Continue if
the stability of the lamp is not critical at this stage.
Light curves
Dark
8.8.3 CV Plot
16. Click on MEASURE SETUP in the right-hand command bar and display the CV
Measurement Options dialog box.
Click on Measure to start the CV data acquisition and produce curves such as those in
Figure 8-30.
Series
Parallel
1/C2
Dissipation
Check that the curve is as you should expect, the series and parallel curves should be
fairly close together and the dissipation should be low, typically less than 0.4.
Press the keyboard function key F3 to put the mouse in line draw mode. Draw a line on
the 1/C2 plot (as shown above) and check that the value of the concentration displayed in
the message bar is acceptable.
4. The status bar should immediately display Measure then, after a few seconds (the
settling time), the measuring current Imeas will be displayed. Assuming that Imeas
does not exceed the Imeas limit, the measurement will proceed and the results section
will display the data from the first (Step # 0) surface measurement. The status bar
will then display ETCHING and the Ietch value, which should be small
(<0.1 ma/cm2), will be displayed.
5. The Vmeas and Vetch area will initially display the relevant values set from the CV
and IV curves respectively. Once the first point has been plotted you should adjust
these values as follows:
If V-etch shows a value Const-I then the voltage will change automatically to
maintain a constant current.
6. Once the sample has drawn sufficient etching current to have removed the
thickness of material set by the Resolution, the status bar will indicate Settling for
the time set, followed by Measure once more. The second step of measurement
data will appear in the results area (Step # 1).
7. For each measurement, a point will appear on the Log N vs. depth plot, and
another line of data will be added to the data log (if enabled).
Monitor the Dissip. and FBP values to ensure they remain at levels indicating that
the admittance values being measured are sensible.
To view the sample during etch, press F12 to display a camera view as shown in
Figure 8-33. Adjust the Exposure Level (in the camera dialog box) until you can see the
sample clearly.
Click on Close or press F12 again to cancel the view.
b. Click on OPTIONS to open the Etch Options dialog box then select the Change
Reagent tab.
c. Move the dip tube from the electrolyte bottle and put it in a small bottle of DI
water.
e. It will then instruct you to move the dip tube into the new electrolyte bottle.
Once you have done this, click on Continue. The cell will fill with electrolyte
then Finished Change will be displayed.
g. Press F12 to display the camera view and debubble the cell if necessary.
9. Once the etch procedure is complete the message bar displays End Reached
(Figure 8-34). Click on CLOSE to exit from the Etch panel and return to the Etch
Profile screen.
To remove a sample at any time after the cell has filled with electrolyte, the following
procedure wizard must be executed.
NOTE
Once one of the routines has been selected it is not possible to return to
the current etch.
In an emergency if, for example, there is a leak, click on Quick Demount to simply
remove electrolyte quickly from the system.
If there is insufficient water available, the following message appears below the
Status box:
Once processing is complete, the Status will display Finished and Next will become
available.
2. The next screen (Figure 8-37) presents the opportunity to clean the sample and
capture an image of the etch pit.
If the image is not required, click on Next to continue demounting at step 4 below.
If the image is required:
- lower the door and inspect the sample
- without moving the sample, carefully remove any surplus fluid
- raise and lock the door again
- click on Capture Etchpit Image.
3. After clicking on ‘Capture Etchpit Image’ the screen display changes to:
Adjust Lamp brightness and Exposure until the pit can be seen clearly then click on
Save Image to capture the image displayed. At this point, if a filename was specified
in Section 8.5 step 2, the ECVision option, if it is installed, becomes evident (see
Section 8.10.1).
Once the image is captured the camera view disappears, Status displays Finished
and Next becomes available. Click on Next to proceed with the demount process.
4. Follow the on-screen instructions, lowering the door gently to avoid damaging the
wafer.
5. Once the vacuum has been released, Finish will become available. Click on it to exit
from the Demount routine.
8.10.1 ECVision
ECVision uses a high resolution camera to obtain a good image of the pit that it can use
to fit a ring to and thus calculate the ring area. It then displays a history of ring areas so
that you can decide if the ring area should be updated or if the sealing ring is no longer
adequate and should be discarded.
Fitting Type
Specifies the method to be used for calculating the area of the etch pit.
Once a ring has been fitted to the etch pit, a ring is placed on the image and the results are
displayed in the Results area as shown in Figure 8-41.
To accept this result and move forward to evaluate it, click on ‘Accept this result’, to
place a tick in the box, then click on Next to display the Stage 2 screen shown in
Figure 8-42.
• to continue using the ring with the current ring area values in the ring file,
• to update the ring file with the ring area results obtained at Stage 1,
• to discard the ring for being at the end of its useful life.
The plot shows all measurements, both n- (blue) and p-type (red), made with the current
ring, differentiating between those using the same electrolyte as currently in use
(diamonds) and those using other electrolytes (circles). The current measurement is
shown as a black diamond.
NOTE
When multi-layer samples are etched it is the surface layer etch that will be
used for fitting the ring. It is therefore the first electrolyte that is recorded if
more than one is used on a sample and it should be the surface material type
that should dictate the choice of n- or p-type.
Current Areas
These are the values currently stored in the ring file.
Comment
Enter any comment here that is relevant or qualifies the calculated ring area.
Figure 8-43: Ring history plot with other electrolyte data removed
Image Area
This is the area calculated following the fitting at Stage 1.
Update
Click on this button to update the ring data with the calculated value shown at Image
Area. It will update the Illuminated value if N-type is selected in Etch Pit Type or
Wetted if P-type is selected. Figure 8-45 shows the Illuminated ring area updated.
Next
Click here to save the data and exit from the ECVision screens. The saved data is
stored in an ascii file as shown in Figure 8-46.
If Next is selected before selecting Update then the ring areas remain unchanged;
they are not updated with the newly calculated area.
This level of operation is for setting up recipes for operator level, or for environments
where each sample is different.
It may be possible to select an existing recipe stored in the system that has similarities to
the settings you will need for a new sample. This recipe may then be modified as
necessary and the new setup may be stored as a new recipe.
In order to cover the setup of all parameters, we will assume in this chapter that we are
starting from a base recipe and that all parameters need to be set.
1. First login as a Supervisor. The operating screen will display with all Navigation bar
functions available.
2. In RECIPE select a recipe that you wish to use as the basis for the new recipe and
save it with a new name (refer to Section 4.4.2).
3. In SETUP, MATERIAL specify the material, contacts and an initial maximum contact
resistance to be used (refer to Section 4.5.1).
4. In SETUP, REAGENT HANDLING specify the electrolyte to be used and modify the
parameters, if necessary (refer to Section 4.5.2).
If the chosen electrolyte is different to that previously used, select the Change tab,
move the tube inserted in the electrolyte bottle into a bottle of clean water then click
on Change (Figure 4-34). The system will flush the tubes through with clean water.
Once the routine has finished, insert the tube into the bottle of the selected
electrolyte.
5. In SETUP, SEALING RINGS specify the sealing ring that is to be used. Refer to
Section 7.6 for sealing ring calibration information.
6. The AC signal that is superimposed onto the DC bias voltage (Vmeas) for
capacitance measurement is defined in the Capacitance Measuring Signals dialog
box (Figure 9-4), which is displayed when SETUP, CAPACITANCE PARAMETERS is
selected.
Higher carrier frequencies give lower noise, but may also lead to greater leakage
current (dissipation).
The Amplitude is the magnitude of the AC measurement signal (in volts).
Choose the model that you think will best suit the sample according to the following
guidelines:
Parallel:
Thick layers grown on conducting substrates without electrical junctions.
Series:
Thin layers on (or implants into) semi-insulating substrates.
3-term:
This model should cover all eventualities.
Generally it is recommended to use the 3-Term model.
7. Prepare to mount the sample (see Section 8.6) then in JOBS select MOUNT SAMPLE
and follow the on screen instructions (see Section 8.7).
8. In JOBS, REST POTENTIAL click on Measure in the right-hand command bar then wait
10 seconds to allow the electrodes to fully recover. Repeat this several times
checking that the values displayed are stable and within acceptable limits for the
electrolyte/material combination in use (see Section 4.2.2 for details).
The software will use the carrier type indicated in this dialog box to decide whether
to use excess area correction during etch profiling. The dark/light rest potential can
be misleading if the structure has electrical junctions, very high doping levels or is a
highly compensated material. For this reason a manual override function key is
provided in the etch profile control panel. If the result is n-type, you should
normally use illumination and excess area compensation when etch profiling.
At this stage the ohmic contacts to the sample have been formed, the cell filled with
electrolyte and any bubbles in the cell should have been cleared. The IV and CV curves
can now be plotted to test the suitability of the semiconductor/electrolyte diode for
profiling and to gather further information about the test conditions required.
9.2 IV Plot
Acquisition of an IV curve from the sample provides an indication of the quality of the
semiconductor/electrolyte diode. It will also highlight any possible problems due to poor
ohmic contact and will indicate the bias voltage range over which capacitance
measurements will be possible. Acquisition of an illuminated IV will indicate the
conditions required for etch profiling later.
3. Before measuring, you must set the range of measuring voltages (X) and current
density limits (Y).
You will start with initial values then change the Current and Voltage ranges as
necessary to reflect the range of values required on the relevant axes. Remember
that:
• This is a 'live' measurement and the value entered for the current acts as a
current limit. The current scale should therefore be set to minimize any
potential damage, but should be sufficient to clearly define the forward and
reverse breakdown regions
• The voltage scale should be sufficient to show the voltage range over which the
sample acts as a diode. This will help in evaluating the quality of the ohmic
contact and in setting the scales for the CV analysis.
The normal voltage range is ±2 volts. The maximum is ±10.235.
6. Click on Measure to start the measurement, which takes a few seconds to complete.
The measurement always starts at the rest potential (zero current). The voltage scan
proceeds, firstly in the cathodic direction (plating current can be drawn), then from
the rest potential in the anodic (etching) direction. This order of scanning the
voltage ensures that any material plated onto the sample surface is cleaned away
before proceeding.
NOTE
If the UV option is fitted, the message UV not stable may appear if the lamp has
not been on for approximately 7 minutes after starting the software. Continue if
the stability of the lamp is not critical at this stage.
a. Check the voltage range; it may be too small. +/-2 volts is recommended.
c. Check for a large bubble by pressing F12 to obtain the camera view.
8. Adjust the scale (current and voltage) and, for n-type, the illumination (see
Figure 9-7), then re-acquire the curves until a good graph is obtained (see
Figure 9-8 and Figure 9-9).
Users who are familiar with 'conventional' IV curves, will notice several points:
• The profiler arranges the voltage axes so that the anodic and cathodic
electrochemical regions are consistently placed. The forward and reverse directions
therefore depend on doping type.
• There will be an offset in the voltage axis as it is measured with respect to the
voltage of the sense electrode. This adds an electrochemical potential to the usual
semiconductor built-in voltage.
• Forward bias breakdown will occur at approximately the same voltage for different
doping levels of a given semiconductor/electrolyte combination. The voltage range
of the reverse bias, however, is determined by both the doping level of the sample
and/or its electrical quality.
Breakdown will occur at a lower voltage for more highly doped material or lower
quality material.
N-type material
Etching takes place under (usually) illuminated reverse bias conditions, as the
forward bias direction will deposit ions from the solution onto the surface.
Using the reverse breakdown is undesirable, as etching would be preferential at
defects and depth resolution would be degraded. Instead, use sufficient
illumination to generate a hole current. This should be on the flat (voltage
independent) portion of the IV curve.
P-type material
If both Light and Dark curves are acquired they will follow the same path
throughout; the light will make no difference to the current. Select Vetch (the
voltage applied to the sample during etching) in the forward bias region to give
a reasonable current density. In Figure 9-9 a highly doped sample was used and
a Vetch of about -0.17 mA/cm2 is chosen.
9.3 CV Plot
The purpose of acquiring the CV plot is to help in evaluating the quality of the
electrochemical diode and to select a range of possible measuring voltages, Vmeas. The
graph can display three CV curves (series, parallel and 3-term models) with their
respective 1/C2 plots and a plot of the dissipation factor against voltage.
In a sample with an electrochemical diode that conforms closely to the Schottky model,
the series, parallel and 3-term model CV curves will be superimposed over the majority
of the diode region. The plot of dissipation (D) factor will also remain low and flat
(below the 0.4 level). As the diode becomes less ideal, the three plots will separate and
the value of D will increase.
Samples that show separation of the series and parallel model CV curves will also show
different carrier concentration profiles depending on the model selected in the
Capacitance Measurement Signals dialog box. You will therefore need to try to
determine which of the models most accurately represents the sample's actual circuit.
NOTE
Normally, you will know whether the sample is likely to exhibit high series
resistance or parallel conductance. An easy test would be to reduce the
measuring frequency and re-acquire the CV data; if the three CV plots move
closer together, then series resistance is dominant; if the plots separate further,
parallel conductance is the dominant effect.
3. The measurement voltage range may either be entered manually using the reverse
bias range (range where the curve shows zero current) determined from the IV plot,
or may be transferred automatically from the IV plot using the zoom facility on the
IV curve (see Section 4.2.4.1) and the Get IV Graph Range button shown in
Figure 9-10.
The capacitance scale of the CV plot (in nF/cm2) depends on the carrier
concentration of the sample. The following table can be used to select an
approximate maximum capacitance:
6. The curves and area of graph displayed are specified in the CV Graph Options
dialog box, which is displayed by clicking on GRAPH OPTIONS in the right-hand
command bar. See Section 4.2.4.2 for parameter details.
The red horizontal cursor indicates the width of the measuring signal
(Amplitude + dV, set in the Capacitance Measuring Signals dialog box - see
Section 4.5.4). The short vertical tick in the centre indicates the DC bias voltage
(Vmeas) that will be used during electrochemical carrier concentration profiling.
Change this, using the left mouse button Set Value function, to a position:
where the D-factor curve is below the 0.4 dashed horizontal line
where the 1/C2 plot is a straight line
just before the forward bias.
Visually check the extremities of the cursor to ensure that they lie within these
specifications.
NOTE
1/C2 should not be straight if you are depleting into non-uniform material.
There is often a wide choice of voltages but a Vmeas close to the forward bias
breakdown is preferable as this will both minimize depletion width and be safe if the
carrier concentration increases with depth into the sample. The Spot Measure
facility, described below, can be used to obtain additional information which will
help in selecting Vmeas.
If the D-factor value is generally above the 0.4 line and the CV curves for the series
and parallel models do not fall on top of each other it is indicated that a different
carrier concentration result will be obtained depending on the model chosen. In a
case like this it will help to change the frequency (in the Capacitance Measuring
Signals dialog box) and repeat acquisition of the CV curve. If reducing frequency
causes the CV plots for the different models to move closer together, then the Series
model is indicated. If the models move further apart, then the Parallel model is
indicated.
Using the left mouse button Line Draw function, draw a line over the 1/C2 plot in
the range indicated by the cursor to obtain an estimate of the expected carrier
concentration. With the line drawn this value will appear in the top message bar.
This facility is used to determine the size of any variation in the carrier concentration
result caused by selecting a different Vmeas. This is necessary because, as is evident from
the CV curve in Figure 9-11, the range over which it is possible to set Vmeas is
considerable and the chosen position quite arbitrary.
CV curves are obtained by ramping the DC voltage over the selected range and
measuring capacitance using a single AC signal. However, during etch profiling, carrier
concentration results are obtained without ramping the bias voltage. When the Vmeas bias
is applied, the AC signal is modulated at a lower frequency to obtain dC/dV and hence
calculate carrier concentration at a fixed bias. The measurement of capacitance (and D
factor) in a ramped CV curve can sometimes be affected by films built up by cathodic
current plating.
The spot measurement feature measures in exactly the same way as etch profiling and
gives full information for all three models in numerical form. This makes it possible to
evaluate prospective values of Vmeas accurately and to choose the best specimen model.
1. Select SPOT MEASURE from the sub-navigation bar of JOBS to display the Spot
Measurement screen.
2. The bias voltage (Vmeas) set in the recipe will be displayed, change this if necessary.
3. A measuring current limit should have been preset in SETUP, CAPACITANCE PARAMS.
Excessive current can damage the sample. Current is measured first, and the
procedure is aborted at an early stage if it is too high.
4. Press the MEASURE. Wait - the measurement may take up to 10 sec. Status or error
information may appear on the status line.
5. Press MEASURE several times to check the stability of the results (Figure 9-13).
Evaluation
Interpretation of results is highly sample dependent. Often, there will not be an obvious
best choice of Vmeas. The following guidelines, in order of importance, should help you
decide.
1. Normally, Vmeas should be near the forward bias breakdown, but the signal width
should not encroach on the region of high conductance. This has several
advantages:
b. in samples with electrical junctions, Vmeas may also be suitable for the
underlying material (especially using NaOH:EDTA electrolyte)
2. The dissipation factor should be minimum. Results with D > 0.4 must be considered
dubious.
3. The flatband potential (FBP) should be the correct or expected value (often at a
minimum).
5. Imeas should be near zero (except in rare cases e.g. lo-hi silicon).
For low to moderately doped samples with a significant depletion region, it is possible to
explore the concentration profile within the available depletion region without etching
the surface significantly. This facility can be used in the following ways:
• To assist in the selection of a suitable Vmeas for a sample. This, together with the CV
curve, is similar to an 'automated spot measure'.
4. Click on MEASURE to start the data acquisition process. Data points should start to
appear in the depletion graph in the voltage direction selected. Depletion
measurement takes about two minutes to complete. It will terminate early if the
current limit is exceeded. An example of a depletion profile is shown in
Figure 9-15.
5. Once the profile is complete, GRAPH OPTIONS in the right-hand command bar can be
used to rescale the graph and to select to plot either Voltage or Depletion Depth on
the x-axis.
If the graph shows that the carrier concentration profile is mostly flat over a voltage
range then starts to change, the point of change indicates the correct Vmeas value for
the sample.
The main function of the ECV Pro is to produce a profile of concentration against sample
depth. With previous functions you have analysed the electrical characteristics of the
sample/electrolyte junction.
Before measuring, you must use the Etch OPTIONS to set the final depth (X) and range of
carrier concentrations (Y). These values may be changed during profiling if required.
The profile will terminate automatically once the final depth is reached.
In the example used so far (Figure 9-8, Figure 9-11 and Figure 9-15), the sample is
shown to have a doping level near to the surface of about 1.33E18 n-type. We also know
that:
• Vmeas should be set from the CV curve (Figure 9-11) to a value at which the D-
factor is below 0.4 and the 1/C2 curve is an approximately straight line. It should
also be at a point on the depletion profile at which Log N does not change
significantly with voltage. For the example, we have seen in previous sections that a
Vmeas of 0.0 V should be suitable.
• Vetch should be set from the IV curve (Figure 9-8) to a value in the region of the
forward bias breakdown voltage at which the current drawn is not voltage
dependent. In the example, a starting Vetch of about -0.25 V should keep the etching
current (Ietch) less than 0.1 mA/cm2. Once etching has begun, Vetch can be gradually
increased until a suitable etch current (rate) is achieved.
It is important to realise that the electrical characteristics measured up to this point will
almost certainly have been influenced by surface effects. However, these almost always
make the electrochemical Schottky diode 'worse' than it will become after etching a few
nanometers of material from the sample. Hence the chosen Vmeas and Vetch conditions
should remain suitable as the profile proceeds. It is always permissible, however, to
pause the etch profile at any point and re-check the IV, CV, Spot Measure or Depletion
profile if you suspect that conditions may need adjustment. This is likely, for example, if
you expect the concentration to increase as you etch into the sample, as the Schottky
diode will certainly deteriorate as more heavily doped material is encountered.
1. Click on ETCH PROFILE in the JOBS sub-navigation bar and then on MEASURE SETUP
in the right-hand command bar to display the Etch control panel.
5. The status bar should immediately display Measure then, after a few
seconds (the settling time), the measuring current Imeas will be
displayed. Assuming that Imeas does not exceed the Imeas limit, the
measurement will proceed and the results section will display the
data from the first (Step # 0) surface measurement. The status bar
will then display Etching and the Ietch value, which should be small
(<0.1 ma/cm2), will be displayed.
6. The Vmeas and Vetch area will initially display the relevant values set
from the CV and IV curves respectively. Once the first point has
been plotted you should adjust these values as follows:
If V-etch shows a value Const-I then the voltage will change automatically to
maintain a constant current.
7. Once the sample has drawn sufficient etching current to have removed the
thickness of material set by the Resolution, the status bar will indicate Settling for
the time set, followed by Measure once more. The second step of measurement
data will appear in the results area (Step # 1).
8. For each measurement, a point will appear on the Log N vs. depth plot, and
another line of data will be added to the data log (if enabled).
Monitor the Dissip. and FBP values to ensure they remain at levels indicating that
the admittance values being measured are sensible.
To view the sample during etch, press F12 to display a camera view as shown in
Figure 9-16. Adjust the Exposure Level (in the camera dialog box) until you can see the
sample clearly.
Click on Close or press F12 again to cancel the view.
b. Click on OPTIONS to open the Etch Options dialog box then select the Change
Reagent tab.
c. Move the dip tube from the electrolyte bottle and put it in a small bottle of DI
water.
e. It will then instruct you to move the dip tube into the new electrolyte bottle.
Once you have done this, click on Continue. The cell will fill with electrolyte
then Finished Change will be displayed.
g. Press F12 to display the camera view and debubble the cell if necessary.
10. Once the etch procedure is complete the message bar displays End Reached
(Figure 9-17). Click on CLOSE to exit from the Etch panel and return to the Etch
Profile screen.
Usually, the CV and IV curves will reveal the cause for the out of range values; a
frequency change will commonly correct the problem.
If the profile is not stopped prematurely and is allowed to continue, the profile will end
automatically when the end of the depth scale is reached. At this point the status bar of
the control panel will display FINISHED. Click on CLOSE to close the Control Panel.
Etch data can also be saved to a different filename using the Save As function.
A raw data (binary) file, which contains all the information collected during the
acquisition of the etch profile, is generated automatically. It can be reprocessed in the
Reprocessing program (refer to Chapter 11). The raw file "filename.raw" is created when
the first (surface) point is taken and the header information is written out at that time. At
each subsequent point, the file is reopened, the new data is appended and the file is then
closed. This ensures that data is never lost through file buffering or failure to close a file
at the end of a run.
IMPORTANT
If you do not do save the recipe at this time then all settings that you have made
up to and during the etch will be lost.
Now that the etch is complete and you are satisfied that all parameters have been set
correctly for the sample, re-select RECIPE and save the recipe again.
The ohmic contacts to the sample are established when mounting the sample, in the
Mount Sample wizard. Occasionally it may be necessary to check the contacts and
perhaps re-establish them later in the measurement process. Follow these steps to check
the contacts:
1. Select CHECK CONTACTS in the JOBS sub-navigation bar. The following screen will
be displayed:
2. Click on either Back or Front Contacts in the Select & Measure box, depending on
the contact set used, to measure the current contact. (They must be selected and
checked individually if both contacts are being used.) The measurement is displayed
in the Resistance (ohms) box and should as low as possible below 100 ohms.
3. If the resistance is high, click on Blast & Measure several times until a low
resistance is shown then click on Re-Measure to ensure that the contacts are stable.
If the resistance cannot be reduced adequately, try changing the Blast Parameters.
The Blast button applies a pulse that breaks down any native oxide on the sample
surface under the contacts, and, to some extent, spot welds the contact pins to the
sample to form an ohmic contact. The success of this process depends on the carrier
concentration of the sample, the condition of the surface and the condition of the
contact set.
The electrochemical dissolution process ideally produces flat bottomed etch holes with
surface quality mirroring that of the unetched surface. This ideal would produce ECV
carrier concentration profiles that exhibit the best depth resolution possible for the
electrical measuring conditions used.
In practice, the bottom of the etch hole will degrade from that of the unetched surface for
the following reasons:
• one or more layers of the sample are electrically isolated from the ohmic contact,
inhibiting uniform dissolution in that layer
Many of the problems listed above can be avoided by simple maintenance of the system,
careful choice, preparation and storage of the electrolytes, and selection of the correct
measuring conditions. Other problems are less easy to avoid. The following sections
provide information which should help in obtaining the best profiles possible from your
samples.
• the dissolution current can be reduced by recombination processes; the current can
drop to zero in highly compensated materials
• dark etching of the excess area region of n-type material can cause errors in etch
depth (and carrier concentration), unless p-type material (etching over entire wetted
area) is used for the excess area compensation.
Careful setting up of the etching conditions and implementation of a slow etching rate
may help to minimize revealing problems.
Figure 10-1: Photo of a good etch hole profile using Tiron in 35% Al, AlGaAs, and
corresponding stylus depth profile
Stylus profile
direction
Film area
Figure 10-2: Photo and stylus depth profile of etch using Tiron in 35% Al, AlGaAs,
showing a film resulting from incorrect measuring conditions
• if the carrier concentration exceeds 1018 cm-3, the high resistivity of Tiron can
contribute significant series resistance leading to inaccurate results (see Section 2.3)
• with heavily zinc doped GaAs, films that can affect profiling analysis can form
during dissolution with Tiron
The Diaminoethane : EDTA electrolyte does have a lower surface tension than Tiron and
this causes larger excess areas. Recalibration of the contact area is therefore required.
• crystalline quality
Another factor affecting the profiling of AlGaAs is the use of the GaAs cap layer. This
helps prevent atmospheric oxidation of the AlGaAs.
• Run the pump while etching. This keeps the electrolyte in the vicinity of the sample
continually refreshed.
Other electrolytes that have been used for AlGaAs are 1M NaOH without EDTA (P.
Blood, Semiconductor Science and Technology, Vol 1, pp7-27) and ammonium tartrate
in ammonium hydroxide.
Good material etches well, giving a reasonably good quality etch. Bad material will etch
slowly, leaving a roughened crater. Higher aluminium percentages may require special
treatment and possibly a different electrolyte.
Both HCl and pear etch require that Vetch, during photo-electrochemical etching of n-
type material, be set at about 0.5 V to ensure that the dissolution current is voltage
independent.
The recommended electrolyte isnewer electrolyte may give slightly better depth
resolution. EDTA:Diaminoethane is one of those used with some success (A.C.
Seabaugh et al.), another reported is HF: CH3COOH: H2O2: H2O in the proportions
5:1:0.5:100 (Maria Faur et al.)
Replacement of the halogen bulb is straightforward and, if carried out correctly, requires
no subsequent adjustment of the optical system.
CAUTION
If the light has recently been switched on then the bulb and surrounding holder
will be very hot. Let the unit cool before attempting to change the bulb.
1. With power to the instrument turned off at the mains socket, access the lamp by
removing the four screws fixing the top panel in place (see Figure 10-3).
2. Remove the rear duct unit, which is fastened to the rear wall with a thumbscrew.
Remove the thumbscrew and slide the duct out of its location lugs.
Duct fixing
point
Duct fixing
thumbscrew
Lamp holder
Beam-steering
mirror unit
Figure 10-5: Top cover and duct removed showing the top of the light tower
3. The lamp is held in a ceramic base, which locates on two screwed rods in the
aluminium frame (see Figure 10-5). There are two springs under the lamp base that
may push the base off once the screws are loosened. Holding the base, unscrew the
two thumbscrews and slide the lamp base off the screwed rods, ensuring that the
two springs remain in position at the base of the rods.
Thumb screws
Springs
Ceramic base
Halogen lamp
IMPORTANT
Use rubber gloves or a tissue to handle the new lamp. Bare hands will
contaminate the glass.
6. Press the lamp firmly into position. The lamp pins are a tight fit in the contact holes
and must be inserted fully to ensure the lamp is positioned correctly.
7. Replace the base on the two screwed rods and lightly tighten the thumbscrews.
8. Power up the instrument and start up the software, logging in at Supervisor level.
9. With the table raised (probes down) enter MANUAL CONTROL in the SYSTEM menu.
The bulb will now be illuminated.
10. Loosen the fixing screw on the Beam-steering mirror unit (see Figure 10-5 and
Figure 10-7) and swing the unit anti-clockwise away from the alignment hole.
Fixing screw
11. Adjust the lamp holder thumb screws to move the beam so that it is positioned
centrally over the hole, as shown in Figure 10-8.
12. Swing the beam-steering mirror unit back into place and tighten the fixing screw.
13. Power down the tool and remove power from the unit. This ensures that if a screw is
accidentally dropped, it will not touch and possibly damage a live board.
Once the accumulated lamp operation time reaches 3000 hours, a message will be
displayed when the next measurement using illumination is requested. The message will
either be:
or:
In either case, no further measurements will be possible until the lamp has been changed
(as described in Section 10.4.1) and the operating time has been reset (as described in
Section 10.4.2).
The lamp is located in the light source unit, which is located inside the inner front panel
(see Figure 3-5).
Be very careful when handling lamps as they contain high-pressure gas approximately 1
MPa (10 atmospheres) at normal temperature and may burst if dropped or otherwise
impacted.
Keep the glass section or the end of the lamp out of contact by hand. If the lamp needs to
be cleaned, wipe the glass section with a gause (soft cloth) soaked with alcohol.
IMPORTANT
Be sure to turn the lamp fixing cap until it clicks and gets locked. If the cap is
loose, the lamp will not be set at a correct position, specified light intensity will
not be obtained or the lamp will fail to light up. If the lamp cover is not closed
tightly, the interlock switch will function and the lamp will not light.
Whenever the lamp has been replaced, be sure to reset the lamp lifetime (see
Section 10.4.2).
1. Before replacing the lamp, turn it off, run the cooling fan for at least 15 minutes and
make sure that the temperature in the unit has dropped sufficiently.
2. Once the lamp temperature has dropped sufficiently, turn the power off.
Lamp cover
fixing screw
Lamp cover
Lamp flange
IMPORTANT
Do not touch the lamp with a bare hand.
Slit
CAUTION
The lamp contains high-pressure gas, as well as mercury. Disposing of it
together with ordinary garbage is extremely dangerous. Always make sure the
lamp is disposed of properly. When sending a lamp, put it in the lamp package
box used for the new lamp to avoid any possible accident during
transportation.
SELECT [A]
SELECT [B]
[DOWN] [UP]
Whenever the lamp has been replaced, reset the lamp lifetime as follows:
1. In the stand-by mode, press the SELECT [B] button 10 times while pressing the
SELECT [A] button. The mode then changes to the lamp operation time resetting
mode and the operating time value flashes in the OPERATING TIME section of the
display window.
2. Press both [UP] and [DOWN] buttons simultaneously for 1 second. The lamp
operation time is then reset to “0” and the stand-by mode is restored.
Holding bracket
Front contacts Fixing screw
The instrument must be powered on and the front contact pins must be lowered with the
back contact removal disc (Part No. 2PROF40310) in place on the table. In this state the
vacuum is on and the back contacts are raised and are visible (see Figure 10-19).
1. Using narrow jawed, snipe nose pliers, grip the top of a pin and pull upwards to
remove the pin (see Figure 10-20). Then pull the other pin out.
3. Slide the pin insertion tool (Part No. 2PROF35210) over the pin and gently, but
forcefully, push the pin fully home (see Figure 10-22).
1. Pry the O-ring out of the cell. A tweezer tip works well for this.
2. Ensure that the cell seating for the new ring is clean.
Each socket contains two fuses of the same specification. Access the fuses by opening
the rear door of the instrument. The fuses are under a small flap that should be gently
prised out, then pulled to open the fuse retaining compartment.
Mains tray:
90-115V 10A anti-surge
200-240V 6.3A anti-surge
Electronics tray:
90-115V 6.3A anti-surge
200-240V 3.15A anti-surge
11.1 Introduction
Datafiles saved by the ECV Pro program, contain the depth and concentration values
shown on the acquisition graph. These calculated results depend on the inputs of material
and sealing ring data, the specimen circuit model declared and the application (or not) of
excess area compensation. After the measurement process is completed, it may be found
that one or more of these prior inputs was inaccurate or that the final depth does not agree
with mechanical measurement of the etch pit. Some structures may also be complex and
require different inputs for each layer or a different excess area compensation scheme.
Additional data saved in the raw file may also be displayed. This includes etch current,
measuring voltage and current, admittance, dissipation, flatband potential and phase.
A separate package, Reprocessing, can be installed and used without the Profiler
hardware being present. The ECV Pro and Reprocessing programs may be run
concurrently.
NOTE
The Reprocessing program recalculates the raw data using all the global and
region information supplied by the user. The resulting processed data is plotted
to the existing scale. If reprocessing has shifted points off the graph, use the
Auto Scale function.
Run the software by double clicking on the program icon in the Accent program group.
The program opens displaying the screen shown in Figure 11-1.
Data is imported to Reprocessing from a raw data file (.raw) created by the ECV Pro
during data acquisition.
Select the file of raw data that is to be loaded (which can be a file still being written to by
the Profiler as the files are opened and immediately closed when a data point is
appended) and click on Open. The Etch Reprocessing screen will appear with a graph of
the selected raw data (see Figure 11-2).
Figure 11-2: Etch Reprocessing screen with raw data file loaded
When a file is successfully accessed, the data is processed and plotted using the original
parameters. The result should be very similar to the original acquisition graph. The
specimen description is printed at the top of the graph. The parameters are placed in the
region bar as region #1.
The following illustration shows the display after a raw data file has been loaded:
The elements of the screen and facilities available are described in the following
paragraphs.
File
Open
Use to load a new raw data file, see Section 11.2.
Save As
Use this to create a processed datafile which can be read back into the Profiler
program. Enter a suitable filename in the dialog box that is displayed. The
filename should have extension .EPn, where n is a sequence number or any
alpha-numeric character you wish.
You can also select the Save As Type = Export to Spreadsheet to save as an
ascii text file suitable for import into any spreadsheet.
If one of the alternative graphs is active, the displayed data will be saved in
ASCII text format. This can be read in by the Windows Notepad accessory or
imported into a spreadsheet or graphics program.
Font
Displays the Font dialog box (Figure 11-4) where the font, font size and
style for comments may be changed.
log-N points
Display the default graph as points, the style of which can be changed in the
Data Style dialog box (Figure 11-3).
log-N regions
Display the default graph to show which points are within each region (see
Section 11.5).
Data
Reset
Resets the graph display, regions and parameters to the state when the raw data
was loaded.
Global
Display the Global Parameters dialog box where parameters applicable to the
whole specimen may be changed (see Section 11.7).
Help
Displays the Help file for the program.
Parameters
These are the parameters for the region in which the currently selected data point is
located (see Section 11.5 and Section 11.8).
point is located
selected data
Region in which
Simple cursor
Number of
Zoom
Add Text
on the graph
cursor position
Coordinates of
Simple Cursor
The button selects the active window, and has no other function.
Zoom
Move the cursor to one corner of the desired region, press the Left button, and
drag to the opposite corner. When you release the Left button, the graph will
rescale to the defined rectangle. Please note that only the bottom and left-hand
scales are zoomed.
Rubber Band
These lines may be drawn for illustrative purposes. Only one line at a time can
be drawn and it is not transferred to the printer.
Select Point
When you click near a datapoint, the marking rectangle moves onto that point.
The region and point operators refer to this point. Refer to Section 11.5 for full
details about regions.
Add Text
The point where you click the Left button becomes the origin of a comment to
be added to the graph. Enter your comment in the dialog which appears.
Comments follow the graph scaling and are transferred to the printer.
To enter another comment, you must select the Add Text function again.
To change the format of the text refer to the Font dialog box (Figure 11-4).
Point
Hide
Hides the currently selected point. Hidden points will be treated as deleted
points for reprocessing but will be re-displayed after Reprocess or when
Reset is selected.
Information
Displays the Point Information dialog box.
Region
These functions are used to define regions of a graph so that different
parameters may be set for each region (see Section 11.8).
NOTE
When defining regions it is best to select the log-N regions option in
the Graph menu.
Delete
Removes the region in which the point is located (not the points).
Insert New
Inserts a new region starting at the selected point.
The optimum scale for plotting a given graph is determined by scanning the processed
data. If you wish to change the scale,
• either use the Set Scale option in the Graph menu to display the Set Scale dialog
box,
• or select the Zoom mouse button and zoom in on a specific area of the graph
by using the left mouse button and dragging the box to outline the area of interest.
To reset the scale to show the entire data set, use the Auto Scale option in the Graph
menu.
The Log-N scale always displays whole decades. The alternative vertical scales cannot
be changed.
11.5 Regions
When data is read in, all data points are placed in a single region and the end-of-region
square is on the final data point. The region parameters (Figure 11-5) apply to the entire
file. When you select the Reprocess menu option, the whole file will be reprocessed
using the one set of parameters, including any new parameters which have been defined.
NOTE
When defining multple regions it is best to select the log-N regions option in
the Graph menu.
To define regions use the Right mouse button (page 7) Region functions.
For each region set the parameters that are to apply before reprocessing (see
Section 11.8).
Changes can be made to region definitions and parameters at any time and in any
sequence.
These selections, available from the Graph menu, display additional data associated with
the measurement process:
There is also a ‘log-N’ option to allow you to return to the default display.
These displays allow you to review the measurement conditions, view specific raw
parameters, and locate features. The depth scale is total depth (Wr+Wd) for all graph
types.
Figure 11-9 shows the log-n view of agraph followed by the variour alternatives for the
same data.
p-type n-type
layer layer
log-N points graph
I-etch graph
Vm +Im graph
Y + Dissip graph
FBP graph
These are sets of parameters which pertain to the specimen as a whole. They can be
entered by clicking on the Data menu and choosing Global to display the following
dialog box:
Description
The phrase entered here (maximum 35 characters) will be displayed on the resulting
log-N graph and will be entered into the processed data file.
NOTE
As no cause for the discrepancy is assumed (eg area errors),
concentration values are not adjusted.
Electrolyte Resistance
The resistance between the platinum electrode and specimen surface is used in the
3-term model calculations. This is estimated from the measured resistance between
the platinum and counter electrodes and the sealing ring size:
To reprocess existing data, define regions and change the parameter value as required
then choose Reprocess in the menu bar. The following subsections list the items you may
wish to change before reprocessing.
The reprocessing facility allows you to compensate (or not) using accurately measured
areas, and to define exactly where excess values are taken. The necessary values should
be entered in the Wetted Area and Illuminated Area fields (see Figure 11-5).
To enable excess area compensation make sure that the Excess Area Comp check box is
checked. For example, if you want compensation to be applied from the surface region,
compensation should be enabled from region 1. Compensation for subsequent regions
should normally be left ON, as it makes little physical sense to switch compensation off
once a non-etching surface is encountered.
A.1 Example 1
Figure A-1:
A.2 Example 2
Figure A-2:
A.3 Example 3
Figure A-3:
A.4 Example 4
Figure A-4: