SERVICE CIRCULAR

TATA MOTORS
SC/ 2023 / 280 Model : TATA SIGNA 2830.K BSVI PH2 REPTO RMC With Group : 00 Nov’ 2023
AC

All Dealers / TASSs’

Subject: Introduction of TATA SIGNA 2830.K BSVI PH2 REPTO RMC With AC

We are pleased to inform you about introduction of TATA SIGNA 2830.K BSVI PH2 REPTO RMC
With AC for RMC application. This vehicle is fitted with CUMMINS B6.7L BSVI 300 HP engine.

Representative photo of the vehicle is shown below:

Chassis Type Designation:

Model VC No. Chassis Barrel
TATA SIGNA 2830.K BSVI PH2 REPTO RMC With AC 51580242000R 567010

We are attaching following details:

 Technical Specifications (Annexure - 1)
 Warranty Terms & Free Services (Annexure - 2)
 Service and Maintenance Schedule (Annexure - 3)
 Recommended Oil and Lubricants (Annexure - 4)

CUSTOMER CARE (COMMERCIAL VEHICLE BUSINESS UNIT)

(As per policy of Tata Motors to continuously improve their products, the company reserves the right to make changes
of any nature on vehicles and aggregates without any obligation to incorporate them on previous vehicle)

Page 1 of 15
 Annexure - 1
Technical Specifications

Model SIGNA 2830.K REPTO BLOWER

VC NO 51580242000R
Chassis Type 567010
Engine
Model Cummins Isbe 6.7L 300HP OBD -II

Engine Type Compression Ignition (Water cooled direct injection Turbo charged intercooled
Diesel Engine with E-viscous fan)
Bore/stroke(mm) 107mm/124mm
Engine capacity(cc) 6702 cc
No of cylinders 6 cylinder
Compression ratio 18.5±0.5 : 1
Firing order 1-5-3-6-2-4
MAX Engine output 300HP@2300 RPM
MAX. Torque 1200Nm@ 1200-1500 rpm
Capacity of cooling system 21 ± 2% liters
Coolant Water and ethylene glycol in 60:40 ratio premixed
Crankcase Oil Capacity Max: 25.5 liters Min: 14.5 liters Total: 27.5 liters (system capacity)
Turbo Charger LMFO
Oil filter Full flow spin on paper type
Fuel filter Pre and fine filtration with water separator
Fuel Injection Pump BOSCH COMMON RAIL/CP3.3
Engine fan type E-viscous fan
Clutch
O.D of clutch lining (mm) 430 mm
Type Single plate dry frictional type
Type of actuation Hydraulically actuated with pneumatic assistance
Friction Area 2000 sq cm- (friction Area on both sides)
Gearbox
Model TATA G1150-9 SPEED DD
No. of gears 9 Forward, 1 Reverse

Gear ratios C – 12.866 1st – 9.138 2nd – 6.725 3rd - 4.903 4th – 3.571 5th – 2.559 6th –
1.883 7th – 1.373 8th – 1.000 Rev – 13.397
Front axle
Type Extra heavy duty forged I beam Reverse Elliot type
Rear axle
Model RA-109 SRT
Ratio 5.12
Steering
Type Hydraulic power steering
Steering wheel dia 470mm dia
Brakes
Type Full Air S-Cam with Automatic Slack Adjuster
Brake drum dia (mm) 410mm

Page 2 of 15
 Model SIGNA 2830.K REPTO BLOWER
VC NO 51580242000R
Chassis Type 567010
Front -2470 sq cm
Lining area (sq cm) Rear Front -2470 sq cm & Rear Rear - 2470 sq cm

Parking brake Spring actuated parking brake acting on rear wheels

Auxiliary Braking System Engine brake
Frame
Type Ladder type heavy duty frame with riveted/bolted cross members
Suspension
Front suspension Semi elliptical leaf spring
Rear suspension Standard Bell crank suspension at rear
Antiroll Bar NA
Shock Absorber Hydraulic double acting telescopic type
Wheels and Tyres
Type 11.00 X 20
Wheel rim 8x20
No. of Tyres Front - 2, Drive Front - 4, Drive Rear - 4, Spare - 1
Fuel tank
Type Rectangular (Plastic)
Capacity (Liter) 300 litres Fuel Tank
Electrical Specification
System voltage 24 Volt
Alternator capacity (Amps) 100 Amps
Battery 2X12V, 120 Ah
Performance
Max Speed 60 kmph
Min. Turning circle dia (mm) 15452 mm
Min. Turning clearance
17157 mm
circle dia (mm)
Main chassis dimension (mm)
Wheel base 4280 mm
Overall Length 7898 mm
Overall Height 3037 mm
Overall Width 2527 mm
Ground clearance 331 mm at front axle, 267 at rear axle
Weights (Kg)
Kerb weight 8690 Kg
Max. Permissible FAW 7000 Kg
Max. Permissible RAW 21000 Kg
Max. Permissible GVW
(Gross vehicle weight) 28000 Kg

Page 3 of 15
 Annexure – 2

Warranty Terms & Free Services

2.1 Warranty:

Vehicle Warranty : 3 Years or 3000 Hrs whichever occurs earlier from the date of sale of the
vehicle
Additional Driveline Warranty : Apart from the above vehicle warranty an additional warranty on
driveline (engine, transmission and rear axle) for 3 Years or 3000 Hrs whichever occurs earlier will
be applicable.
Total Driveline Warranty : 6 Years from the date of sale of the vehicle or 6000 Hrs whichever
occurs earlier.
Warranty for Unitised bearing : If the vehicle is fitted with Unitized hub bearing i.e. THU bearing
its warranty period will be 6 years / 4500 Hrs whichever is earlier.

2.2 Service Schedule :

PROPOSED FREE SERVICE SCHEDULE FOR SIGNA 2830.K BSVI PH2 RMC
Sr. No. Free Service Hrs ( + 100) Day ( + 60) Free/Paid
1 PDI At the time of delivery of vehicle Free Service
2 First Service 500 Hrs. < 365 Days Free Service
3 Second Service 2500 Hrs. < 1095 Days Free Service
4 Third Service 4500 Hrs. < 1460 Days Paid Service
5 Fourth Service 6500 Hrs. < 1825 Days Paid Service
6 Fifth Service 8500 Hrs. < 2190 Days Paid Service
7 Sixth Service 10500 Hrs. < 2555 Days Paid Service
Paid Wheel Alignment -for Twin Steerable Tippers@ Every 500 Hrs & for Single Steerable Tippers@ Every 1000 Hrs

Page 4 of 15
 Annexure - 3
Service and Maintenance Schedule

3.1 Service Operations to be Performed by Customer :

Checks by
SN OPERATION / CHECK POINTS Customer
(Frequency)
1 Check ‘air filter clogging’ indicator on instrument cluster is ON. Daily
Check if ‘water in fuel’ indicator on instrument cluster continues to remain ON after
2 switching ignition ON. Then drain water sediments from fuel water separator Daily
manually.
3 Drain condensed water from air tanks. Daily
Check for proper functioning of lights, switches, gauges, warning lamps on
4 Daily
instrument cluster, buzzers, other electrical controls.
5 Check levels of engine oil & coolant. Top up if necessary. Daily
6 Carry out visual inspection for any air leakages, traces of oil / fluid on ground. Weekly
7 Check condition of all driving belts for any wear / torn out. Weekly
8 Check tyre pressure including spare wheel. Weekly
9 Check tyres condition for abnormal wear. Weekly
10 Check Battery Water Level. Weekly
11 Weed out the dust from Pre cleaner dust Evacuator Valve of Air Filter. Weekly

Check levels of other oils in reservoirs i.e. clutch, steering, cab tilting (if applicable)
12 Monthly
& top up if necessary. Windshield washer tank level to be check as per requirement.

13 Grease at all the greasing points. Monthly

Fifth wheel coupling(Tractor Trailer vehicles only) - Ensure proper Lubrication in
plate surface, housing parts, king pin, Locking Mechanism.
14 Monthly
Check for proper working condition of locking mechanism and also there is no
crack, wear, damage or loosening of any part in the coupling mechanism
As given in
15 Carry out tyre rotation and wheel alignment. Service
Schedule
Check head lamp focusing. (in case of change in nose up / nose down condition of
16 vehicle after change in loading pattern). Adjust with head lamp leveling switch, if As required
necessary.
17 Wash the vehicle. As required
18 Manual Regeneration to be done. As required
12500 Kms or 1
month
19 Propeller Shaft Greasing Frequency
(whichever
comes first)

Page 5 of 15
 3.2 Service Operations to be Performed at Workshop:

SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP

PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years) Customer
SN OPERATION / CHECK POINTS
(Whichever is Earlier)
For LPK D W M
1 ENGINE
Change engine oil in sump & oil filter. Drain off First at 500 Hrs. then
1.1
while hot. Clean engine drain plug & breather. every 2000 Hrs.
Check all drive belts condition. If deflection is
more than specified value, replace belt & check
following for free rotation / damage : (a) Water First at 500 Hrs. then
1.2 W P
pump, (b) Belt tensioner pulley, (c) Belt idler every 2000 Hrs.
pulley, (d) Fan pulley, (e) Alternator pulley (f)
Steering pump.
First at 500 Hrs. then
1.3 Check and tighten vibration damper bolts. P
every 2000 Hrs.
Check intercooler & radiator external clogging.
First at 500 Hrs. then
1.4 Clean with compressed air & water, if
every 2000 Hrs.
necessary.
Check leakage in the following system : Air
intake system, lubrication / fuel / coolant / wind
First at 500 Hrs. then
1.5 shield washing system by checking hose & pipe W P
every 2000 Hrs.
condition / proper tightness of clamps. Replace
defective items, if necessary.
Check cylinder head valve clearance and adjust, First at 500 Hrs. then
1.6
if necessary. every 2000 Hrs.
Check if ‘Air filter clogging’ indicator appears
on instrument cluster, replace primary air filter
As & when Air filter
element. Replace secondary element (safety
1.7 clogging appears on D P
filter) during every 3rd replacement of primary
instrument cluster.
filter. (Note - Please do not clean air filter
element in any condition).
Check coolant concentration and top up coolant, First at 500 Hrs. then
1.8
if required. every 2000 Hrs.
First at 500 Hrs. then
1.9 Change Crankcase ventilation filter.
every 2000 Hrs.
Drain cooling system - Reverse flush. Check
thermostat for proper operation. Refill system Every 5000 Hrs. or
1.10
with fresh coolant. Use mixture of clean water & 3 Years*
Ethylene Glycol in 60:40 ratio.
Check and replace engine mounting rubber First at 500 Hrs. then
1.11
pads, if necessary. every 2000 Hrs.
Check for ECU / ECM errors with diagnostic First at 500 Hrs. then
1.12
system if any error shows on instrument cluster. every 2000 Hrs.
2 FUEL SYSTEM
Drain water sediments from fuel filter cum water As & when red band glow
2.11 D P
separator. in cluster
Change both fuel filter elements (fuel filter cum
First at 500 Hrs. or 1
water separator on chassis long member and
2.21 year then every 2000
fuel filter on engine) and ‘O’ ring. Bleed the fuel
Hrs./ 3 Year
system.

Page 6 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
First at 500 Hrs. then
2.3 Remove strainer in fuel tank, clean and refit.
every 2000 Hrs.
Check the rubber condition used in strap and First at 500 Hrs. then
2.4
fuel tank mounting bracket and rectify if needed. every 2000 Hrs.
3 SCR SYSTEM PARTS
Every 6,500 Hrs./ 6
3.1 DPF Ash cleaning
Years
First at 500 Hrs. then
3.2 DEF Tank (UL 2.2) filter
every 2000 Hrs.
First at 500 Hrs. then
3.3 Supply Unit (SU) DEF Filter kit
every 2000 Hrs.
3.4 Change Suction side Screen filter. As & when required
4 CLUTCH
Check for clutch noise and vibration during
First at 500 Hrs. then
4.1 clutch engagement / disengagement at all
every 2000 Hrs.
gears.
Check for pressure plate (wear / thermal cracks)
and diaphragm condition and replace if
During clutch disc
4.2 necessary. Check release fork, bushes and
change
bearing (noise). Check clutch / release fork
mountings.
Replace Clutch fluid & carry out bleeding of
Every 3500 Hrs./ 4
4.3 Clutch Actuation System. In case of any
Years
complaints, check / replace affected parts.
Overhaul clutch master cylinder, clutch slave Every 3500 Hrs./ 4
4.4
cylinder / clutch booster. Years
5 GEAR BOX
Change oil in gear box. Drain while hot. Clean
5.1
drain plug & breather.
Every 3500 Hrs./ 4
b For GB-1150
Years
6 FRONT & REAR AXLE
Change grease in front / rear hubs (For conventional
Taper roller bearing arrangement). Dismantle and First at 2500 Hrs./ 3
6.1 clean bearings and other components. Adjust the Years then every 2000
hub play. Replace affected parts if required. Hrs./ 2 Year
Note - With TATA Genuine Synthetic Grease
1st & 2nd at every 2500
Change oil in rear axle, drain while hot. Clean
6.2 Hrs. and then every
drain plug and breather.
3000 Hrs.
First at 2500 Hrs./ 3
Check crown wheel thrust pad & adjust, if
6.3 Years then every 2000
necessary.
Hrs./ 2 Year

First at 2500 Hrs./ 3

Remove front hub cap, fill 3/4th full with wheel
6.4 Years then every 2000
bearing grease & refit.
Hrs./ 2 Year

Page 7 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
6.6 THU BEARING (If Applicable)
Inspection of front / rear hubs (wheel)
1. Check for any abnormal noise.
2. Check bearing hub play
3. Check grease leakage for front and oil leakage for
First at 500 Hrs. then
6.61 rear by opening the HUB CAP
every 2000 Hrs.
4. Check for any water ingress by removing the Hub
Cap (DO NOT DISTURB THE LOCKING
ARRANGEMENT, UNITIZED BEARING AND
INTEGRATED SEAL)
Hub greasing is not required on THU bearing fitted
6.62 NA
vehicle.
7 PROPELLER SHAFT
Check propeller shaft splines for excessive wear First at 500 Hrs. then
7.1
and noise. Replace, if necessary. every 2000 Hrs.
Check condition of Center bearing rubber,
First at 500 Hrs. then
7.2 Center bearing kit and universal joint kit.
every 2000 Hrs.
Replace affected parts, if required.
8 WHEELS AND TYRES
8.1 Check tyre pressure. Once in two weeks P

Wheel nuts to be
8.2 Check and tighten wheel nuts, if necessary. checked after 50 Hrs. on
every wheel change
8.3 Rotate the tyres.
8.3.1 For Single Steerable Axle Vehicles. Every 1000 Hrs.
8.3.2 For Twin Steerable Axle Vehicles.
a Both front axles tyre rotation. Every 500 Hrs.
b All axles tyre rotation. Every 1000 Hrs.
8.4 Check wheel alignment.
8.4.1 For Single Steerable Axle Vehicles. Every 1000 Hrs.
Every 500 Hrs.
(Wheel alignment to be
done at every 500 Hrs.
8.4.2 For Twin Steerable Axle Vehicles.
after free wheel
alignment services are
over)
8.5 Wheel balancing.
8.5.1 Wheel balancing. (Only for tubeless tyre) Every 1000 Hrs.
9 BRAKES
First at 500 Hrs. then
9.1 Drain off oil condensate water from all air tanks. D P
every 2000 Hrs.
Check for proper functioning of service brake,
exhaust brake, parking brake, dual brake valve,
First at 500 Hrs. then
9.2 relay valve, solenoid valve, system protection M
every 2000 Hrs.
valve, modulator valve, LCRV (if fitted). Attend,
if required.

Page 8 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
Air Compressor - Clean cylinder head and
decarbonise if necessary. Check and clean Every 5000 Hrs. or
9.3
delivery pipe for carbon deposit. Check for oil 3 Years*
throw. If necessary, change the ring kit.
Check brake rubber hoses, nylon breather tube,
First at 500 Hrs. then
9.4 air pipes for damages / leak and replace, if M P
every 2000 Hrs.
necessary.
Check condition of rubber boots / bellows in
different brake valves, exhaust flap in dual brake
First at 500 Hrs. then
9.5 valve, exhaust diaphragm in valve, positioning M
every 2000 Hrs.
of dust cover. Replace, if found damaged /
deteriorated.
Lubricate with oil can: brake chamber fork & pin,
First at 500 Hrs. then
9.6 linkages of foot brake, ball joints of exhaust M
every 2000 Hrs.
brake linkage-hand & foot brake linkages.
Check for air dryer outlet pressure difference
First at 500 Hrs. then
9.7 between cut-off and cut-in, which should be
every 2000 Hrs.
within 0.6 bar to 1.3 bar.
Replace air drier desiccant cartridge and filter of Every 3500 Hrs. or
9.8
air dryer / DDU. 2 Years*
Exhaust brake (If applicable) - Check
pneumatic cylinder and hose condition, replace
First at 500 Hrs. then
9.9 if required. For leakage of exhaust gas through
every 2000 Hrs.
flange joints of exhaust brake assembly, tighten
the screws.
Conduct brake system routine checks I (Check
First at 500 Hrs. then
9.10 for leakage, switches and Gauges, brake D P
every 2000 Hrs.
pressure fill up time).
Conduct brake system routine checks II (Check
Every 5000 Hrs. or
9.11 opening / closing pressure of SPV, check valves
3 Years*
for leakage, damage etc.)
Dismantle pneumatic aggregates of brake
system. Clean, inspect and replace parts, if Every 5000 Hrs. or
9.12
necessary. Apply grease to components while 3 Years*
reassembling.
Check and adjust pole wheel sensor (ABS) Air After every hub greasing
9.13
gap. / brake lining change
10 FOUNDATION BRAKES
Inspect lining thickness, through inspection
First at 500 Hrs. then
10.1 window provided on the dust shield. Attend
every 2000 Hrs.
Service brake, if necessary.
Check travel of brake chambers & brake First at 500 Hrs. then
10.2
actuators push rod. every 2000 Hrs.
Check brake torque plate, "S" camshaft, shoe
After every hub greasing
10.3 assembly, dust shield, chamber brackets, roller
/ brake lining change
and fulcrum pin.

Page 9 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
When linings worn up to
Check brake drums, linings condition, inspect if indicator slot or 1 mm
10.4
necessary replace affected parts. over the rivet heads and
during hub greasing
11 SUSPENSION
Check front & rear spring bushes, anti roll bar
11.1 bush, Cab spring eye bushes, replace if Every 500 Hrs.
required.
Dismantle front & rear spring & cab First at 2500 Hrs./ 3
11.2 mounting spring. Clean and inspect leaves. Years then every 2000
Apply graphite grease on leaves & re-assemble. Hrs./ 2 Year
Check condition of shock absorber rubber First at 500 Hrs. then
11.3
bushes and replace, if necessary. every 2000 Hrs.
Check Bogie suspension bolster mounting nut First at 500 Hrs. then
11.4
tightening. every 2000 Hrs.
Check bogie suspension bar pin bush and "A"
11.5 Every 500 Hrs.
frame centre bushes
First at 500 Hrs./ 1 Year
11.6 Check Bogie suspension fasteners then every 2000 Hrs./ 2
Year
First at 500 Hrs./ 1 Year
11.7 Check Bogie suspension U-bolt nut tightening. then every 2000 Hrs./ 2
Year
As and when dismantling
Pivot bearing & trunnion seal greasing the trunnion housing and
11.8
frequency leaf spring subassembly
from trunnion pivot.
11.9 Ultimaax Suspension (Tippers)
Front
Visually inspect for suspension fasteners, spring
First at 500 Hrs. then
11.9.1 Bushes
every 500 Hrs./3 months
Replace Damaged or cracked parts

Inspect fasteners for proper torque of Within the first 500 hours
Then
11.9.2 • U-bolts, Shackle fasteners, Front spring eye
Every 2,000 Hours /12
fasteners, Clip Bolts and center bolts Months
Rear
First at 500 Hrs. then
11.9.3 Inspect progressive load springs (PLS)
every 500 Hrs./3 months
First at 500 Hrs. then
Inspect equalizing beam end connections, shear
11.9.4 every 2000 Hrs./6
springs, and A-frame (V-torque rod) months

Page 10 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
Visually inspect for proper assembly and function
.
• Signs of unusual movement, loose or missing Within the first 500 hours
Then
11.9.5 components, Signs of abrasive or adverse contact
Every 2,000 Hours /12
with other components (example: brake lines, Months
wheel wells, frame hangers, etc .), Damaged, or
cracked parts
Inspect fasteners for proper torque of Equalizing Within the first 500 hours
beam end connections, Equalizing beam centre Then
11.9.6
bushing, Saddle cap connection, Frame hanger to Every 2,000 Hours /12
frame rail connection Months
12 STEERING
Check steering pipelines connections for First at 500 Hrs. then
12.1
leakages and rectify if any. every 2000 Hrs.
Check power steering hydraulic limiter valve First at 500 Hrs. then
12.2
setting and peak pressure. every 2000 Hrs.
Check steering wheel free play and condition of
ball joints. Check rubber boots of tie rod / drag First at 500 Hrs. then
12.3 P
link for looseness, damage, excess wear, every 2000 Hrs.
dislodging etc. & rectify, if necessary.

Drain off hydraulic oil of power steering. Every 3500 Hrs./ 3

12.4
Replace filter cartridge and fill in fresh oil. Years

13 ELECTRICALS
Check proper functioning of lights, switches,
First at 500 Hrs. then
13.1 gauges, blinkers, warning lamps in instrument D P
every 2000 Hrs.
cluster.
Check battery mountings, Clean battery posts
First at 500 Hrs. then
13.2 and terminals, tighten terminals & smear P
every 2000 Hrs.
petroleum jelly.
Check battery cells with cell tester and specific
gravity of electrolyte with hydrometer. Check First at 500 Hrs. then
13.3 P
electrolyte level in battery and top up if every 2000 Hrs.
necessary.
Check horn mounting and functioning. First at 500 Hrs. then
13.4 P
Adjustment to be done if required. every 2000 Hrs.
First at 500 Hrs. then
13.5 Check head lamp focusing. Adjust if necessary. every 2000 Hrs. and
After bulb change
Check all electrical system health : Ensure
usage of genuine fuses with correct rating, All
ECU, DC-DC converter, Telematics device, First at 500 Hrs. then
13.6
Speed limiting device, earthing connections, every 2000 Hrs.
proper routing / clamping of wiring, intactness of
grommets.

Page 11 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
Lubricate with oil can: pinion bushing of starter
motor and wiper & motor linkages. Check First at 500 Hrs. then
13.7
alternator carbon brushes and replace if every 2000 Hrs.
necessary.
13.8 ABS wheel sensors & connectors for fitment. At every wheel change
Check sensors & connectors for cleanliness &
13.9 After every wash
secure fitment.
14 CAB and BODY
Check for any paint peeling, rusting & damage First at 500 Hrs. then
14.1 P
to panels & structure all around & underneath. every 2000 Hrs.

Replace cab tilt oil. (Applicable for tilt cab Every 3500 Hrs./ 4
14.2
vehicles) Years

Check for proper functioning of doors, seat, First at 500 Hrs. then
14.3 P
sunvisors. Check body for unusual noise. every 2000 Hrs.
15 AIR CONDITIONING (if fitted)
First at 500 Hrs. then
15.1 Clean Air Filter (Wire mesh) & Clean Inner Filter P
every 2000 Hrs.
Check & Replace Air Filter & Inner Filter (Wire
15.2 Every 250 Hrs.
mesh) if necessary
First at 500 Hrs. then
15.3 Clean condenser with Low pressure water
every 2000 Hrs.
16 TIPPING HYDRAULIC SYSTEM (If Applicable)
Check level of hydraulic fluid & top up if
16.1 Daily D P
necessary. Trace and rectify oil leakage if any.
Grease with grease gun at all greasing points of
16.2 cylinder, load body, body lock, safety stay rod, Every 50 Hrs. or weekly* W P
tail gate hinge & tailgate locking mechanism.

16.3 Clean breather element with compressed air. Every 50 Hrs. or weekly* W P

Check the dumping time with recommended pay

load If it exceeds the specified value, then check Every 250 Hrs. of
16.4
the control valve, cylinder & pump. Replace with operation
the repair kit if necessary.
Check and tighten the pump mounting, drive
shaft from PTO to pump, hydraulic tank Every 500 Hrs. of
16.5
mounting, subframe mounting, mounting of body operation
lock.
Normal working
conditions - Every 1000
16.6 Replace breather element. Hrs.
Dusty working conditions
- Every 840 Hrs.
Normal working
conditions - Every 1000
16.7 Replace return line filter element Hrs.
Dusty working conditions
- Every 840 Hrs.

Page 12 of 15
 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
Every 5000 Hrs. or
16.8 Change hydraulic oil & oil filter
2 Years*
17 GENERAL
Check & top up oil levels of :
1. Engine Oil First at 500 Hrs. then
17.1 D W P
2. Coolant every 2000 Hrs.
3. Windshield washer tank (As required)
Check & top up oil levels of :
1. Gear Box oil First at 500 Hrs. then
17.2 P
2. Rear Axle oil every 2000 Hrs.
3. Tilt Cab (If applicable)
Check & top up oil levels of :
First at 500 Hrs. then
17.3 1. Clutch oil M P
every 2000 Hrs.
2. Steering oil
Check for / Rectify the leakages of
1. Oil (at Engine / Clutch / Gear Box / Shock
absorbers / Rear Axle / Steering / Cab tilt
mechanism), First at 500 Hrs. then
17.4 W P
2. Fuel at tank, every 2000 Hrs.
3. Engine coolant,
4. Engine exhaust,
5. Pneumatic lines (brakes)
Check / replace if required pipes & hoses of
engine lubrication / fuel / coolant / wind shield First at 500 Hrs. then
17.5 P
washing system / pneumatic system (clutch / every 2000 Hrs.
brakes), hydraulic system (clutch / steering).
Check and tighten all fasteners if necessary as First at 500 Hrs. then
17.6
per the check list # every 2000 Hrs.
First at 500 Hrs. then
17.7 Wash the vehicle P
every 2000 Hrs.
First at 500 Hrs. then
17.8 Grease the points as per the attached list ## M P
every 2000 Hrs.
Conduct road test for vehicle handling and
First at 500 Hrs. then
17.9 functioning of aggregates, abnormal noise as
every 2000 Hrs.
well as for any Customer complaints.
17.6 # Check List of Fasteners Requiring Periodic Checking & Tightening
Engine peripherals : Engine mounting &
accessories mountings, all clamps, fuel tank
brackets, all fasteners on turbocharger, air filter First at 500 Hrs. then
A M
mounting, radiator mounting, thermostat, every 2000 Hrs.
exhaust muffler, exhaust pipe mounting hangers
& brackets, air duct hose connections.
Driveline : Clutch housing, clutch booster,
mounting of clutch master cylinder and slave
cylinder, gear box mounting, gear shift First at 500 Hrs. then
B M
mechanism, propeller shaft coupling flange, every 2000 Hrs.
centre bearing bracket, rear axle carrier housing
mounting studs.

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 SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI (LPT/LPS/LPTK Models)
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY Checks by

PDI
(In Hrs. / Years)
SN OPERATION / CHECK POINTS Customer
(Whichever is Earlier)
For LPK D W M
Steering : Steering gear box bracket mounting
First at 500 Hrs. then
C bolts, pitman arm, drag link, tie rod, relay arm, M
every 2000 Hrs.
steering column.
Suspension : Anti roll bar mounting, shock
absorber mounting, leaf springs ‘U’ bolts, nuts of First at 500 Hrs. then
D M
spring wedge bolts, spring hanger bracket & every 2000 Hrs.
slide support bracket
Brakes : Spring actuators & other brake valves
mountings, pneumatic lines, anchor plate, air
tanks mounting, air line clamps, exhaust brake First at 500 Hrs. then
E M
valve mounting bolts, relay valve mounting, every 2000 Hrs.
solenoid valve mounting, modulator valve
mounting.
Lift Axle - Air bellow mounting, linkage bolts, tie
rod clamp and ball joint nuts, wheel stop bolt, air First at 500 Hrs. then
F M
suspension mounting bolts, stabilizer bar every 2000 Hrs.
mounting.
Electricals : Starter motor, alternator, battery
First at 500 Hrs. then
G mounting bolts, wiper motor, switches & gauges, M
every 2000 Hrs.
head lamp, tail lamp, blinker lamp.
Wheels & Tyres : wheel mounting nuts, First at 500 Hrs. then
H M
mounting of spare wheel carrier. every 2000 Hrs.
Cab - Cab mountings, mounting of cab lock and
First at 500 Hrs. then
I cab springs, Seats, RVM, door hinges, door M
every 2000 Hrs.
locks, door striker plates, body mountings.
Chassis Frame - Please check visually all First at 500 Hrs. then
J M
fasteners for loosening. every 2000 Hrs.
General : Apart from above please check First at 500 Hrs. then
H M
visually any other fasteners for loosening. every 2000 Hrs.
17.8 ## List of Items Requiring Periodic Greasing
Clutch : Clutch cross shaft bearing, clutch pedal First at 500 Hrs. then
A M P
control bush. every 2000 Hrs.
Gear Box : Remote gear shifting linkage (if First at 500 Hrs. then
b M P
fitted). every 2000 Hrs.
First at 500 Hrs. then
c Front / Steerable / Lift Axle : King pin M P
every 2000 Hrs.
Steering : Steering column, drag link ball joint, First at 500 Hrs. then
d M P
tie rod ball joint, relay arm, link rod. every 2000 Hrs.
Brake : Grease front and rear brake S-cam- First at 500 Hrs. then
e M P
shaft bushes, front slack adjuster. every 2000 Hrs.
Suspension : Grease with grease gun:
a) Front spring pins,
First at 500 Hrs. then
f b) Rear spring pins, M P
every 2000 Hrs.
Apply grease on helper spring brackets and free
end of cab spring.
Propeller shaft : U J Cross, sliding yoke, centre First at 500 Hrs. then
g M P
bearing every 2000 Hrs.

Page 14 of 15
 Annexure – 4

Recommended Oils and Lubricants:

Sr.
Aggregates Quantity Fluid type/ Grade Recommended Brands
No.
Engine Oil with oil filter Min - 14.5L - Max - 25L TATA MOTORS - Tata Motors Genuine
1 CK4 10W30
(ISBe6.7 Engine) Total - 27 Ltrs Engine Oil CK4 10W30 BSVI
TATA MOTORS - ULTRA COOL ENGINE
Coolant 60% Water+40% Ethylene
2 23 Ltrs. COOLANT
(ISBe6.7 Engine) Glycol
(EXTRA LONG LIFE)
Diesel Exhaust Fluid TATA Genuine DEF (Diesel TATA MOTORS - TATA Genuine Diesel
3 60 Ltrs.
(DEF) Exhaust Fluid) Exhaust Fluid
SAE 75W85 Semi TATA MOTORS - Tata Motors Genuine Gear
4 Gear Box (GB-1150) 11 Ltrs.
Synthetic Oil Oil Semi Synthetic Oil 75W85
Rear Forward - 18 Ltrs.
TATA MOTORS - Tata Motors Genuine Rear
5 Rear Axle RA 109 SRT Rear Rearward - 14 Pro FE 80W90LL
Axle Oil ProFE 80W90LL with SS 6592
Ltrs.
For Single steering - 3
Ltrs. TATA MOTORS - TATA Genuine Power
6 Power Steering Oil Dexron II D
For Twin Steering - 6 Steering Oil
Ltrs.
TATA MOTORS - TATA Motors Genuine
7 Clutch Fluid /Brake fluid As required DOT 4
Brake Fluid (DOT 4)

Front - FWD & RWD -

750 gms/hub TATA MOTORS - TATA Genuine Synthetic
8 Hub Greasing Synthetic Grease
Rear FWD & RWD- 650 Grease
gms/hub

9 All Grease Nipples As required AP2 Grease TATA MOTORS - TATA Genuine AP2 Grease
450 + 20 gms (Side
Mounted Condenser)
10 AC Refrigerant R134a
550 + 20 gms (Front
Mounted Condenser)
11 AC Lubricating Oil 150 cc ISU PAG 105
Hydraulic Tipping TATA MOTORS - TATA Motors Genuine
12 As required VG68 Grade Hydraulic oil
System (If Applicable) Hydraulic Oil VG68 Grade

Page 15 of 15