Installation, Operation, and

Maintenance Manual EN
90020401_3.0

MAS BU 812
 Table of Contents

Table of Contents

1 Introduction and Safety............................................................................................ 3

1.1 Introduction........................................................................................................ 3
1.2 Safety terminology and symbols..................................................................... 3
1.3 User safety.......................................................................................................... 4
1.3.1 Power lock-out........................................................................................... 5
1.3.2 Qualification of personnel........................................................................ 5
1.4 End-of-life product disposal.............................................................................5
1.5 Spare parts......................................................................................................... 6
1.6 Warranty..............................................................................................................6
1.7 Support............................................................................................................... 6

2 Product Description.................................................................................................. 7
2.1 Product design...................................................................................................7
2.2 System overview................................................................................................ 7
2.3 Parts...................................................................................................................11
2.4 The data plate.................................................................................................. 11

3 Mechanical Installation...........................................................................................13
3.1 Precautions.......................................................................................................13
3.2 Restricting access............................................................................................ 13
3.3 Assemble the unit............................................................................................13

4 Electrical Installation...............................................................................................14
4.1 Precautions.......................................................................................................14
4.2 Requirements...................................................................................................15
4.3 Cables............................................................................................................... 15
4.4 Connect the central unit to the base unit..................................................... 16
4.4.1 Terminals.................................................................................................. 16
4.4.2 Connect the DeviceNet network........................................................... 18
4.4.3 Ground the DeviceNet network............................................................ 19
4.4.4 Connect a power supply for the units...................................................19
4.5 Connect the base unit to the pump electronic module............................. 19
4.6 Connect the Modbus leads for internal communication............................20
4.7 Connect the base unit.....................................................................................20
4.8 Commissioning................................................................................................21

5 Operation................................................................................................................. 23
5.1 Startup and operation.....................................................................................23
5.2 LED indicators.................................................................................................. 23

6 Maintenance............................................................................................................ 25
6.1 Precautions.......................................................................................................25
6.2 Preventive maintenance................................................................................. 25

MAS BU 812 Installation, Operation, and Maintenance Manual 1

Table of Contents

7 Technical Reference................................................................................................26
7.1 Environmental requirements......................................................................... 26
7.2 Dimensions.......................................................................................................26
7.3 Electrical data...................................................................................................26
7.4 Terminals.......................................................................................................... 27

2 MAS BU 812 Installation, Operation, and Maintenance Manual

 1 Introduction and Safety

1 Introduction and Safety

1.1 Introduction
Purpose of the manual EN
The purpose of this manual is to provide necessary information for installation,
operation, and maintenance of the unit.
Read and keep the manual
Save this manual for future reference, and keep it readily available at the
location of the unit.

CAUTION:
Read this manual carefully before installing and using the
product. Improper use of the product can cause personal injury
and damage to property, and may void the warranty.
The equipment, and its functioning, may be impaired if used in a manner not
specified by the manufacturer.
Intended use

WARNING:
Operating, installing, or maintaining the unit in any way that is
not covered in this manual could cause death, serious personal
injury, or damage to the equipment and the surroundings. This
includes any modification to the equipment or use of parts not
provided by Xylem. If there is a question regarding the
intended use of the equipment, please contact a Xylem
representative before proceeding.

1.2 Safety terminology and symbols

About safety messages
It is extremely important that you read, understand, and follow the safety
messages and regulations carefully before handling the product. They are
published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction

MAS BU 812 Installation, Operation, and Maintenance Manual 3

 1 Introduction and Safety

Hazard levels

Hazard level Indication

A hazardous situation which, if not avoided, will
DANGER: result in death or serious injury
EN

A hazardous situation which, if not avoided, could

WARNING: result in death or serious injury

A hazardous situation which, if not avoided, could

CAUTION: result in minor or moderate injury

Notices are used when there is a risk of equipment

NOTICE: damage or decreased performance, but not
personal injury.

Special symbols
Some hazard categories have specific symbols, as shown in the following table.

Electrical hazard Magnetic fields hazard

Electrical CAUTION:
Hazard:

1.3 User safety

Introduction
All government regulations, local health and safety directives must be observed.
Prevent danger due to electricity
All danger due to electricity must be avoided. Electrical connections must
always be carried out in compliance with the following:
• The standard connections shown in the product documentation that is
delivered together with the product
• All international, national, state, and local regulations. (For details, consult
the regulations of your local electricity supplier.)
For more information about requirements, see sections dealing specifically with
electrical connections.

4 MAS BU 812 Installation, Operation, and Maintenance Manual

 1 Introduction and Safety

1.3.1 Power lock-out

DANGER: Electrical Hazard

Before starting work on the unit, make sure that the unit and the
control panel are isolated from the power supply and cannot be EN
energized. This applies to the control circuit as well.

1.3.2 Qualification of personnel

WARNING: Electrical Hazard

Risk of electrical shock or burn. A certified electrician must
supervise all electrical work. Comply with all local codes and
regulations.
All work on the product must be carried out by certified electricians or Xylem
authorized mechanics.
Xylem disclaims all responsibility for work done by untrained, unauthorized
personnel.

1.4 End-of-life product disposal

Handle and dispose of all waste in compliance with local laws and regulations.
EU and UK only: Correct disposal of this product — waste electrical and electronic
equipment
• EU: Directive 2012/19/EU on waste electrical and electronic equipment
(WEEE)
• UK: SI 2013 No. 3113
WS009973B

This marking on the product, accessories, or literature shows that the product
should not be disposed of with other waste at the end of its working life.

MAS BU 812 Installation, Operation, and Maintenance Manual 5

 1 Introduction and Safety

EU and UK only: Correct disposal of batteries in this product

WS009974A
EN

This marking on the battery, manual, or packaging shows that the batteries in
this product should not be disposed of with other waste at the end of its
working life. Where marked, the chemical symbols Hg, Cd, or Pb indicate that
the battery contains mercury, cadmium, or lead above the reference levels in
2006/66/EC or UK SI 2008 No. 2164. If batteries are not properly disposed of,
these substances can cause harm to human health or the environment.
To protect natural resources and to promote material reuse, please separate
batteries from other types of waste and recycle them through your local, free
battery return system.

1.5 Spare parts

CAUTION:
Only use the manufacturer’s original spare parts to replace any
worn or faulty components. The use of unsuitable spare parts
may cause malfunctions, damage, and injuries as well as void
the warranty.

1.6 Warranty
For information about warranty, see the sales contract.

1.7 Support
Xylem only supports products that have been tested and approved. Xylem does
not support unapproved equipment.

6 MAS BU 812 Installation, Operation, and Maintenance Manual

 2 Product Description

2 Product Description
2.1 Product design
The base unit is a communication gateway between the pump electronic EN
module and the central unit. The base unit receives status changes of monitored
channels from the pump electronic module. The base unit has inputs and
outputs which are used for alarm functions and interlock.

Product name Article number Description

MAS BU 812 823 06 01 The base unit communicates with
the central unit and the pump
electronic module.

2.2 System overview

MAS 801 is a monitoring system that is designed to protect the pump, based on
measurements. The measurements are acquired from pump sensors and
measurement modules. The system has these functions for different user
categories:
• A graphical user interface, called the configuration and analysis tool, for the
computer and the HMI
• Local and remote information of pump status, key data, and alarms
• Analysis and troubleshooting that are based on graphs, alarms, and black
boxes
• Service reminders and reports
• Configuration of the system and monitoring channels
• Protocols for communication with external automation electronics, SCADA,
and cloud applications
The system consists of the following components:
• A central unit
• Base units
• Pump electronic modules
• An HMI

MAS BU 812 Installation, Operation, and Maintenance Manual 7

 2 Product Description

11
4

EN 7

1 2 2 2
8 9 10 8 9 10 8 9 10

6 6 6

5
3 3 3

WS013919A
Table 1: Parts
Number Part Product name Description
1 Central unit MAS CU 801 • The central unit communicates with all the base
(CU) units in the system.
• It includes the configuration and analysis tool
that consists of embedded webpages, used to
interact with the monitoring system.
• It is installed in an electrical cabinet.
2 Base unit MAS BU 812 The base unit communicates data between the
(BU) pump electronic module and the central unit. If
necessary, the base unit also protects the pump by
stopping it. It is installed in an electrical cabinet.
3 Pump electronic MAS PEM 811 The pump electronic module monitors the pump
module through connected pump sensors. It communicates
(PEM) digitally with the base unit and has these features:
• Contains the default settings that are specific to
the pump
• Stores measured data
It is installed in the pump junction box.

8 MAS BU 812 Installation, Operation, and Maintenance Manual

 2 Product Description

Number Part Product name Description

4 Human-machine FOP 4X2 The HMI is connected to the central unit and shows
interface (HMI) the configuration and analysis tool that is used for
user interaction. It is installed on an electrical
cabinet door.
The HMI is approved for use in industrial EN
applications. If the HMI is installed in a residential
application, then special precautions must be taken
to decrease the electromagnetic interference to
other equipment in the surroundings.
5 Computer — The computer is an alternative to the HMI. It is
connected to the central unit and shows the
configuration and analysis tool that is used for user
interaction.
6 Two-wire — The noise-tolerant bus communication, in the
communication SUBCAB™ cable, between the pump electronic
module and the base unit
7 DeviceNet — The communication bus that connects the central
unit to the base units
8 Power analyzer, PAN 312 The power analyzer measures the following:
optional • System power
• Power factor
• System voltage
• Voltage imbalance
• Pump current
• Current imbalance
• Total energy
9 Relay module, MRM 01 The relay module has four relays that can be
optional individually configured for:
• A certain channel, A-alarm or B-alarm
• Combined B-alarm
• Combined A-alarm
A maximum of 8 relay modules can be used.
10 Frequency SRC 311 The frequency converter measures the following:
converter, (SmartRun™) • System power
optional • Pump current
11 Higher system — • Controller
level components • SCADA system

Communication
• Measurements and pump information are stored in the pump electronic
module. They also run through the two wires from each pump electronic
module to the base unit. A proprietary communication protocol enables the
communication.
• Data runs through the base unit and to the central unit over the DeviceNet
bus. In this way, two databases of the same pump information are updated

MAS BU 812 Installation, Operation, and Maintenance Manual 9

 2 Product Description

continually in the pump electronic module and the central unit. This is a
backup measure and gives system redundancy.
• Communication with external systems is only possible through the central
unit. One of the protocols Modbus TCP and Modbus RTU is used for the
communication.
EN Standard monitoring
These pump sensors, which are connected to the pump electronic module, are
used as standard for monitoring.
• Thermal contacts for stator winding temperature monitoring
• Leakage sensor in the stator housing or inspection chamber, depending on
pump type
• Leakage sensor in the junction box
• One Pt100 sensor to measure the stator winding temperature
• Pt100 sensor to measure the main bearing temperature
• Current transformer for pump current and speed measurement
• Vibration sensor for 3-axis vibration measurement, integrated in the pump
electronic module
Optional monitoring
These pump sensors, which are connected to the pump electronic module, can
be used for monitoring.
• Only for large pumps, three Pt100 sensors to measure the stator winding
temperature
• Only for large pumps, leakage sensor in the oil inspection chamber
• Thermistors can be used as an alternative to thermal contacts for stator
winding temperature monitoring.
• Pt100 sensor to measure the support bearing temperature

10 MAS BU 812 Installation, Operation, and Maintenance Manual

 2 Product Description

2.3 Parts

1
EN

WS012742B
!
!

3
1. Top connections
2. Status LEDs
3. DIP and rotational-switches
4. Bottom connections

2.4 The data plate

7 8
6
5 Type:MAS Base Unit 812
Made in Sweden for Xylem Water
Solutions Global Services AB
4 Power supply: 24V 10W
3 Output: GO: 250VAC/8(3)A
contact rating:ALARM: 250VAC/4A
2
WS012736A

Part number: 8230601

1 C US
CSA file no
Serial. No: 1743000010 013533 E492775

10 9
1. Serial number
2. Contact rating
3. Output
4. Power supply
5. Country of origin, Manufacturer
6. Brand
7. Product
8. Waste disposal symbol

MAS BU 812 Installation, Operation, and Maintenance Manual 11

 2 Product Description

9. Approvals
10.Part number

EN

12 MAS BU 812 Installation, Operation, and Maintenance Manual

 3 Mechanical Installation

3 Mechanical Installation
3.1 Precautions
Before the work is started, make sure that the safety instructions in the chapter EN
Introduction and Safety on page 3 are read and understood.
Requirements for information technology equipment (ITE)
The connected information technology equipment must be evaluated
according to IEC 60950–1.

3.2 Restricting access

The cabinet must be completely enclosed, and designed to be accessed only
by qualified personnel.

3.3 Assemble the unit

The units are assembled on a standard 35 mm (1.4 in) DIN rail.
1. Attach the unit on the top edge of the DIN rail.
2. Press the unit downwards and then inwards until it snaps into position.
WS012739A

MAS BU 812 Installation, Operation, and Maintenance Manual 13

 4 Electrical Installation

4 Electrical Installation
4.1 Precautions
EN Before starting work, make sure that the safety instructions have been read and
understood.

DANGER: Electrical Hazard

Before starting work on the unit, make sure that the unit and the
control panel are isolated from the power supply and cannot be
energized. This applies to the control circuit as well.

DANGER: Electrical Hazard

All electrical equipment must be grounded (earthed). Test the
ground (earth) lead to verify that it is connected correctly and
that the path to ground is continuous.

WARNING: Electrical Hazard

Risk of electrical shock or burn. A certified electrician must
supervise all electrical work. Comply with all local codes and
regulations.

WARNING: Electrical Hazard

There is a risk of electrical shock or explosion if the electrical
connections are not correctly carried out, or if there is fault or
damage on the product. Visually inspect equipment for
damaged cables, cracked casings or other signs of damage.
Make sure that electrical connections have been correctly
made.

CAUTION: Electrical Hazard

Prevent cables from becoming sharply bent or damaged.

14 MAS BU 812 Installation, Operation, and Maintenance Manual

 4 Electrical Installation

4.2 Requirements
These requirements apply for the electrical installation:
• The mains voltage and frequency must agree with the specifications for the
product.
• Circuit breakers must be installed between the main voltage line and this EN
unit.
• All fuses and circuit breakers must have the proper rating, and comply with
local regulations.
• The cables must be in accordance with the local rules and regulations.
• If the power cable is jerked loose, then the ground (earth) conductor must
be the last conductor to come loose from its terminal. Make sure that the
ground (earth) conductor is longer than the phase conductors at both ends
of the cable.
Overvoltage category II
This installation is expected to have a minimum of two levels of overvoltage
protective devices. The protective devices are between the following units:
• The mains power and the base unit
• The mains power and the central unit

4.3 Cables
These requirements apply for cable installation:
• The cables must be in good condition, not have any sharp bends, and not be
pinched.
• The sheathing must not be damaged and must not have indentations or be
embossed at the cable entry.
• The minimum bending radius must not be below the accepted value.
• The cables must have the appropriate temperature rating.
Maximum cable length
The maximum length of the SUBCAB™ cable is 100 m (328 ft).
The communication distance between the pump electronic module and the
base unit can be extended to maximum 300 m (984 ft).
• A connection box is required to split the SUBCAB™ cable into a signal cable
for communication and a power cable.
• The screened and twisted signal cable must be separated from the power
cable with at least 30 cm (1 ft).
The maximum length of DeviceNet cable is 500 m (1640 ft).
1 SUBCAB (T1, T2) 2 3 4 7
≤ 100m

5 6
WS009153

1. Pump electronic module

2. Connection box
3. Signal cable, twisted and shielded

MAS BU 812 Installation, Operation, and Maintenance Manual 15

 4 Electrical Installation

4. Base unit
5. Two-wire communication
6. DeviceNet
7. Central unit
DeviceNet cables
These requirements apply for DeviceNet cables:
EN
• Use cables with the recommended specifications and color codes.
• The distance between the DeviceNet cable and the power cable must be
minimum 30 cm (1 ft).
• The cross-sectional area of the leads must be minimum 0.34 mm² (AWG22).
If a cable that is not dedicated to DeviceNet is used, the leads must be twisted
and shielded to protect against interference.
DeviceNet ground wires
These recommendations apply for DeviceNet ground wires:

Best practice Recommendation if the best practice cannot be

fulfilled
The cross-sectional area of the wire must be The wire must have the largest possible cross-
10 mm² (8 AWG). sectional area.
The length of the wire must be maximum 3 m The length of the wire must be minimized.
(10 ft).

Cable handling system

For information about the requirements for the cable handling system, see the
Installation, Operation, and Maintenance Manual for the applicable pump.

4.4 Connect the central unit to the base unit

4.4.1 Terminals
Central unit

3 4

V- L SHD H V+

+ - A- B+ GND

1 2 5
WS009146B

1. 24 VDC
2. Modbus

16 MAS BU 812 Installation, Operation, and Maintenance Manual

 4 Electrical Installation

3. LAN
4. DISPLAY
5. DeviceNet
Figure 1: Terminals, top and bottom view

Base unit
EN

+ - T1 T2 + - +

1 2 3
4 5
W012738A

V- C_L SHD C_H V+ A- B+

1. 24 VDC
2. PEM
3. DI 1, DI 2
4. DeviceNet
5. Modbus
Figure 2: Terminals, top view

MAS BU 812 Installation, Operation, and Maintenance Manual 17

 4 Electrical Installation

WARNING: Electrical
NO COM NO COM
Hazard
Risk of electrical shock or burn.
1 2 A certified electrician must
EN
supervise all electrical work.
Comply with all local codes and
NO COM regulations.

WARNING: Electrical
3
Hazard
Risk of electrical shock or burn.
A certified electrician must
W012737A

supervise all electrical work.

Comply with all local codes and
1. A-alarm 380 VAC, 6A
regulations.
2. B-alarm 380 VAC, 6A
3. GO contact 440 VAC, 10A
Figure 3: Terminals,
bottom view

4.4.2 Connect the DeviceNet network

1. Connect the communication leads.
2. Connect the power supply leads.
The DeviceNet communication needs an external power supply.

Description Central unit, terminal 5 Cable color Base unit terminal

Power supply, common V- Black V-
CAN, low C_L Blue C_L
Shield drain SHD Bare SHD
CAN, high C_H White C_H
Power supply V+ Red V+

18 MAS BU 812 Installation, Operation, and Maintenance Manual

 4 Electrical Installation

+ - EN
1
V- C_L SHD C_H V+ V- C_L SHD C_H V+ V- C_L SHD C_H V+

2 3 4

WS009154C

1. 24 VDC power supply for DeviceNet

2. Central unit
3. Base unit 1
4. Base unit 2
5. Grounding of V- and Shield

4.4.3 Ground the DeviceNet network

The DeviceNet cable must be grounded at one location only. It is
recommended to ground close to the center of the network.
1. Connect the network shield and drain wires (SHD) to an earth ground.
2. Connect the V- conductor of the multi-drop cable to an earth ground.
3. Connect the DC ground of the power supply to an earth ground.
4. Connect the 24 V DC power supply of the central unit.
To avoid a restart during power outages, an uninterrupted power supply is
recommended.

4.4.4 Connect a power supply for the units

Use separate power supply sources for the central unit and the base units.
To avoid a restart during power outages, an uninterrupted power supply is
recommended.
1. Connect a power supply for the central unit.
2. For each base unit, connect a power supply.

4.5 Connect the base unit to the pump electronic module

1. Connect the signal leads, T1 and T2, that are integrated in the SUBCAB™
cable from the pump electronic module terminal to the base unit terminal.

MAS BU 812 Installation, Operation, and Maintenance Manual 19

 4 Electrical Installation

- +
DI1 DI2
T1 2
15

+
T2
16

T1 T2
EN

PEM
1

24 VDC
3

-
WS012735A
+
Number Description
1 Pump electronic module terminal
2 T1 and T2, two-wire communication, and power supply to the pump electronic module
3 Functional ground (earth) on the pump electronic module
4 Base unit terminal

a) Connect the T1 and T2 leads from the SUBCAB™ cable to the connector.
b) Connect the T1 and T2 leads from the connector to the base unit
terminal.
c) Connect the connector.
2. Connect the functional ground (earth) on the pump electronic module.
3. Connect the 24 VDC power supply.
It takes approximately 50 s for the base unit to turn on after restart.
To avoid a restart during power outages, an uninterrupted power supply is
recommended.

4.6 Connect the Modbus leads for internal communication

The MAS BU 812 communicates with MRM 01, PAN 312, and SRC 311
(SmartRun™) through Modbus RTU. The base unit acts as a Modbus master.
Enabling and configuration are done by using a computer or an HMI.
Connect the Modbus leads.
Modbus Terminal
RTU MODBUS

4.7 Connect the base unit

1. If DI 1 is used, then connect it.

20 MAS BU 812 Installation, Operation, and Maintenance Manual

 4 Electrical Installation

– It is possible to connect potential free contacts, for example thermal

contacts, to DI 1.
– For standard pumps, it is possible to configure the digital inputs for an
alarm reset or external alarm input.
– For Ex-proof pumps, it is mandatory to use one of the digital inputs so
that the thermal contacts status is handled correctly. EN
2. If DI 2 is used, then connect it.
– It is possible to connect thermistors or potential free contacts, for
example thermal contacts, to DI 2.
3. Connect the GO contact.
When an A-alarm is detected, the relay opens and the pump stops.
4. If the alarm relays are used, then connect them.
The alarm relays are open when no power is supplied to the unit.
When an A-alarm or B-alarm is detected, the relay opens or closes according
to the configuration. The relays are configured in the configuration and
analysis tool under SETTINGS > Pump settings > Settings.
5. Connect the 24 VDC power supply.
To avoid a restart during power outages, an uninterrupted power supply is
recommended.

4.8 Commissioning
All mechanical and electrical installations must be correctly made before
commissioning. It includes the installation of:
• The pump with the sensors
• The central unit
• The base units
• The HMI
• Any external connections
1. Set the TERM DIP switch, termination resistor, to ON on the last base unit in
the connection chain.
All other base units in the connection chain must have the DIP switch set to
OFF.
2. Set the applicable NODE ADDRESS on the rotational switch.
The central unit has the fixed address, 0.

MAS BU 812 Installation, Operation, and Maintenance Manual 21

 4 Electrical Installation

NODE
ADDRESS
1

DI

5
1 2

01
EN ON

TERM
OFF

WS012734A
MAS BU 812

Pump position P1 P2 P3 P4 P5 P6 P7 P8 P9 P10

Rotational switch 1 2 3 4 5 6 7 8 9 10
3. Connect the 24 VDC power supply.
It takes approximately 50 s for the base unit to turn on after restart.
To avoid a restart during power outages, an uninterrupted power supply is
recommended.

22 MAS BU 812 Installation, Operation, and Maintenance Manual

 5 Operation

5 Operation
5.1 Startup and operation
For instructions about the system operation, see the System Installation and EN
Operation manual.

5.2 LED indicators

A B

2
WS012733A

LED Color Indication

MOD Red The DeviceNet voltage is turned
off. There is a fatal error.
Red, flashing • Incorrect ID number on the
rotational switch, must be 1–
10
• Changed ID number that
requires a restart
- -
Green, flashing -
Green The DeviceNet voltage is turned
on.
NET Red There is a communication error
on the DeviceNet. There is a fatal
error.
Red, flashing The IO-data is timed out.
- The DeviceNet voltage is turned
off.
Green, flashing No central unit is connected to
the DeviceNet.
Green The central unit is connected to
the DeviceNet.

MAS BU 812 Installation, Operation, and Maintenance Manual 23

 5 Operation

LED Color Indication

MODBUS TD Green It is active when the data is sent.
MODBUS RD Green It is active when the data is
received.
EN PEM TD Green It is active when the data is sent.
PEM RD Green or yellow • It is green when the data is
received
• It is yellow when in
emergency communication
mode
ALARM A Red It is active when the relay is
active, the alarm is set.
ALARM B Yellow It is active when the relay is
active, the alarm is set.
GO Green It is active when the relay is
active, and ok.
DI 1 Green It is active when the input is
active.
DI 2 Green It is active when the input is
active.

24 MAS BU 812 Installation, Operation, and Maintenance Manual

 6 Maintenance

6 Maintenance
6.1 Precautions
Before the work is started, make sure that the safety instructions in the chapter EN
Introduction and Safety on page 3 are read and understood.

6.2 Preventive maintenance

Service item Action
Environment Keep the cabinet dry and clean.
Terminal Make sure that the following is done:
• All the terminals are connected correctly.
• The power terminals do not show signs of
excessive heating.
Cable Make sure that the following is done:
• The cable requirements are followed according
to the recommendations.
• The cable gland is tightened to give sufficient
strain relief.
Supply voltage Make sure that the measured supply voltages
follow specification.

MAS BU 812 Installation, Operation, and Maintenance Manual 25

 7 Technical Reference

7 Technical Reference
7.1 Environmental requirements
EN
Parameter Value
Operating temperature -20°C to +65°C (-4°F to +149°F)
Storage temperature -10°C to +75°C (+14°F to +167°F)
Working humidity 90% relative humidity, non-condensing
Maximum altitude 4000 m (13 123 ft)
IP rating/NEMA rating IP20/NEMA 1

7.2 Dimensions

2 3
WS012741A

1. 122 mm (4.80 in)

2. 45 mm (1.77 in)
3. 113 mm (4.45 in)

7.3 Electrical data

Part Description
Power Maximum 10 W
Voltage • 24 VDC -15% to +20%
• Class II power supply only
GO contact interlocking function 250 VAC, 8 A, breaks at A-alarm
A-alarm relay 250 VAC, 4 A, configurable to break or close

26 MAS BU 812 Installation, Operation, and Maintenance Manual

 7 Technical Reference

Part Description
B-alarm relay 250 VAC, 4 A, configurable to break or close

7.4 Terminals
6 EN
3 7
8
5
4

WS012743C
1
!
!

Section Terminal Description

1 NODE — The rotational switch is set to 1–10 to correspond with the pump
ADDRESS position.
2 TERM ON/OFF For multiple base units, terminate the last base unit in the chain. Set
TERM to ON.
3 + 24 VDC –15% to +20%
− 24 VDC The power supply must be sufficient for all pumps.
The maximum power is 10 W.

MAS BU 812 Installation, Operation, and Maintenance Manual 27

 7 Technical Reference

Section Terminal Description

T1 Twisted pair
PEM
T2 • The base unit supplies the pump electronic module with power
over the two signal leads.
+ DI 1
• 24 VDC power supply
EN DI 2
− • DI 1 Potential free contact only:
+ – Alarm input
– Alarm acknowledgement through an external push-button
– Temperature stator phases 1–3
• DI 2 Potential free contact or thermistor:
– Alarm input
– Alarm acknowledgement through an external push-button
– Thermal contacts
– Thermistors
• For Ex-proof pumps, thermal contacts or thermistors must be
wired on a separate pair of wires to the electrical panel. Sensors
are wired directly or indirectly to either DI 1 or DI 2, and must
follow local regulations. For more information, see the System
Installation and Operation (SIO) Manual for MAS 801.
4 V- • A shielded DeviceNet cable is preferred.
C_L • Communication between the central unit and the base units
• 24 VDC, external supply
SHD DEVICENET
C_H
V+
5 A- • RS-485
B+ MODBUS • Modbus master
• For connection to PAN 312, MRM 01, and SmartRun™
GND
6 NO • The relay is activated (open or closed) when an A-alarm is
A-ALARM detected.
COM
7 NO • The relay is activated (open or closed) when a B-alarm is
B-ALARM detected.
COM
8 NO • The relay is opened to stop the pump when an A-alarm is
GO detected.
COM

28 MAS BU 812 Installation, Operation, and Maintenance Manual

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The original instruction is in English. All non-English instructions are translations of
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