Technical Specifications For Solar Home System
Technical Specifications For Solar Home System
July 2014
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Technical Standards for IDCOL Solar Home System
Program
1. Solar Home System Hardware Description
1.1 The Solar Home System (SHS) is intended to provide the user with a convenient means of
supplying power for small electrical loads such as lights, radio/cassette players or TV. A
typical SHS operates at a rated voltage of 12 Vdc and provides power for fluorescent
luminaries, radio/cassette players, small black and white TV or similar low-power
appliance for about three to five hours a day. Additionally, other types of luminaries, 12
Vdc or lower voltage DC to DC converter outlets or a DC/AC inverter may be supplied as
options. Each SHS consists of one or more photovoltaic (PV) modules, charging a 12 Vdc
battery along with luminaries, related electronic and electrical components and mounting
hardware. In addition to the above, LED tv can be introduced. One fan (not exceeding
15W) can be introduced for systems above 75Wp.
1.2 The system should be designed to have at least two days autonomy (i.e. can run for three
consecutive days without charging from the panel). However three days autonomy can also
be considered.
1.3 The SHS is packaged to provide convenient installation at a remote customer home site by a
qualified technician. The system is constructed such that a user can perform routine
maintenance such as adding battery water and replacing light bulbs and fuses, and a
technician can easily perform system diagnostics or replace components.
2. Certification Requirements
2.1 Products to be used under IDCOL Solar Home System Program (PV Component) must have a
type-test certificate from an accredited testing and certification organization as elaborated
in Annex-1. For local products, a certification from a TSC authorized institution is
acceptable. In case the IDCOL authority feels, they may ask for sample test of any
component from those aforesaid institutions.
2.2 The supplier provides the most appropriate system integration, components, assembly and
packaging that meet all the component specifications in Annex-1: Solar Home System
Component Specifications' and the 'Recommended Practices' described below.
3. Recommended Practices
This section provides a minimum set of requirements that shall be followed in the design,
specification and installation of the qualified SHS. They form a set of “Recommended Practices”
which when followed will ensure adequate levels of safety, performance, reliability and system
lifetime.
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(a) If more than one module is used, identical models shall be used and they shall be
connected in parallel.
(b) For SHS installed permanently on a structure (in contrast with portable units):
i. The modules must ensure waterproof sealing for the solar cells. Modules must be
framed in such a way as to allow secure connection to the module mounting
structure.
ii. The mounting structure will hold the photovoltaic module(s). The module(s) must
be mounted on a support structure made of corrosion resistant material that assures
stable and secure attachment.
iii. The PV array and support structure must be able to withstand wind gusts up to 160
km/hour without damage.
iv. The structure must be mounted at a fixed angle and oriented to maximize the useful
energy supplied to the user over the year (for Bangladesh, the panel should be
facing south with a tilt angle of around 23 degrees with the horizon).
v. The structure will incorporate corrosion resistant hardware for all external
connections.
The panel should be mounted clear of vegetation, trees and structure so as to assure that they are
free of shadow throughout day light hours during each season of the year. Furthermore, if more
than one panel is mounted on a support structure the panels should not be mounted such that one
panel will not shade the other module(s).
(a) Systems must include a mean to protect users and system components from the
following:
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iii. Circuit protection against short circuit of any load.
vi. Circuit protection against damage by the high PV open circuit voltage when it is
connected to the controller without battery.
vii. Night time discharge of the battery due to reverse current through the module.
(b) Systems will provide appropriate protection by a charge controller incorporating a high
voltage disconnect (HVD), low voltage disconnect (LVD) and circuit protection.
(a) A display to indicate when the battery is in the charging mode must be provided.
(b) This device must, at a minimum, indicate when the battery condition is:
(c) The chosen device must come appropriately labeled such that the user does not have to
refer to a manual to understand the existing battery condition.
3.4 Batteries
Recommended practices for batteries include the following:
(a) Batteries should be selected to offer at least five years of useful life.
(b) The batteries can be supplied in a dry-charged condition and all chemicals and
electrolyte must be supplied in accordance with battery supplier specifications. The
battery and associated containers should be packaged to handle transport down rough
roads.
(a) The batteries and charge controller should be kept in properly designed protective
enclosures.
(b) The batteries must be housed in a vented compartment. All parts of the compartment
subject to battery acid contact must be acid resistant. This compartment must be built
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strong enough to accommodate the weight of the battery. Access to the battery
compartment by children must be prevented.
3.6 Wiring
Wiring practices include the following:
(a) Stranded and flexible insulated copper wiring must be used. Sample of wires for the
sub circuits are as follows:
• From PV module to Charge Controller : 2.5 sq. mm/1.5 sq. mm
• From Charge Controller to battery : 4.0 sq. mm
• From Charge Controller to Socket Out-let : 4.0 sq. mm
• From Charge Controller to all other loads : 1.5 sq. mm.
(b) All wiring must be sized to keep line voltage losses to less than 3% including each sub-
circuit and to allow the circuit to operate within the rating of the wire. It is to be noted
that cables used for wiring must have three years of warranty. The cables should be
approved by the technical standards committee (TSC) of IDCOL. The submitted test
report from enlisted testing facilities must have insulation and resistance test results.
(c) For SHS permanently installed on a structure, all exposed wiring (with the possible
exception of the module interconnects) must be in conduits or be firmly fastened to the
building structure. Wiring through roofing, walls and other structures must be
protected through the use of bushings. Wiring through roofing must form a waterproof
seal.
(d) Field-installed wiring must be joined using terminal strips or screw connectors.
Soldering or crimping in the field must be avoided if at all possible. Wire knots are
not allowed. The rated current carrying capacity of the joint must not be less than the
circuit current rating. All connections must be made in junction boxes. Fittings for
lights, switches, and socket outlets may be used as junction boxes where practical.
3.7 Documentation
The component specifications should be summarized by the interested supplier in the form attached
in Annex-2 - Solar Home System Specification Data Sheet along with the required test certificates.
Any exceptions and variations to the specifications must be explicitly stated in a section entitled
Exceptions and Variations in Annex-2. The scope and reasons for each listed exception and
variation must be fully explained with supporting data.
4. Users Manual
The solar home system (SHS) supplier must provide a User’s Manual intended for the customers
and will be included with each of the packaged systems. The manual must be in Bangla. The User’s
Manual documentation should be simple and easy to understand. Sketches or graphics should be
used to make the manual easy to understand. The documentation is to include the following:
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(a) How the SHS works: battery charging by the array, functions, battery low voltage
protection, and battery overcharge protection. The relationship between energy
available on a daily basis and sunlight conditions should be clearly and simply
explained.
(b) A description of all user interactive hardware including disconnect switches and status
indicators.
(c) Procedures for proper system operation, including a list of load limitations and any
problem loads. These procedures should include suggested operation, including load
conservation during periods of inclement weather, and/or a low voltage disconnect
event. The adverse effect of panel shading and the importance of preventing it must
be explained.
(e) Emergency shut down procedures and recommendations for extended periods of system
non-use.
5. Technicians/Technical Manual
The supplier must provide a Technician’s Installation, Operations and Maintenance Manual to be
used by the service technicians. The manual must be in Bangla. The manual will include the
specific details on installation, operation and maintenance, such as:
(c) A complete list of all system components, with associated manufacturers literature,
specifications, and warranties.
iii. Make system-wide voltage drop measurements in the sub-circuits to verify that
connections meet the required maximum allowable voltage drop.
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iv. Note all measurements in the installation log.
v. Explain to the user the system operating principles, load management requirements,
impact of shading of the array and how to check and avoid it, user maintenance
checks and how to conduct them.
(g) A functional block diagram, electrical single-line drawing showing the placement of all
hardware and ratings of all component and physical layout diagram.
6.1 The SHS supplier/PO must obtain the PV system equipment and components, assemble and
wire them into integrated packaged SHS in accordance with the proposed design, and
deliver the packaged SHS to the user.
6.2 Each system must be packaged to prevent any shipping related damage. The supplier/PO will
be responsible for settling any shipping related damaged claims and will be responsible for
replacing damaged systems in a timely manner.
7. Maintenance
The supplier/PO must have the manpower and technical capability to trouble shoot and maintain
the systems installed.
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Annex-1
1.3 The main components should be integrated in such a way as to allow replacement
(in case of failure) with a similarly functioning component of a newer design or a
different brand. This will allow for future component evolution or variability of future
component availability.
1.4. Each of the approved models of the components like solar panel, battery, charge
controller, connecting wires/cables, lamps and LEDs with their inverters/controller
circuits should be tested from IDCOL approved testing agencies every year (as per
IDCOL schedule).
All components, including spares, will undergo full bench testing at the supplier factory or the
originating source factory with proper documentation supplied. All electrical settings (voltages,
current, etc.) will be verified and documented with the results dated and the records maintained at
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the suppliers facility.
2. Operating Environment
2.1 PV module should be able to withstand under the climate conditions stated below:-
Particular Description
Climate Tropical, intense sunshine, heavy rain
Maximum Temperature 45oC
Average isokeraunic level 80 days/yr
Relative Humidity >90%
Average annual rainfall 3000 mm
Maximum wind velocity 160 km/ hour
Altitude As per site
Atmospherical, Mechanical and chemical Moderately polluted
impurities
Hail storm (Hail size) 25 mm
2.2 All wiring, enclosures, and fixtures that are mounted indoors must be resistant to high
humidity conditions, corrosion, insect, salinity and dust intrusion.
3. Photovoltaic Module
The following are applicable standards for PV modules:
3.1 The photovoltaic array will consist of one or more flat-plate photovoltaic modules. Each
module should comprise of no less than 36 series-connected single or poly-crystalline
silicon solar cells. Flat plate thin-film modules could also be used.
3.2 The photovoltaic module should have a peak power output of at least 30 Wp.
3.4 Each module must be factory equipped with weatherproof junction box with terminal strip
that allows safe and long lasting wiring connection to the module. Where applicable,
protective diodes should be used to avoid the effect of partial shading.
3.5 Each module must be labeled indicating at a minimum: Manufacturer, Model Number,
Serial Number, Peak Watt Rating, Voltage and Current at peak power, Open Circuit
Voltage and Short Circuit Current of each module.
3.6 Every year each model of PV module should be tested locally. Notable that, this will only
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be applicable when testing facility exists in Bangladesh and the testing authority is
approved by IDCOL.
Warranty:
PV Modules(s) should be warranted to be free from the defects and/or failures specified below for
a period not exceeding two (2) years from the date of sale to the original customer:
Any power loss is due solely to defects in materials or workmanship; IDCOL demands the warranty
of the power output of each type of PV Modules(s) as follows:
IDCOL demands that if, (a) within the first ten (10) years from the date of sale to the Customer,
the PV Modules(s) exhibits a power output of less than ninety percent (90%) of the original
minimum rated power specified at the time of sale, or (b) within twenty (20) years from the date of
less than eighty percent (80%) of the original minimum rated power specified at the time of sale,
manufacturer will repair, fix ( by putting additional panel) or replace the PV Modules(s) at their
own cost or refund the Purchase Price taking into account a yearly depreciation of five percent (5%)
of the panel price. In case of the refund of the depreciated price of the panel, the panel will remain
with the user and company will not take it from him/her. The period of power output warranty for
these replaced modules(s) will be equal to the remaining warranty period of the originally supplied
module(s). Notably, respective POs will be responsible to arrange all the warranty services from
the respective suppliers.
4. Battery Storage
4.1 a) The battery should be 12V block, rechargeable flooded lead-acid battery (Lead-antimony
grid), heavy duty plate construction, deep-cycle, tubular positive plate should include
explosion-proof safety vent, carrying handle. The positive plate must be of tubular type.
4.1 b) Any other type of battery could be accepted if the manufacturer agrees to provide 5 years
of warranty and complies with other issues.
4.2 The maximum permissible self-discharge rate is 5 percent of rated capacity per month at
25oC .
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4.3 Cycle life of the battery (i.e., before its residual life drops below 80 percent of the rated AH
capacity), at 25 degree C must exceed 1500 cycles when discharged down to an average
depth of discharge (DOD) of 70 percent at the discharge rate of 10 hours.
4.5 Size of the battery in AH should not be more than 1.5 times of panel size in Watt peak i.e.
for 50wp panel battery size should not be more than 75Ah.
Warranty:
Battery capacity will not be less than 80 percent of the rated capacity over the period for 5
years for systems above 30Wp and 3 years for the small systems i.e. 30Wp and below. In
case of failure of the battery before the warranty period, the battery should be replaced.
5.1.1. The charge controller set points must be factory preset with the set points applicable to
the specified battery characteristics. Charge Controllers should be dust and termite
proof.
5.1.2. The charge controller input current rating has to be greater than 120% of the module's
rated short circuit current.
5.1.3. Maximum current draw of the controller, when no LED’s are lit should not exceed 20
mA and 50 mA with LED.
5.1.4. The model number, serial number, rated voltages and currents, and set points should be
printed on the visible side of the charge controller casing.
5.1.5. Battery, high voltage disconnect 14.3±0.2 volts (for lead acid batteries), or as specified
by the manufacturer. Charge controller specifications must include the type of the
battery to be used with it.
5.1.7. The SHS must be protected against damage caused by short circuit at panel terminals
and load terminals when battery is connected to the charge controller, and reverse
polarity of battery or panel connections. Over-current protection must be provided.
Lightning induced surge protection is recommended.
5.1.8. Some means must be provided to safely disconnect the battery and the module during
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servicing or repair by a technician.
5.1.9. The load must be controlled by a low voltage disconnect (LVD) device. The LVD must
be capable of handling at least 150 percent of the maximum expected continuous load
(e.g., assuming all end use devices are simultaneously on). It should be factory preset
to disconnect and reconnect voltages corresponding to the safe operation of the battery
under ambient temperature conditions. For example, for a lead acid battery, a disconnect
voltage of 11.6 Vdc +/- 0.1 Vdc and reconnect voltage of 12.6 Vdc +/- 0.2 Vdc is
required.
5.1.10 Each charge controller should be capable of handling at least 120 percent of the rated
current at PV, battery and load terminals for at least for 1 hour without being damaged.
Overload of Charge Controller will be the actual current that exceeds 120% of the rated
current.
5.1.11 Charge Controller should be capable of withstanding 25V at PV terminal when battery
and load is disconnected.
5.1.12 The technical specification of the charge controller must mention the input voltage range
(PV panel side), input current (PV panel side), battery nominal voltage, LVD and HVD,
rated output current (load side).
5.1.13 The panel must have reverse polarity protection, output short circuit and over load
protection.
Warranty:
Charge controller or energy meter should be replaced in case of any performance deviation from
the specifications mentioned above over the period of 3 years.
Energy metering will be mandatory for 2% of the systems. Each of the POs must keep a track of
their installed systems and use energy meters on 2% of their system installed. DC energy meters,
either to be connected separately or built within the charge controller have to be used. The energy
meters should have non-volatile memory so that the data does not get erased in case of
disconnection from the power source. Both input (on the panel side) and output energy (on the load
side) needs to be metered. Accuracy of the energy meters should be such that inaccuracy in the
readings should be less than 2%.
Warranty:
Energy meter should be replaced in case of any performance deviation from the specifications
mentioned above over the period of 3 years.
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Each fluorescent luminary should have its own inverter (ballast).
6.1. The lamps should have the luminous efficacy of at least 45 lumen/watt over a voltage range
11.4V to 14.4V.
6.2. The inverter electrical efficiency must be greater than 80 percent from 11.4 to 14.4 V when
using the fluorescent lamp specified by the supplier.
6.3. The minimum supply/operating voltage when the tube will strike (start) should be at 11.0V
6.4. Maximum continuous (tested for 1 hour without interruption) operating voltage without
damage to the inverter circuit must be at least 15V.
6.6. The electrical waveform at the fluorescent lamp terminals must be symmetrical (the rms
and average value for each half cycles should not vary by more than 15% measured at
12 V DC, taking rms value as the base).
6.7. The voltage crest factor (ratio of peak to RMS voltage of the waveform applied to the
fluorescent lamp) must be less than 2.0.
6.8. The input connections to the inverter should prevent the application of voltage with reverse
polarity, or the inverter should be protected against damage when the rated voltage is
applied with reverse polarity.
6.9. Inverter or the luminary must be marked with the manufacturer model number; rated
voltage, wattage and date of manufacture or batch number.
Warranty:
7.3. LED should provide minimum 80% of the initial lumen output after 3 years (or 5000 hours
considering the lower value of usage).
7.5. Number of LED cluster in each lamp/lantern should not be more than 12 LEDs/watt. This
issue can be ignored in certain cases.
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7.6. Movable lamp/lantern should have built-in rechargeable storage battery of appropriate
capacity. Minimum size of the battery will be 1.5 Ah per wattage of LED lantern.
7.7 Over the input voltage range of 11.6-14.4 V, input power of the LEDs must not vary by
more than 15% of the rated power.
** Fixed LED lamp/lantern should not be placed at a height more 8 feet from the ground.
7.8 Temperature of the heat sink of the driver circuit of the LED luminaries should be tested
and at still air condition, increase in temperature of the heat sink should not
be more than 20 Degree Celsius after one hour operation.
Warranty:
8. DC to DC Converter
8.1. The rated input voltage will be determined by the proposed system (like 12V, 24V or
48V etc.) and the rated output voltage should be maintained within the range of 110V-
240V.
8.2. The tolerance of the rated output voltage should be +-5% and must not be lower than
110Volt or higher than 240V.
8.3. The Efficiency of the Converter at rated input voltage and rated load should be 90% or
higher at the ambient temperature condition.
8.5.The DC-DC converter must be able to withstand 50% higher voltage (rated
voltage) at the battery terminals.
8.7. On the panel side it should operate within 10% of Maximum Power Point (VMPP to
0.9 VMPP)
8.8. The battery charging efficiency at the rated power of the panel should be equal or
more than 90%.
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8.9. On the panel side, the Charge Controller must be able to withstand a voltage 20%
higher than the open circuit voltage (VOC) of Panel.
Warranty:
9. Socket Outlet
A 12 Vdc socket outlet for a radio/cassette player, TV or similar appliance must be rated to carry
the maximum expected DC current. The outlet must be protected from reversing the polarity of
the voltage applied to the appliance.
In case of system components, individual specifications are to be mentioned and the rating
mentioned in the specification will have to be met quite precisely as the bare minimum. However,
a value higher by 15% will be considered acceptable (except for panel, for panel value higher than
by 15% of the rated can be considered). As for example, a 50Ah battery should show average
capacity of minimum 50Ah. Up to 15% higher value from the rated specification will be acceptable
i.e., a 50Ah battery will be acceptable if the average capacity over charging and discharging is up
to 57.5Ah. This will be the upper limit for acceptance and higher than 57.5Ah will not be
acceptable. Similar will be the case with all the system components as they may have adverse effect
on the designed values of the system component.
In case of the load components, the load must provide the minimum output as specified by the
IDCOL standard. For example, a 4W CFL must produce 4x45 = 180 lumen. If a 4W CFL, when
tested consumes 3.5W but has a good luminous efficacy to produce more than 180 lumens, it will
be considered acceptable. But a load component must not consume power more than 110% of the
rated value, irrespective of its actual output.
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Annex-2
(g) V
max___________________________________________________________________________
_V
(h) I
max___________________________________________________________________________
__I
• Frame: The laminate should be fitted with a corrosion and torsion resistant anodised aluminium
frame with extremely high mechanical stability and convenient mounting access.
• JUNCTION Box: Weatherproof, suitable cable entry inlets/outlets, external grounding screw,
+ve and -ve terminal mark, UL/IEC certification.
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(k) Test
laboratory______________________________________________________________________
(Please attach I-V Curve and copy of test certificates, if not supplied already.)
Support Structure
(a)
Type______________________________________________________________________(roof
/pole)
(b) Wind velocity withstand capacity
__________________________________________________ km/h
(c)
Material_______________________________________________________________________
_____
Battery Storage
(a) Model
number_______________________________________________________________________
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_______________________________________________________________litres
(h) Certified to standard ______________________________________________ :
___________(Yes/No)
(Please attach I-V Curve, Temp. Effect on Battery and copy of test certificates, if not supplied
already.)
• Battery Status___________________________________________________________
• Other (specify)
__________________________________________________________________
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(i) Disconnect voltage
______________________________________________________________V
System Monitoring
(a) Battery State-of-Charge indicator?
_______________________________________________(Yes/No)
(b) Type of indicator
____________________________________________________________________
(c) Indicator settings
Equipment Enclosure
(a) Type of battery enclosure
• Material
________________________________________________________________________
• Material
________________________________________________________________________
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(c) Protection method against battery acid/fumes etc.
___________________________________________
Wiring
(a) Wire material type
___________________________________________________________________
Wire cross-sections
(b) PV module to controller
___________________________________________________________mm2
• Insulation type
___________________________________________________________________
(c) Controller to battery
______________________________________________________________mm2
• Insulation type
___________________________________________________________________
(d) Controller to
loads_______________________________________________________________ mm2
• Insulation type
___________________________________________________________________
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(g) Minimum striking voltage
____________________________________________________________V
(h) Maximum continuous operating voltage
_________________________________________________V
(i) Operating frequency
_____________________________________________________________kHz
(j) Electrical waveform voltage symmetry
___________________________________________________
(k) Maximum crest factor
________________________________________________________________
(l) Open circuit voltage protection?
_________________________________________________(Yes/No)
Other Components/Features
(a)
______________________________________________________________________________
(b)
______________________________________________________________________________
(c)
_____________________________________________________________________________
(d)
_____________________________________________________________________________
(e)
_____________________________________________________________________________
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Annex-3
Terms of Reference
Introduction
International Development Association and Global Environment Facility (GEF) funded Rural
Electrification and Renewable Energy Development (RERED) Project combines rural
electrification and business development. It encompasses the installation of around 64,000 Solar
Home Systems (SHSs) in various modes of use through a number of agents.
The program will be implemented and coordinated by REB and IDCOL and will be executed by
selected Palli Bidyut Samitis (PBSs), Microfinance Institutions (MFIs)/Non-government
Organizations (NGOs), and other private entities.
To determine the technical standards for solar photovoltaic (PV) panels and other hardware
equipment under the REREDP, a Technical Standards Committee (TSC) is to be formed. The
Committee comprises representatives from Bangladesh University of Engineering and Technology
(BUET), Local Government Engineering Department (LGED), REB, and IDCOL (the list of TSC
members is shown in Annex-4).
Objectives
The main objectives of this TSC are:
• Prepare technical specifications for the SHS and renewable energy equipment;
• Set up a database of technical information of products (systems and components) that qualify for
the program;
• Assist manufacturers and suppliers to participate in the program;
• Assist local actors (NGOs, REB) in qualification of manufacturers and suppliers;
• Develop and execute regular sample quality checks on systems installed;
• Keep track of technological and product developments, at least over the period of 4 to 5 years in
which the program is expected to actively purchase products
• Operate on a rather intensive basis during the Phase 1 of the program (February - October 2002),
in which all procedures for procurement will be put in place, including the qualification of
suppliers and their product ranges and during which the first systems will be purchased.
• Convene on an extensive basis during Phase 2 (October 2002 – October 2008) on the basis of 'if-
and-when required'; execute periodical sample tests on newly purchased systems as well as
post-installation monitoring.
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Annex-4
TSC Members
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