CERTIFICATE COURSE
Designed By,
Rajarambapu college of Sugar Technology,Islampur
Approved By,
Shivaji University, Kolhapur
(DEPARTMENT OF LIFELONG LEARNING AND EXTENSION)
1 Name of Certificate course in DCS Operator
Course
2 Max. No’s 20 Students
of Student
3 Duration 1 Year(6 Months Theory+ 6 Months In plant Training)
4 Type Part Time
5 No’s Of 5 Days
Days /
Week
6 No Of 3 Hrs
Hours Per
Day
7 Space Class Room = 200 Sq. Feet
Required
8 Admission 12th Pass
Eligibility
9 Objective To Provide the Training to the Operators. Regarding the DCS System in
Of Course Sugar Industry.
10 Employme Sugar and Allied industry
nt
Opportunit
y
11 Teacher’s BE(Instrumentation)/BE(Electronics and Instrumentation)
Qualificati
on
12 Training Training System Per Week
System
Theory In-Plant Visit Total
15 hrs 6 hrs 21 hrs
13 Exam.
System Sr.no Subject Th/Pr Hours Max.Marks Min.Marks
1 PLC(Programmable TH 3 100 35
Logic Control) and
DCS(Distributed
Control system)
2 PLC/ DCS Systems TH 3 100 35
In Milling and
Boiler of Sugar
Industry
3 PLC/DCS System in TH 3 100 35
Boiling House of
Sugar
4 Inplant Training
a)Project
b)Seminar 200 100
c)Viva DPR 50 20
50 20
Total 600 255
Subject:1 PLC(Programmable Logic Control) and DCS(Distributed
Control system)
Chapter 1:Introduction to Automation, Need of Automation, Applications of
Automation, Role of Automation in Industry.
PLC- Introduction, Need, Architecture, Block Diagram, Ladder Diagram, I/O
modules, I/O Systems, Programming Systems of PLC, Applications of PLC in
Sugar Industry.(12)
Chapter 2:DCS
Introduction, Need, Architecture, Block Diagram, Programming of DCS
system, Function block diagram, Applications in Industry.
Computer System, Role of Computer in Automation, HMI system, Operting
Consol.
Chapter 3:SCADA
Introduction, Need, Applications, Comparisons between PLC,DCS, and
SCADA systems.
Programming Basics, How to Develop the Programming system for Different
applications of Physical Measurements in industry.
Chapter 4: Programming
Introduction, Logic Systems to develop the Programming, Programming for-Liquid Level,
Flow, Pressure ,Speed, Density, Vacuum, Viscosity Measurement.
References: 1)Programmable Logic Controllers and Industrial Automation: An Introduction by
Mitra 2) Industrial Automation by R.G.Jamkar
3) Plcs & Scada - Theory and Practice by Vikrant
Subject: 2 PLC/ DCS Systems In Milling and Boiler of Sugar Industry
Chapter 1:Auto Cane Feeding System
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
Chapter:2Auto Imbibitions System
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
Chapter 3: Auto Feed Water Control System (Boiler)
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
Chapter 4: Auto DCS Based Distillation Column
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
References:1)Handbook Of Sugar Automation by AVM
2)Practical Solutions for Automation by Yutech.
3)www.yutechtechnologies.com
Subject 3:PLC/DCS System in Boiling House of Sugar
Chapter 1:Auto Juice measurement and Stabilisation System
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
Chapter 2:Auto Pan Control System
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
Chapter 3:Auto Centrifugal System
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
Chapter 4:Auto Effluent Treatment Plant(Refe.)
1)Introduction
2)Need
3)Block Diagram
4)Programming Systems
5)Applications
6)Advantages
References:1)Handbook Of Sugar Automation by AVM
2)Practical Solutions for Automation by Yutech.
3)www.yutechtechnologies.com
Subject: 4 Industrial In-Plant Training
4. In-Plant Training: In sugar factories during season (Engineering section)
A] PROJECT.
a)Introduction:
Factory- Organization structure, Function of all Departments, No of
employees in each department, Detail flow chart of Sugar Factory.
b) Milling:
Technical Specifications Of cane handling and Cane Preparing device,
Working and Operation of Cane handling and cane Preparing Device, Working
of Mills, Size of Mill, RPM of Mill, Hydraulic Load Of Mill, Roller Grooving,
Mill Setting, Lubricant System etc..Imbibition’s System, Brix Curve and its
significance, Pumping of juice, Piping Details. Juice Screening arrangement,
Juice Weighing arrangement.
c)Boiler:
Technical Details Of Boiler ,Fuel Management, Boiler Operation, Water
level and control, Boiler Pressure, Make Up Water, Working of DM and RO
Plant, Blow Down System, Economizer, Preheated, Air heater, ID and FD fan,
SA fan, RBC working.
Starting of Boiler, Slow Firing, Rising to the Pressure, Pressure
maintenance, Low boiler Pressure, Back Fedding, Water High/Low Level,
Operational Problem, Instrumentation For Water Level, Boiler Pressure and
Temperatures.
d)Power House:
Turbine, Alternator, AVR Load Distributor, Turbine Heating, Turbine
change Over, Power Factor Maintenance, Steam Consumption, Solving the
Problem like Priming, Low Boiler Pressure, Power Production and Distribution,
Co Generation station.
e) Student Need to Visit all above sections and Prepared the Detail Project
report of Factory which consist of Milling Station, Boiler and Turbine Sections.
This report may include various process carried out in boiling house right from
juice weightment to sugar packing.
B) Workshop/seminar :Group of students shall arrange workshop/seminar any
topic of above 3 sections.
C) VIVA : Students have appeared for VIVA at the time of submitting the
Project.
Nature Of Question Paper:
Each subject Carries 100 Marks Theory Paper and Their Nature is as Follows:
Q.1)a)Fill In the Blanks 05 Marks
b)Define The Terms 05 Marks
c)State True Or False 10 Marks
d)Multiple Choice Question 10Marks
e)Match the Pairs 10Marks
Q.2)Long Question Each Carry 15 Marks any 2 out Of 3 30Marks
Q.3)Short Note Each Carry 6 Marks Any 5 Out OF 6 30 Marks
