INTERNSHIP / INDUSTRIAL TRAINING REPORT

DEPARTMENT OF EEE
ACADEMIC YEAR: 2020-2024

Name of the Student : S.KIRUBAKARAN

Roll Number : 20UEE003

Register Number : 920420UEE003

Year/Semester : IV/VII

Name of the Company/Industry : POETS INDUSTRIAL AUTOMATION SYSTEMS

Type of the Company/Industry : Private

Name of the contact person : J.BHARATHAN

Designation: Managing director Phone: 6374090252

Address of the company : Door no 43, Railway station road,

Neelikonampalayam, Singanallur, Coimbatore,
Tamil Nadu 641033
Phone number : 87549 72591, 6374090252
Mail Id : projects@poetsautomation.com
About the Company

(i) Nature of Work : Industrial Robots and Automation System

(ii) Number of Employees :4 members
(iii) Turnover : Around 4 lakhs per

month Duration of Training in days : 15 days

Date of Training : From 13/06/2024 to 29/06/2024

Attached Internship Report (Min 1000 words) : Yes

Attached Geo-tagged Photos : Yes

Similarity check report : Yes

Date of Submission :

Student Chairperson HoD/

F.33
 INTERNSHIP REPORT

UNDERGONE AT
POETS INDUSTRIAL AUTOMATION SYSTEMS
Door no 43, Railway station road, Neelikonampalayam, Singanallur,
Coimbatore, Tamil Nadu 641033, Ph no: 87549 72591, 6374090252.
www.poetsautomation.com

Submitted by

S.KIRUBAKARAN
(20UEE003)

Electrical and Electronics Engineering

KAMARAJ COLLEGE OF ENGINEERING AND TECHNOLOGY

(An Autonomous Institution Affiliated to Anna University, Chennai)

K.Vellakulam- 625 701 (Near Virudhunagar)

JULY 2024

F.33
 KAMARAJ COLLEGE OF ENGINEERING AND TECHNOLOGY

(An Autonomous Institution Affiliated to Anna University, Chennai)

BONAFIDE CERTIFICATE

Certified that S.KIRUBAKARAN (920420UEI003) has undergone Internship /

Industrial Training at POETS INDUSTRIAL AUTOMATION SYSTEMS
from 13/06/2024 to 29/06/2024.

Signature of the Internship In-charge Signature of the Head of the

Department

Dr G.Shakthivel Dr.D.Prince Winston,

Assistant Professor/EEE Prof & HoD/EEE
Deparatment of EEE Department of EEE
Kamaraj College of Engineering and Kamaraj College of Engineering and
Technology, S.P.G.ChidambaraNadar – Technology,
C. Nagammal Campus, S.P.G.C. Nagar, S.P.G.ChidambaraNadar – C. Nagammal
K. Vellakulam, Near Virudhunagar Campus, S.P.G.C. Nagar, K. Vellakulam,
Near Virudhunagar

Submitted for the Three-Member Committee valuation held on

Signature of Three-Member Committee

1.

2.

3.

F.33
 PO'ETSliNDUSTRIAL.A:UT0NATIO. S,YSTEM5
Door o 43, Ralwaysta.1:io • ,on mpa'byam, s·ng:nal ur,
road-,
6411JB3.Ph oo: 87549 72591, 6-374090252.
.poetscutom3tion.com
R.• • IP0fflllll1/0l/212J,

Date; 2-lfl.G/20·13

The- ·nc;pa•/l>i - mment

kamaraj Col 4!! of'E"'g·11eeri g and Techn _
ogy S P.G.Clhidamba adarr C
Nagammal cam_ _ Vellakulam, T,an,il du
625701

DeatrSir

sub· Inh=msh-i Cilnd"date:Certifi

This is to - , Iha' KIRUBAKAMN S from m<a _raj College of En l eering and

TechnoilGIJY S.P.G.Ou"dambara INadar, CI aga ma ca,,pus, Velafwlam, Tamn
adu-62570 e sua:essfu . mrr.pleted • er 15-days .emshipr.ra· ·, in the· month
of :une a Poets indus:ria automcrtion svsterns.
Durin pe- oo,
stu1en have sh _n em• terest to Imm a'bru Vcaious svstems, they
i d'Nid aJ gained valuiible • and JledJe in ':Oil eyms, rompresso15, and PLC.systems
a d ,a ds-on eJ<iPerience 11 worlting • "ndustrial syst md cq ipmen;
automa•'
Unde.m:ancing al project management p:rindoles illd documtrtatioo practices and charactet
& per"ormau::e _ ere gxd.

e ,'!Sh them at suocess I tuture endeavoIS

• gYou
Y'OUJI'!: Failhi.l[Jy

for Poetslnd aJ Alllllm ·i,n SVSli

Date: 24/06/2023

Rejd.Office:Doo no 3ibdW'i')'sta !PHO d. ilmpar m,5inga:nall ,Tamil du

641033.P o: 87 9 725,91, 6374090252, Email: oJe. po rs.a ( m..roDn a;m
F.33
 INTERNSHIP / INDUSTRIAL TRAINING REPORT
Company Information:

POETS Industrial Automation Systems, a start-up business based in

Coimbatore, India, was founded in 2022 and is a pioneer in the fields of Industrial
OEM Product Sales & Services, Special Purpose Machines, and Robotic Automation
Solutions for various manufacturing industries. The POETS Team is the go-to choice
for cutting-edge Controls Automation solutions since they are a seasoned authority in
Robotics Automation and Special Purpose Machines. In addition to General
Industries, Automotive, Tyre, Foundry, Plastic, FMCG, Heavy Metal, Warehouse &
Logistics, Water Plant & Wood, Chemical, Agriculture, and Textile sectors, its wide
portfolio includes successful projects across a variety of industries.

Internship Description:

The industrial robots, conveyers, and plc programming are the foundation of
this internship. The internship lasts for 15 days, from June 13 to June 29, 2023. They
shared ideas regarding the selection of industrial robots depending on the application
and client need during this intern. They explained how conveyers function and why
they are necessary. They taught me about the design software the business uses to
create specialized robots. They provided the fundamental understanding required to
build the ladder logic for the plc programming. Every intern's day begins with a
session of problem-solving and question-asking, and it concludes with a session of
question- answering and doubt clarification.

Details of work and responsibility:

At POETs automation, I completed a 15-day internship training program. I've been

receiving hands-on instruction for over 15 days regarding industrial robotics, the
fundamentals of conveyers, using Solid Works, and plc programming. I have gained
knowledge about circuit wiring, driver modules, applications for special purpose
motors, and DC and AC motors during this training time. I had the chance to speak
with business leaders and observe business operations.

F.33
Schedule of Training:

S.NO DAY WORK

An introduction to several industrial robots and the software used to
1. DAY 1
design machine parts. Share details about the 15-day training.
Assembling of TIG and MIG welding SPM automation machine and
2. DAY 2
how it operates.
Visited GENN Automation and learned about the various components
3. DAY 3
of Siemens Plc.
Developed a minor component of the welding machine using the
4. DAY 4
solid works program that I learned about.

5. DAY 5 Analysis of several robotic automation motor types.

Learned about the working and types of stepper motors and servo
6. DAY 6
motor used in different types of robots.

7. DAY 7 Study of the various sorts of robotics sensors.

Acknowledging the various types of proximity sensors, how they

8. DAY 8
operate and robotics standards.
Introduction to PLC system components like SMPS, MCB,
9. DAY 9
CT,RCCB, Servo motor drives etc.
Hands-on experience in connecting and programming PLC and
10. DAY 10
SMPS using ladder logic.
Introduction to datasheet of different industrial robots and studied
11. DAY 11
about the datasheet of FANUC- ARC Mate 100iD
Significance of conveyors in automation and participation in
12. DAY 12
conveyor structure design based on customer requirements.

13. DAY 13 Troubleshooting and resolution of conveyor system issues.

14. DAY 14 Compressor applications in automation.

15. DAY 15 Discussion of internship experiences and learning

F.33
GENN Automation:
During the internship, I have taken to the Genn automation company. The best
authorized system house for SIEMENS drives (VFDs), PLCs, SMPS, servo motor &
servo system, etc. is GENN Automation Company. Electrical panels and Soft Sorter
panels for ELGI compressors, with power ratings ranging from 5 to 400 HP, are built
by authorized panel builders for ELGI equipment. There, I observed the many
SIEMENS plc pieces and their assembly at various sections. More than 1000 people
are employed at Genn Automation in various sections.

Solid Works:
The software used to build complicated machine designs in either a 3D or 2D
view is called Solid Works. It is software similar to AutoCAD, but the 3D makes it
simpler to use and view. During my internship, I studied the fundamental designs of
the TIG and MIG welding SPM automation machine base parts and gained knowledge
of the Solid Works program. Even 3D animations of the Designs can be created,
enabling precise demonstrations of brand-new features and goods. It is crucial in the
development of the customized special-purpose robot.

F.33
Conveyor:

A conveyor is a tool used to move loads or materials from one location to

another. The law says that the greatest weight an employer may lift while doing their
duties is 25 kg , hence conveyers were created to handle loads more than that. I gained
knowledge of how to design and build a conveyer system during my internship, as
well as how to wire the system. I used to work for a conveyer that was made for the
pharmaceutical business and used to move packaged medications.

Programmable Logic Controller (PLC)

A digital computer called a Programmable Logic Controller (PLC) is utilized in

industries to automate a variety of electro-mechanical operations. The system
continuously runs the program that was created in the PLC. I have gained knowledge
about Mitsubishi Model Plc (MELSEC iQ-F) during my internship. This module
includes a built-in CPU module, I/O module, high speed counting module, and
Motion/Position control module. The security function has been improved, and battery
usage is quite low. It can be expanded by up to four extension adapters. Additionally,
a USB port, Ethernet port, and SD card slot are present.

F.33
TIG and MIG welding SPM automation machine:

MIG (metal inert gas) welding employs a feed wire that continuously travels
through the gun to create the spark, which melts to make the weld, in the TIG and
MIG welding SPM automation machines. It employs an automated or semi-automatic
arc. Long rods are used in TIG (tungsten inert gas) welding to fusing two metals
together. During my internship, I gained knowledge about the welding machine's
construction and operation. The specialized welding machine was
assembled by me.

Servo motor, Stepper motors :

Servo motors are electronic devices and rotary or linear actuators that rotate
and push parts of a machine with precision. Servos are mainly used on angular or
linear position and for specific velocity, and acceleration A stepper motor is a
brushless, synchronous electric motor that converts digital pulses into mechanical
shaft rotation. I have gained knowledge about how these motors and drives operate
and the various industries in which they are employed throughout my intern.

Servo Motor Drives:

A servo drive is used to power electric servomechanisms by receiving a

command signal from a PLC, amplifying it, and transmitting the electric current to a
servo motor. It allows for producing motion that is proportional to the command
signal. A servo drive monitors the mechanism's feedback signal. In this internship
period, I have learned about the AC Servo drive, which is the advanced one-touch
tuning drive. This drive is fast and accurate; its speed is 20 kHz. Its operating

F.33
temperature is 0 to 58°C, and its weight is 1.5 kg.

F.33
Circuit Panel:

During the internship, I have learned about the circuit panel and its operation.
The circuit panel comprises various components like the current transformer, MCB,
SMPS, RCCB, switches, displays, wiring, and indicators. The role of the current
transformer is to sense and measure the current flowing through the conductor. The
purpose of the MCB (miniature circuit breaker) is to trip during an overload or short
circuit. The purpose of the SMPS (switched mode power supply) is to convert ac to
dc. The role of the RCCB (residual current circuit breaker) is to trip when electrical
leakage is detected.

Industrial robots:

An industrial robot is a robot system used for manufacturing. Industrial robots

are automated, programmable, and capable of movement on three or more axes. An
industrial robot is one that has been developed to automate intensive production tasks,
such as those required by a constantly moving assembly line. In this internship, I have
learned about the six-axis robot, which is mostly used in modern robot systems. Based
on parameters like axes, robot reach, and payload, the robots are selected and
designed. Axes are defined as the directions in which the robotic arms move. I have
learned about the six-axis robot (x, -x, y, -y, z, -z).Robot reach is defined as how long
the robot stretches from its initial position. Payload is defined °as the amount of
weight the robot can lift at a time. The reach of the robot is inversely proportional to
the payload; if the load increases, the reach of the robot decreases. I have learned
about the datasheet of the industrial robot FANUC-ARC MATE 100 iD. This robot is
used for automatic welding. Its revolution is 0 to 170 and 0 to -170.
F.33
Description of the skills and the experience:

In the internship period, I have learned about the new software called Solid
Works. This software enhances the designer's skills. During the internship period, I
have uplifted my skills in the field of automation and control of different sensors,
motors, and motor drives. I have learned about industrial robots.

Outcome:

 I can read and understand the different parameters of the robotic datasheet.
 I can create the design using the Solid Works software.
 I can analyze the different circuit panels.
 I am able to design and work in the conveyer model.

Acknowledgement:

I have learned about conveyers, machine design software, sensors, motors, and
circuit panels during my internship term. I've gained experience from working with
people in the industry. I have learned information about industrial robots and their
datasheet from this intern.

F.33