Module 3
Module 3
Enzymes are remarkable biological catalysts that enable life by accelerating biochemical
reactions by many orders of magnitude. Their high specificity arises from their three-
dimensional structure, allowing selective binding and transformation of substrates into
products.
Mechanism: E + S ES → E + P
• Conversion to product
The active site is typically a cleft or pocket formed by the tertiary structure, involving
residues that engage the substrate through:
Lock-and-Key Model: Suggests the active site is rigid and only fits the correct substrate.
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Transition State Theory: Enzymes stabilize the high-energy transition state intermediate
(‡), reducing the activation energy (G‡) and enhancing the forward rate without shifting
equilibrium.
Michaelis-Menten Kinetics
The most foundational model in enzyme kinetics, developed by Michaelis and Menten in
1913, assumes:
𝑑[𝐸𝑆}
• A steady-state concentration of ES ( = 0)
𝑑𝑡
Where:
• kcat
(turnover number): number of substrate molecules converted per enzyme per
second
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Evaluation of Parameters
• Lineweaver-Burk:
• Eadie-Hofstee: Vmax
• Hanes-Woolf:
Each has pros and cons—Lineweaver-Burk is sensitive to small errors in low [S] regions,
while Hanes-Woolf spreads data more evenly.
• Two-substrate reactions:
• Cofactors: Enzymes such as dehydrogenases require NAD+, FAD, or ATP for activity.
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Relaxation Kinetics
Relaxation kinetics techniques analyze how an enzyme system returns to equilibrium after
a small perturbation, such as a temperature or pressure jump. These are especially useful for
reversible reactions.
For a simple reversible reaction: A+B ⇌ C Relaxation time τ is related to the forward and
reverse rate constants: = kf +kr
Transient kinetics captures rapid events before steady-state is reached. Commonly studied
with stopped-flow or quenched-flow techniques, this method is used to measure pre-steady
state bursts and to observe intermediates.
Example: In burst kinetics of serine proteases, a rapid initial product formation indicates a
fast acylation step followed by slower deacylation.
Mathematical tool: Fit observed time courses to exponential terms for extracting rate
constants.
Some enzymes exhibit substrate activation where binding of one molecule enhances binding
or activity at another site. Others experience inhibition at high substrate concentrations
(substrate inhibition).
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Complex enzymes may catalyze different reactions depending on the substrate. This requires
kinetic modeling that accounts for mutually exclusive or cooperative substrate binding.
Hill equation:
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pH affects ionization states of amino acids at active and binding sites. The enzyme may be
active only when specific residues are charged.
Bell-shaped curve: Reflects that both protonated and deprotonated forms are necessary for
activity.
Temperature increases molecular collisions but also causes denaturation above a threshold.
Q10 rule: Rate approximately doubles for every 10°C rise within physiological range.
Enzyme Deactivation
Denaturation is loss of structure and function due to extreme conditions. Can be reversible
(e.g. urea removal) or irreversible (e.g. heating).
Molecular effects:
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Industrial reactors cause stress via stirring, shear, or interfacial adsorption. These can unfold
proteins or cause aggregation.
These systems improve reuse, stability, and separation but pose diffusion challenges.
Why Immobilization?
Yes, why do we need an immobilized enzyme and why learn about it’s kinetics and
what’s an immobilized enzyme anyways?
First is the simplest case, enzyme is immobilized only on the external surfaces of slab
support. Thus, only the mass transport from the bulk solution to the support surface and the
reaction at that position needs to be considered.
One model for this, is the Nernst Diffusion layer which gives the following equation.
Where:
Note : ks increases with increasing liquid flow rate through a packed column enzyme reactor.
It depends on other hydrodynamic conditions as well, which shall not be discussed here and
can be read through the provided reference.
In steady state, substrate cannot accumulate at catalyst interface. Thus, rate of substrate
supply by mass transfer must equal the rate of substrate consumption by the reaction at the
interface.
Assuming that Michaelis-Menten kinetics applies at the surface, and letting denote surface
reaction rate.
The number of parameters required to specify the system can be reduced from four (ks, s0 ,
vmax, Km) to two (Da and) by introducing dimensionless variables:
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By tradition in chemical engineering, the influence of mass transfer on the overall reaction
process is represented using the effectiveness factor , which is defined physically by:
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For Da approaching zero, i.e., very slow reaction relative to maximum transfer rate show that
x must approach unity and so for this condition(reaction-limited case):
Many experimental reactors designed to operate in the reaction-limited regime have been
developed for ordinary heterogeneous catalysts. They all share the common concept of high
fluid flow rates near the catalyst to minimize mass-transfer resistance (larger ks, smaller Da).
A few drawbacks of said system is that fluid forces might cause partial or complete
denaturation of the attached enzymes and relative motion of catalyst particles may give
enzyme loss by particle-particle abrasion.
Now again by doing a bit of mathematical manipulation (which I suggest you try out), we can
arrive at equation for diffusion-limited case. (Da->, finite)
Thus, when Da is very large is first order in bulk substrate concentration and totally
independent of the intrinsic rate parameters vmax and Km. Thus, studies aimed at determining
activity retention or denaturation rates of immobilized enzymes should be conducted as
close as possible to reaction-limited regime.
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To understand the effect of mass transfer processes, let’s take a first order reaction.
Firstly, the kinetics of the reaction in reaction-limited regime will be same as actual kinetics.
On the other hand, in diffusion-limited regime, the apparent overall kinetics will still be first
order, but the apparent rate constant will be the square root of the intrinsic rate constant.
Thus, apparent activation energy will be ½ of the true activation energy. Similarly, a change
in pH which reduces kinetic rate constant by 4 will only reduce it by 2 under diffusion-limited
condition.
Thus, one must be very careful when studying effects of reaction parameters on the kinetics
of immobilized enzyme-catalyzed reactions. Adequate care is required so as to distinguish
the kinetic parameters altered due to mass-transfer effects and hence are different from the
actual kinetic parameters of the enzyme itself.
Cell growth in bioprocesses follows distinct phases: lag, log (exponential), deceleration,
stationary, and death. Understanding and modeling these phases are critical for optimizing
product yield and process efficiency.
Growth Phases:
Lag Phase: A period of adaptation where cells synthesize new enzymes and increase
in mass and volume, but not in number. This phase can be prolonged by low inoculum
volume, poor inoculum condition, or nutrient-poor medium. Multiple lag phases,
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known as diauxic growth, can occur if a medium contains multiple carbon sources
that are utilized sequentially (e.g., glucose then xylose). To avoid diauxic growth,
consistent culture medium composition, highly active inoculum in the exponential
phase, and a large inoculum volume (5-10% of new medium volume) are
recommended.
Log (Exponential) Phase: Characterized by rapid cell doubling, where the growth
rate is independent of nutrient and substrate concentration. Carbon sources are
actively utilized, and products are formed.
Death Phase: Follows the stationary phase, marked by a decline in viable cell
numbers due to nutrient exhaustion and accumulation of toxic by-products.
Monod Equation: A widely used model to describe specific growth rate (µ) as a
function of limiting substrate concentration (S): µ = µm S / (Ks + S).
[µm: Maximum specific growth rate, S: Concentration of limiting substrate, Ks: Half-
saturation constant (substrate concentration at which µ is half of µm)]
In high substrate concentration (S >>> Ks), growth occurs at maximum rate (dX/dt =
µmX).
In low substrate concentration (S <<< Ks), growth is linearly dependent on substrate
concentration (dX/dt = µm S X / Ks).
Modified Monod Kinetics for CHO Cells: For CHO cells, a Monod-type equation can
be used, but it's important to consider a threshold substrate concentration [S]t below
which growth is not observed: µ = µmax [S]* / (Ks + [S]*), where [S]* = [S]o - [S]t.
Studies on CHO cells show that kinetic parameters like µmax and Ks can vary with
temperature and cell type (naive vs. recombinant). For example, naive CHO cells at
37°C had µmax = 0.050 h⁻¹ and Ks = 1.023 g/L, while at 33°C, µmax = 0.038 h⁻¹ and
Ks = 0.286 g/L. Recombinant CHO cells showed less temperature dependence, with
µmax ≈ 0.040 h⁻¹ and Ks ≈ 0.664 g/L at both 33°C and 37°C.
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For B. sacchari on xylose, the xylose to PHA yield was approximately 0.37
gP(3HB)/gxyl under both nitrogen and phosphorus limitation.
For CHO cells, Yx/s was observed to be a function of substrate concentration, ranging
from 0.27–1.08 × 10⁷ cells/mL for naive cultures and 0.72–2.79 × 10⁶ cells/mL for
recombinant cultures. (Using simple models to describe the kinetics of growth,
glucose consumption, and monoclonal antibody formation in naive and infliximab
producer CHO cells)
[Specific Product Formation Rate (qp): Can be growth-associated (qp = Yp/x * µg),
non-growth-associated (qp = β = constant, often during stationary phase), or mixed-
growth-associated (qp = α µg + β - Luedeking-Piret equation).]
Bioreactors are crucial for providing optimal environmental conditions for microbial growth
and product formation. Their design and operation are influenced by the organism and
desired product.
Bioreactor Types: Generally categorized into lab-scale or industrial-scale, with
variations including photobioreactors for light-dependent organisms.
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Agitation: Essential for mixing nutrients, oxygen, and cells, and for temperature
distribution. Improper agitation can lead to shear stress on cells.
Dissolved Oxygen (DO): Maintained above a certain saturation level (e.g., 40%) by
varying agitation speed or gas flow.
Oxygen Mass Transfer: Overall Mass Transfer Coefficient (KLa): A critical parameter
characterizing oxygen transport from the gas to the liquid phase. NA = KLa (C* - CL),
where NA is oxygen transfer rate, C* is oxygen saturation concentration, and CL is
dissolved oxygen concentration. The liquid side often presents the greatest resistance
to mass transfer, so KL ≈ kL.
Factors Affecting KLa: Gas hold-up (volume fraction of gas in total volume),
superficial gas velocity, power input from agitator (which influences interfacial area),
and temperature. Smaller bubbles and higher gas hold-up generally lead to higher
mass transfer rates.
Metabolic engineering aims to modify cellular metabolism for improved product yield or
desired phenotypes. Advanced techniques like 13C Metabolic Flux Analysis (MFA) and
Elementary Mode Analysis (EMA) are vital tools.
13C Metabolic Flux Analysis (MFA): Uses labeled tracers (e.g., 13C) to track
metabolic pathways and determine intracellular flux distribution.
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Yields: The residual biomass yield from nitrogen (YXr/N) for B. sacchari was around
7.5 g/g, similar to E. coli and P. putida. The YXr/P for B. sacchari was considerably
higher (around 80 g/g) than for E. coli (33 g/g), suggesting lower phosphorus
amounts in B. sacchari biomass or possible polyphosphate accumulation.
5. Sterilization in Bioprocesses
Methods of Sterilization:
Physical Sterilization:
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Heat Sterilization: Moist Heat: Boiling (for metallic devices), Pasteurization (for milk,
alternative heating and cooling), Autoclaving (steam under pressure, 115°C for 60
min or 121°C for 20 min at 15psi, highly efficient and can kill bacterial spores).
Chemical Sterilization: Uses agents like ethylene oxide, ozone, chlorine bleach,
glutaraldehyde, formaldehyde, hydrogen peroxide, peracetic acid.
Mechanical Methods:
Filtration: Using filters like Seitz filters (asbestos or other materials, pad-like, thicker
than membrane filters, may absorb solution) or sintered glass filters (glass, brittle, do
not absorb liquids). Candle filters (made of diatomous mud with minute pores) trap
microbes. In summary, the provided sources emphasize the importance of kinetic
modeling, advanced analytical techniques like 13C MFA and EMA, and strategic
nutrient management (e.g., limitation) in optimizing cell culture bioprocesses for
improved product yield and efficiency, particularly in industrially relevant cell lines
like CHO cells and promising microbial factories like Burkholderia sacchari. The
increasing use of mini bioreactors and compartmentalized metabolic models further
highlights the trend towards more rigorous and high-throughput bioprocess
development.
That’s it for Module – 3, hope you liked it. Do check out the videos in reference and stay tuned
for Module – 4.
Happy Learning!!!
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REFERENCES
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