Heating above the transformation range, usually 1300°F to 1350°F, and A machine tool used to cut metal parts

rts of light, medium, and large

cooling slowly to soften the metal and increase in machining sections using a reciprocating hacksaw blade

A. Annealing A. tool grinder

B. Hardening B. shaper
C. Normalizing C. planer
D. Tempering D. power saw

Heating above the transformation temperature and quenching A machine tool used to machine flat or plane surfaces with a single
usually in oil, for the purpose of increasing the hardness: point cutting tool

A. Annealing A. tool grinder

B. Hardening B. shaper
C. Normalizing C. planer
D. Tempering D. power saw

Reheating to a temperature below the transformation range, followed A machine tool used for production of flat surfaces on pieces too
by any desired rate of cooling to attain the desired properties of the large or too heavy to hold in a shaper:
metal
A. tool grinder
A. Annealing B. shaper
B. Hardening C. planer
C. Tempering D. power saw
D. Stress Relieving
A machine tool used to finish internal or external surfaces, such as
Heating to a subcritical temperature, about 1,100°F to 1,300°F and holes or keyways by the use of a cutter called a broach, which has a
holding at that temperature for a suitable time for the purpose of series of cutting edges or teeth
reducing internal residual stresses
A. drilling machine
A. Annealing B. boring machine
B. Hardening C. milling machine
C. Tempering D. broaching machine
D. Stress Relieving
An alloy of copper and tin
Heating to some 100°F above the transformation range with
subsequent cooling to below that range in still air at room A. brass
temperature to produce uniform structure of the metal B. bronze
C. Iron
A. Annealing D. Tin
B. Hardening
C. Normalizing An alloy of copper and zinc
D. Tempering
A. Brass
A machine tool used for producing holes in metal by the use of a B. bronze
cutting tool called drill C. Iron
D. Tin
A. Drilling machine
B. Boring machine The process of forming metal parts by the use of dies after the metal is
C. Milling machine heated to its plastic range
D. Broaching machine
A. rolling
A machine tool used to form metal parts by removing metal from a B. forging
workpiece by the use of a revolving cutter with many teeth each C. turning
tooth having a cutting edge which removes its share of the stock D. casting

A. Drilling machine The process of forming metal parts by the use of a powerful pressure
B. Boring machine from a hammer or press to obtain the desired shape, after the metal
C. Milling machine has been heated to its plastic range
D. Broaching machine
A. rolling
A machine tool used to sharpen or shape tools by using an abrasive B. forging
wheel C. turning
D. casting
A. tool grinder
B. shaper A manganese steel containing approximately 0.20% carbon
C. planer
D. power saw A. SAE 1320
B. SAE 1230
A machine tools used to enlarge a hole by means of an adjustable C. SAE 2340
cutting tool with only one cutting edge D. SAE 4230

A. drilling machine
B. boring machine
C. milling machine
D. broaching machine
A machine tool in which metal is removed by means of a revolving The operation of making a cone-shaped enlargement of the end of a
cutter with many teeth, each tooth having a cutting edge which hole, as for a recess for a flat head screw
remove its share of the stock
A. Countersinking
A. milling machine B. knurling
B. broaching machine C. squaring
C. lathe machine D. perforating
D. boring machine
The operation of enlarging a hole by means of an adjustable cutting
A metal turning machine tool in which the work, while revolving on a tool with only one cutting edge
horizontal axis, is acted upon by a cutting tool which is made to move
slowly (feed) in a direction more or less parallel to the axis of the work A. drilling
(longitudinal feed) B. broaching
C. milling
A. milling machine D. boring
B. broaching machine
C. lathe machine An imaginary circle passing through the points at which the teeth of
D. boring machine the meshing gears contact each other

A machine tool used in the production of flat surfaces on pieces too A. pitch circle
large or too heavy or, perhaps too awkward to hold in a shaper B. addenduim circle
C. dedendum circle
A. shaper D. base circle
B. planer
C. tool grinder A type of bolt intended for use in bolting wooden parts together or
D. power saw wood to metal. It has a short portion of shank just underneath a round
head, which is designed to keep the bolt from turning in the wood
It consists of shaping a piece by bringing it into contact with a rotating when the nut is tightened
abrasive wheel
A. u-bolt
A. drilling B. carriage bolt
B. boring C. eye bolt
C. grinding D. stud bolt
D. broaching
The number of teeth per inch of pitch diameter and which gives some
A tool used in measuring diameters indications of the size of the gear teeth

A. caliper A. module
B. nanometer B. pitch circle
C. tachometer C. diametral pitch
D. pyrometer D. circular pitch

Used to true and align machine tools, fixtures, and works, to test and The distance from the center of one tooth of a gear to the center of
inspect size trueness of finished work, and to compare measurements the next consecutive tooth measured on the pitch
either heights or depths or many other measurements
A. circular pitch
A. dial gauge B. module
B. dial indicator C. diametral pitch
C. tachometer D. pitch circle
D. speedometer
The portion of a gear tooth that projects above or outside the pitch
The ability of metal to be deformed considerably without rupture circle

A. ductility A. top relief

B. plasticity B. dedendum
C. malleability C. addendum
D. elasticity D. tooth space

The shop term used to include the marking or inscribing of center The portion of the gear tooth that is cut below the pitch circle and is
points, circles, arcs, or straight lines upon metal surfaces, either equal to the addendum plus the clearance
curved or flat, for the guidance of the worker
A. top root
A. shaping B. dedendum
B. hobbing C. addendum
C. laying out D. top land
D. shaping
When meshed with a gear, it is used to change rotary motion to
An operation of sizing and finishing a hole by means of a cutting tool reciprocating motion
having several cutting edges
A. gear shaft
A. notching B. gear tooth
B. piercing C. gear rack
C. turning D. gear motor
D. reaming
A kind of gears used for heavy duty works where a large ratio of A material that can wear away a substance softer than itself
speed is required and are extensively used in speed reducers
A. phenol
A. bevel gears B. abrasive
B. worm gears C. tungsten
C. helical gears D. chromium
D. spiral gears
A cylindrical bar of steel with threads formed around it and grooves or
A kind of gears used to transmit motion from one shaft to another shaft flutes running lengthwise in it, intersecting with the threads to form
at an angle to the first cutting edges. It is used to cut internal threads

A. bevel gears A. groove

B. worm gears B. lap
C. helical gears C. tap
D. spiral gears D. flute

The uniform heating of steel above the usual hardening temperatures, A set of gages consisting of thin strips of metal of various thickness
followed by coolong freely in air mounted in a steel case or holder and is widely used for measuring
and checking clearances
A. annealing
B. normalizing A. feeler gage
C. hardening B. depth gage
D. tempering C. line center gage
D. lay-out gage
The operation of cooling a heated piece of work rapidly by dipping it
in water, brine or oil A machine tool which is very similar to a shaper except that the ram
reciprocates vertically rather than horizontally
A. quenching
B. tempering A. lathe
C. normalizing B. grinder
D. annealing C. planer
D. slotter
A method used in softening a piece of metal that is too hard to
machine and is done by heating steel slowly above the usual A machine tool used principally to machine flat or plane surfaces with
hardening temperature, keeping it at the heat for 1/2 to 2 hours, then single-point cutting tool
cooling slowly, preferably in a furnace
A. grinder
A. broaching B. shaper
B. quenching C. planer
C. normalizing D. turret lathe
D. annealing
A kind of bolts which has no head an instead has threads on both
The total permissible variation in the size of a dimension; the ends
difference between the limits of size
A. stud bolts
A. allowance B. acme threaded bolts
B. tolerance C. square threaded bolts
C. variance D. hex bolts
D. interface
A kind of chuck which has reversible jaws which coukd be adjusted
The operation of machining the end of a workpiece to make the end separately
square with the axis
A. collet chuck
A. squaring B. independent chuck
B. buffing C. four jaw chuck
C. lapping D. two jaw chuck
D. honing
A tool which when pressed into a finished hole in a piece of work,
The clearance between the tooth profiles of a gear tooth provides centers on which the piece may be turned or otherwise
machined
A. toothspace
B. backlash A. mash
C. flank B. butt
D. width C. mandrel
D. wobble
A mechanism which usually do the indexing in a machine tool
A kind of chuck which should not be used where extreme accuracy is
A. slotter required
B. chuck
C. dividing head A. collet chuck
D. indexer B. magnetic chuck
C. four jaw chuck
D. Universal chuck
The process of checking or producing checkers on the surface of a Fusion process in which the metal is heated into a state of fusion
piece by rolling checkered depressions into the surface permitting it to flow together into a solid joint

A. knurling A. electric arc welding

B. hemming B. gas welding
C. breading C. spot welding
D. embossing D. projection welding

It fits into the main spindle of a lathe and is so called because it acts Joining metal by means of high current at low voltage. During the
as a bearing surface on which the work rests. It revolves with the passage of current, pressure by the electrodes produces a forge weld
work. When compared with the hardness of the dead center in the
tailstock, it is usually soft, and is so made since it does no work A. spot welding
B. resistance welding
A. ram center C. steam welding
B. spindle center D. gas welding
C. live center
D. bearing center A device for accurately measuring diameters

A gripping device with two or more adjustable jaws set radially A. radiometer
B. profilometer
A. chuck C. spectrometer
B. carriage D. micrometer
C. tailstock
D. fan A group of thin steel strips for measuring clearances

Steel balls for ball bearings are manufactured by: A. distortion gage
B. feeler gage
A. turning C. line center gage
B. rolling D. deflection gage
C. casting
D. cold heading A hand tool used to measure engine crank web deflections

Addendum of a cycloidal gear tooth is: A. distortion gage

B. feeler gage
A. Cycloid C. line center gage
B. epicycloids D. deflection gage
C. straigth rack
D. involute A hand tool used to measure tension on bolts

In a lathe, it comprises the main spindle, the necessary mechanism A. Indexer

for obtaining the various spindle speed and also certain gears which B. torque wrench
are used to operate the quick-change gear mechanism C. torsiometer
D. tensiometer
A. headstock
B. carriage The permissible variation in the size of a dimension; the difference
C. tailstock between the limits of size
D. fan
A. allowance
The process of heating a piece of steel to a temperature within or B. variance
above criticak range and cooling rapidly C. clearance
D. tolerance
A. normalizing
B. hardening A gear with teeth on the outer cylindrical surface
C. annealing
D. tempering A. outer gear
B. external gear
Welding operation in which a non-ferrous filler metal melts at a C. spiral gear
temperature below that of the metal joined but is heated above D. helical gear
450°C
The diameter of a circle coinciding with the top of the teeth of an
A. gas welding internal gear
B. spot welding
C. brazing A. pitch diameter
D. steam welding B. root diameter
C. internal diameter
Uniting two pieces of metal by means of a different metal which is D. central diameter
applied between the two in molten state
A circle coinciding with a tangent to the bottom of the tooth space
A. casting
B. welding A. root circle
C. soldering B. pitch circle
D. brazing C. addendum circle
D. dedendum circle
The total depth of a tooth space, equal to addendum plus dedendum The moment of inertia of a rectangle whose base is "b" and height "h"
about its base is:
A. full depth
B. working depth A. bh^3 / 12
C. whole depth B. bh / 36
D. dedendum C. bh^3 / 3
D. bh^2 / 4
The depth of tooth space below the pitch circle
In usual spur gearing:
A. dedendum
B. working depth A. the pitch circle and the base circle are the same
C. full depth B. working depth includes the clearance
D. tooth depth C. tooth outline are usually involute curves
D. tooth outline are always cycloidal curves
The of gear teeth to each mm pitch diameter
A stainless steel is obtained principally by the use of the following
A. diametral pitch alloying element
B. module
C. circular pitch A. Chromium
D. english module B. tungsten
C. carbon
A machine tool in which abrasive wheel is used as cutting tool to D. phenol
obtain a very smooth finish
One of the following is not a common term relating to the
A. drill classification of fits
B. grinder
C. planer A. tunking
D. shaper B. snug
C. medium force fit
It is used to produce a variety of surfaced by using a circular-type D. bound
cutter with multiple teeth
Hearingbone gears are gears which:
A. grinding machine
B. shaper A. do not operate on parallel shaft
C. drilling machine B. have a line of contact between the teeth
D. milling machine C. consist of two left handed helical gears
D. tend to produce thrust on the shafts
It is used principally to machine flat or plane surfaces with a single-
point tool Internal stresses existing in a welded connection:

A. drill A. are not relieved when the weld is peened

B. shaper B. are not relieved by heat treatment
C. planer C. may be relieved when the weld is peened
D. tool grinder D. are relieved by x-ray analysis

Cutting a hole by means of rotating tool or the work may revolve and In general the design stress and factor of safety are related as follows:
to the tool remain fixed as in the lathe
A. Design stress = ultimate stress times factor of safety
A. piercing B. Design stress = ultimate stress divided by factor of safety
B. notching C. Design stress = Design stress divided by ultimate stress
C. boring D. Design stress = factor of safety divided by design stress
D. perforating
A group of thin steel strips for measuring clearances
One of the following is not a tap used for cutting threads in holes
A. depth gage
A. tapping tap B. feeler gage
B. plug tap C. lay-out gage
C. taper tap D. clearance gage
D. bottoming tap
A hand tool used to measure tension on bolts
An index or dividing head
A. Indexer
A. a part of a drill press B. torsionmeter
B. used to rotate the work C. torque wrench
C. not used to cut helixes D. tensiometer
D. always manually operated
A material that can wear away a substance softer than itself
Galvanized iron is a term referring to iron coated with:
A. abrasive
A. tin B. corrosive
B. zinc C. tungsten
C. magnesium D. alloy
D. aluminum
The material used in high speed processes

A. high speed steel

B. chromium
C. cast iron
D. carbon steel

An alloy of copper and zinc

A. chromium
B. bronze
C. brass
D. aluminum

An alloy of copper, tin and small amount of phosphorus

A. chromium
B. bronze
C. brass
D. aluminum

The process of working metals by the application of sudden blows or

by steady pressure

A. welding
B. extursion
C. forging
D. swaging

A welding operation in which a non-ferrous filler metal melts at a

temperature below that of the metal joined but is heated above
450°C

A. brazing
B. spot welding
C. gas welding
D. projection welding

The operation of cooling a heated piece of work rapidly by dipping it

in water, brine or oil

A. tempering
B. annealing
C. quenching
D. normalizing

A machine tool used to machine flat surfaces

A. shaper
B. planer
C. grinder
D. Lathe