Rack Mounted Lithium-ion Battery Pack

Energy Storage Application

User Manual

Version：V1.2

Released Date：2025-02

Document Number：LR-LFELI-51.2-EN-V1.2-202502
 FOREWORD

Overview

This manual describes product introduction, installation, use, maintenance, etc. Please read this
manual before installing the battery and follow the instructions carefully during installation. If there
is any confusion, please get in touch with the vendor immediately for advice and clarification.

Readers
This document provides technical details regarding the tools and infrastructure used by the
following users:

 Sales engineer

 Technical support engineer

 Installation engineer

 Application engineer

 Maintenance engineer

Manual Lost
If you lose the manual, please contact the vendor’s customer service center for the electronic files.

1
Symbol convention
The following symbols may appear in this article, and they are represented as follows:

Symbol Indication

Used as warning in an emergency, if not avoided, it will

Dangerous
result indeath or serious personal injury.

Used as a warning of a middle or low potential hazards, if

Warning
notavoided, it may cause minor or normal injury.

Used as a warning of potential dangers, if ignore this

information,it may result in equipment broken, data lost,
Caution
equipment performance decrease and other unpredictable
result.

Represents the supplement information of main text to

INTRO
emphasizeor replenish.

2
General Warning, Dos and Don’ts
a. It is important and necessary to read the user manual carefully (in the accessory pack) before
installing or using the battery. Failure to do so or to follow any of the instructions or warnings in this
document can result in electrical shock, serious injury, or death, or can damage the battery,
potentially rendering it inoperable.

b. If the battery is stored for a long time, it is required to charge it every six months, and the SOC
should be no less than 80%.

c. All the battery terminals must be disconnected for maintenance.

d. Lithium batteries are heavy. To prevent muscle strain or back injuries, always use lifting aids and
proper lifting techniques when installing or removing them.

e. In the event of a vehicle accident, lithium batteries can become projectiles. Ensure they are securely
mounted and always use appropriate handling equipment during transportation.

f. Handle lithium batteries with care, as they are sensitive to mechanical shock.

g. Exposure to water can severely damage the battery. If this occurs, stop using the battery
immediately and seek further guidance.

h. Please contact the supplier within 24 hours if there is something abnormal.

a. Do not attempt to open or disassemble the battery. The electrolyte inside is highly corrosive. Under
normal operating conditions, contact with the electrolyte is not possible. However, if the battery
casing is damaged, avoid touching any exposed electrolyte or powder, as they are corrosive.

b. Do not expose the cable outside.

c. Do not connect the power terminal reversely.

d. Do not use cleaning solvents to clean the battery.

e. Do not expose the battery to flammable or harsh chemicals or vapors.

f. Do not paint any part of the battery, including any internal or external components.

g. Do not connect the battery with PV solar wiring directly.

h. Do not use a battery that is damaged.

i. Any foreign object is prohibited from being inserted into any part of the battery.

j. Battery needs to be recharged within 12 hours, after fully discharged. Do not install in an
environment outside of the operation temperature or humidity range listed in the manual.

3
 DIRECTORY

Contents
1 OVERVIEW ........................................................................................................................ 5
1.1 Product specification ........................................................................................................ 5
1.2 Product profiles ................................................................................................................ 5
1.3 Product structure.............................................................................................................. 6
2 ILLUSTRATIONS ............................................................................................................... 7
2.1 Explanation of the structure ............................................................................................. 7
2.2 Panel description ............................................................................................................. 8
2.3 LCD operation instructions ............................................................................................. 14
2.4 The working principle ..................................................................................................... 16
2.5 The product features ...................................................................................................... 18
3 INSTALLATION GUIDE ................................................................................................... 20
3.1 Installation precaution notes .......................................................................................... 20
3.2 Installation preparation ................................................................................................... 23
3.3 Mounting the battery ...................................................................................................... 27
4 MAINTENANCES ............................................................................................................. 29
4.1 Electrical maintenance ................................................................................................... 30
4.2 Battery maintenance ...................................................................................................... 31
4.3 Trouble shooting steps ................................................................................................... 31
5 TRANSPORTATION AND STORAGE ............................................................................. 34
5.1 transportation requirement ............................................................................................. 34
5.2 Storage .......................................................................................................................... 34
6 ENVIRONMENT PROTECTION ....................................................................................... 36
6.1 Environmental Label ...................................................................................................... 36
6.2 Recycle .......................................................................................................................... 36

4
 1 OVERVIEW

1.1 Product specification

The model of integrated lithium-Ion battery (hereafter referred to as lithium battery or PACK) for
Rack-Mounted is shown in figure 1-1-1.

1-1-1 The explanation of the product specification (For example)

L R – 51.2 100
① ② ③ ④

① L represents LFP

② R stands for Rack-Mounted

③ The voltage is 51.2 V

④ The capacity is 100Ah

1.2 Product profiles

LR series lithium iron phosphate battery is one of new energy storage products developed and
produced. It can be used to support reliable power for various types of equipment and systems.
Especially suitable for application scene of high power, limited installation space, restricted load-
bearing and long cycle life.

LR series lithium iron phosphate battery has built-in BMS battery management system, which can
manage and monitor cells information including voltage, current and temperature. What’s more,
BMS can balance cells charging and discharging to extend cycle life. Multiple batteries can connect
in parallel to expand capacity and power in parallel for larger capacity and longer power supporting
duration requirements.

5
1.3 Product structure
The appearance of the lithium battery pack is shown in figure 1-3-1, for interface description;
please refer to the 2-1-1 panel description".

1-3-1 Product picture (The actual object prevails)

6
 2 ILLUSTRATIONS

2.1 Explanation of the structure

The structure of Lithium-Ion battery pack as shown in figure 2-1-1

1. ADD 2. RESET 3.Breaker 4. P+ 5. P+ 6.ON/OFF

7. RUN 8. ALM 9. SOC 10. RS485 11. CAN 12. RS232

13.PARALLEL 14. P- 15. P- 16. Display 17.Dry Contact

Reminder: There are two DIP switch options, 4DIP and 6DIP, depending on your application.

7
2.2 Panel description
The panel of the module of the lithium battery pack, as shown in figure

2-1-1 Module panel description

Battery Output
Using 4 pin terminal pins, the front of the terminal from left to right is defined as
Battery+, Battery+, Battery-, Battery-, which relates to the power transmission line for
charging and discharging.

SOC
The meaning of SOC indication light is shown in table 2-2-1

8
Table 2-2-2 The relationship between the capacity of the battery and the light

● indicates LED is ON, ○ indicates LED is OFF.

● ● ● ● ● ● Capacity

● ● ● ● ● ● 83.0%-100%

○ ● ● ● ● ● 66.4%-83.0%

○ ○ ● ● ● ● 49.8%-66.4%

○ ○ ○ ● ● ● 33.2%-49.8%

○ ○ ○ ○ ● ● 16.6%-33.2%

○ ○ ○ ○ ○ ● 0%-16.6%

9
ALM
When the battery is at alarm or fault, "ALM" light is red.

RUN
During charging, the "RUN" light will be flashing.

"RUN" and "ALM" can display the battery status, as shown in table 2-2-2

Table2-2-2 The explanation of “RUN” and “ALM”

RUN ALM
Normal/Alarm/
PACK Status Remark
Protection
● ●

Power Off Sleep OFF OFF All off

Normal Flash 1 OFF Standby state

Standby
Alarm Flash 1 Flash 3 Cell low voltage

Normal ON OFF

Alarm ON Flash 3

Over Charge
ON OFF Stop charge
Charge
Protection

Temperature.
Over-current
OFF ON Stop charge
Fault
Protection

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 Normal Flash 3 OFF

Alarm Flash 3 Flash 3

Under
Discharge
OFF OFF Stop discharge
Discharge Protection

Temperature.
Over-current.

Short Circuit OFF ON Stop discharge

Fault

Protection

Stop charge
Fault OFF ON
Stop discharge

Note: The flashing instructions, flash1-light 0.25s/off 3.75 seconds; flash2-0.5 slight /0.5s off; flash3-
0.5 slight/1.5s off.

11
ADD
In parallel, band switch uses six dip switches to address the set cell
system. The explanation of its dial switch as shown in table 2-2-3.

Table 2-2-3 DIP switch address code

Note, ADD 0, reserved exclusively for engineering diagnostics.

PACK Address Code

ADD
Definition #1 #2 #3 #4 #5 #6
Reserve 0 OFF OFF OFF OFF OFF OFF
PACK 1 1 ON OFF OFF OFF OFF OFF
PACK 2 2 OFF ON OFF OFF OFF OFF
PACK 3 3 ON ON OFF OFF OFF OFF
PACK 4 4 OFF OFF ON OFF OFF OFF
PACK 5 5 ON OFF ON OFF OFF OFF
PACK 6 6 OFF ON ON OFF OFF OFF
PACK 7 7 ON ON ON OFF OFF OFF
PACK 8 8 OFF OFF OFF ON OFF OFF
PACK 9 9 ON OFF OFF ON OFF OFF
PACK 10 10 OFF ON OFF ON OFF OFF
PACK 11 11 ON ON OFF ON OFF OFF
PACK 12 12 OFF OFF ON ON OFF OFF
PACK 13 13 ON OFF ON ON OFF OFF
PACK 14 14 OFF ON ON ON OFF OFF
PACK 15 15 ON ON ON ON OFF OFF
PACK 16 16 OFF OFF OFF OFF ON OFF
PACK 17 17 ON OFF OFF OFF ON OFF
PACK 18 18 OFF ON OFF OFF ON OFF
PACK 19 19 ON ON OFF OFF ON OFF
PACK 20 20 OFF OFF ON OFF ON OFF
PACK 21 21 ON OFF ON OFF ON OFF
PACK 22 22 OFF ON ON OFF ON OFF
PACK 23 23 ON ON ON OFF ON OFF
PACK 24 24 OFF OFF OFF ON ON OFF
PACK 25 25 ON OFF OFF ON ON OFF
PACK 26 26 OFF ON OFF ON ON OFF
PACK 27 27 ON ON OFF ON ON OFF
PACK 28 28 OFF OFF ON ON ON OFF
PACK 29 29 ON OFF ON ON ON OFF
PACK 30 30 OFF ON ON ON ON OFF
PACK 31 31 ON ON ON ON ON OFF
PACK 32 32 OFF OFF OFF OFF OFF ON
PACK 33 33 ON OFF OFF OFF OFF ON
PACK 34 34 OFF ON OFF OFF OFF ON
PACK 35 35 ON ON OFF OFF OFF ON
PACK 36 36 OFF OFF ON OFF OFF ON
PACK 37 37 ON OFF ON OFF OFF ON

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PACK 38 38 OFF ON ON OFF OFF ON
PACK 39 39 ON ON ON OFF OFF ON
PACK 40 40 OFF OFF OFF ON OFF ON
PACK 41 41 ON OFF OFF ON OFF ON
PACK 42 42 OFF ON OFF ON OFF ON
PACK 43 43 ON ON OFF ON OFF ON
PACK 44 44 OFF OFF ON ON OFF ON
PACK 45 45 ON OFF ON ON OFF ON
PACK 46 46 OFF ON ON ON OFF ON
PACK 47 47 ON ON ON ON OFF ON
PACK 48 48 OFF OFF OFF OFF ON ON
PACK 49 49 ON OFF OFF OFF ON ON
PACK 50 50 OFF ON OFF OFF ON ON
PACK 51 51 ON ON OFF OFF ON ON
PACK 52 52 OFF OFF ON OFF ON ON
PACK 53 53 ON OFF ON OFF ON ON
PACK 54 54 OFF ON ON OFF ON ON
PACK 55 55 ON ON ON OFF ON ON
PACK 56 56 OFF OFF OFF ON ON ON
PACK 57 57 ON OFF OFF ON ON ON
PACK 58 58 OFF ON OFF ON ON ON
PACK 59 59 ON ON OFF ON ON ON
PACK 60 60 OFF OFF ON ON ON ON
PACK 61 61 ON OFF ON ON ON ON
PACK 62 62 OFF ON ON ON ON ON
PACK 63 63 ON ON ON ON ON ON

The number of DIP switches depends on the product received. For 4 DIPS ADD, the max is 15 in
parallel, for 6 DIP ADD, the max is 63 in parallel.

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 Battery to battery
Inverter to Battery PC to Battery
Or PC to Battery

RS485A CAN RS232 RS485B, RS485C

PIN Definition PIN Definition PIN Definition PIN Definition

1 RS485-B 1 NC 1 NC 1 RS485-B

2 RS485-A 2 GND 2 NC 2 RS485-A

3 GND 3 NC 3 TX 3 GND

4 NC 4 CAN-H 4 RX 4 NC

5 NC 5 CAN-L 5 GND 5 NC

6 GND 6 NC 6 NC 6 GND

7 RS485-A 7 NC 7 RS485-A

8 RS485-B 8 NC 8 RS485-B

NC=No connect

Dry Contact Terminal

Dry Contact Terminal: provided 2 ways input and 2 ways output dry contact signal.

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RESET

Press RESET key for 3~6 seconds, then start the device, press the RESET key for 3~6 seconds
again, then shut down the device. When the system is running, should there be an exception, use
this button to reset the system (press / release) to ensure the stability of the system.

2.3 LCD operation instructions

The LCD display interface is user-friendly, as shown in figure 2-3-1. The LCD is able to display the
alarm information in real time, and provides the historical warning records for the user to query,
and provide a reliable basis for fault diagnosis.

Users can easily browse the battery parameters through the LCD interface, and obtain timely
access to information on the current state of the battery. The interface displays a total of 4 menu
keys, the functions described as follows.

2-3-1 LCD Display

The commonly used button function

The display function of the button as shown in table 2-3-2.

Button function description

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 Operation procedures
MENU Main menu

ENTER Confirm, enter

DOWN Page down

ESC Return

1) Press “MENU” once, the LCD display screen light up, then the welcome interface will be shown.

2) Followed by the prompt and then click once to enter the main menu bar.

3) Scroll page up and page down “DOWN “，Enter the Menu screen, when the arrow

points to the corresponding bar, press Enter “ENTER” to confirm.

4) Go back on the menu bar, click “ESC”.

2.4 The working principle

Lithium battery pack is equipped with charging and discharging management module and
monitoring module.

Charge and discharge management module protects battery charge and discharge functioning,
prevents overcharging, discharge over-current, the charging process by the adapter charger to the

16
DC input form, the discharge process is completed by connecting the load discharge.

The monitoring module has the balance function and power, temperature and SOC. The monitoring
module transmits the real-time information collected in the operation of the product through the
Telecommute protocol network to the monitoring platform, and the user can observe the operation
status of the battery in each group through the display screen.

A single module has a 51.2V (100) Ah, with a large capacity, As shown in figure 2-4-1

2-4-1 the working principal diagram

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2.5 The product features
Integrated lithium battery pack for Rack-Mounted has the following remarkable characteristics:

 The whole module is non-toxic, non-polluting and environmentally friendly;

 The system can automatically manage charge and discharge state and balance
current and voltage of each cell;

 Flexible configuration, multiple battery modules can be in parallel for expanding

capacity and power

 Adopted self-cooling mode rapidly reduced system entire noise;

 The module has less self-discharge, up to 6 months without charging on shelf; no

memory effect, excellent performance of shallow charge anddischarge;

 Operating Conditions for Charging and Discharging

It is essential to adhere to the specified temperature ranges for both charging and discharging
the battery. These conditions are as follows:

Discharging:
Discharging is only permitted within a temperature range of -10°C to +55°C.
Charging:
Charging is only allowed within a temperature range of +0°C to +45°C.

 Small size and light weight, standard of 19-inch embedded designed module is
comfortable for installation and maintenance;

Recommended charging

While the battery is capable of handling a higher charging currents up to 100A for a LR51.2-
100Ah battery, we recommend using a charging current at a lower rate. For a 100Ah battery
that is 50A. This will fully recharge a completely depleted battery in approximately 2-3 hours.

The battery has to be fully charged once a month, until the float charge has been reached, due
to cell balancing and SoC calibration purposes. If the batteries are intensively used or
frequently deeply discharged, it is recommended to fully charge the batteries once a week.

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Recommended Discharge

When operating at higher discharge rates, the battery generates more heat compared to lower
discharge rates. This necessitates increased ventilation space around the batteries and,
depending on the installation, may require hot air extraction or forced air cooling. It is
recommended that for a 100Ah battery the continuous current set at 50A .

Additionally, at higher discharge rates, some cells may reach the low voltage threshold faster
than others. This can occur due to a combination of elevated cell temperature and battery
aging. To ensure optimal performance and longevity, it is advisable to adhere to the
recommended discharge current limits.

Although a BMS is in place, there are still certain situations where the battery may be at risk of
damage from over-discharge. Please carefully adhere to the following warning.

Avoid allowing the battery to fully discharge under any circumstances. If the system will be left
unattended for an extended period, ensure the batteries remain charged during that time.
Alternatively, fully charge (or nearly fully charge) the batteries and then disconnect the DC
system from the battery.

 Telemetry: voltage, current, temperature, SOC, SOH (optional), etc.

 Tel-signaling state of charge and discharge, overcharge / over-current, under

voltage over-current alarm / alarm, environment / battery /PCBA/ battery
temperature alarm, low environmental temperature alarm, battery capacity is too
low, the battery temperature /voltage / current sensor failure alarm, battery failure
alarm (just not cut off the monomer pressure high limit alarm) (optional), battery
failure alarm (optional).

 Remote control: charge / discharge (optional), alarm sound off, intelligent

intermittent charging mode, current limiting charging mode.

 Optional: Battery charge / discharge management parameters and the output

parameters of the switching power supply system.

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 3 INSTALLATION GUIDE

3.1 Installation precaution notes

 Comply with local laws and regulations

When operating the equipment, make certain to comply with local laws and regulations.

 Personnel requirements

Technicians who are responsible for installation and maintenance are required to undertake strict
training at first. Master the correct methods for operation and safety, only then the installation,
operation and maintenance can be carried out.

In order to maximize the efficiency of the equipment, to obtain best possible operating results, and
ensure maximum lifespan, please pay careful attention to the correct installation and usage
requirements.

 Personal safety

Insulated tools and gloves should be used and worn at all times – During the
installation process, watches, bracelets, rings and other metal products should be
removed.

Avoid any fall or collision during the installation process.

Do not remove the battery components. The maintenance of the battery should be
carried out by a professional engineer.

Should be operated and supervised by engineer who have experience and can take
preventive measures for potential hazards of battery.

Terminal Recommended torque value

M6 5.5±0.5N*M

 Field and environment

Site requirements

1) Cleanliness

Lithium battery packs cannot be placed in or near garbage disposals, or accidentally dropped or

20
placed in smaller disposal units, as their interaction with metals is likely to cause short circuits and

endanger the system and personal safety.

2) Fire protection

The room is prohibited to store flammable, explosive and other dangerous goods, and it should be
equipped with effective fire equipment (such as CO2 fire extinguishers).

3) Ventilation and heat dissipation

In order to facilitate the operation and maintenance of equipment for the heat, the equipment
should be left around (50~30) cm around at least, left about 50cm for the upper space. The space
should be equipped with exhaust fan, to maintain good indoor ventilation.

4) Installation requirements

Installation should be carried out as shown in figure 3-1-1 in order to avoid

possible risks.

Put the lithium battery on the ground (to avoid tilt, uneven ground).
Avoid placing in the sunlight, rain or wet surfaces.

3-1-1Requirements for installation scenarios

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  Environmental

Requirements Ambient temperature: ( -10~+40) ℃.

Relative humidity level: 5%RH~95%RH, no condensation. Cooling method: air cooling.

Height above sea level: match to the standard requirement of GB3859.2-93. Versatility: no
vibration and the vertical inclination does not exceed 5º.

Pollution level: Level 2.

Recommended operating temperature (20~25) ℃, humidity level control within 50%.

Do not install in the working environment with metal conduction type dust.

Do not put anything containing corrosive gases.

Do not put anything in the dust concentrated areas.

Do not place any items on the top of lithium-ion battery pack. People could not sit on the battery.

Power check
Before installation, please confirm that the load capability of inlet wire meets the requirements of
the new equipment. Check to see if the power supply corresponds to the equipment nameplate of
the voltage and frequency and if the current capacity has decreased due to the aging of the wire.

If in doubt, please check with your local power supply consultation department.

Ground wire

Earthing terminal is ready; zero voltage required in the room cannot exceed 5V. DC output voltage
and load capacity

Lithium-ion battery pack of rated DC output 51.2V.

When installing the lithium-ion battery pack, the user should check the lithium- ion battery pack in
advance to make Casure that the contacts and connectors are safely in place to avoid an open circuit
or short circuit fault.

During installation, do not connect the lithium batteries polarity in reverse or in any way incorrectly,
to avoid causing a short circuit.

Please do not connect the terminals with no security or insulation protection, so as to avoid the risk
of electric shock.

22
3.2 Installation preparation
 Unpacking and inspection
Lithium batteries and accessories use packaging of cardboard boxes or wooden boxes. When
unpacking, be careful when dismantling. Inspect the device and accessories according to the
package list, to ensure its complete and make certain nothing was damaged during shipping.

Before clearing the packaging, make sure that all parts are included. If equipment or accessories
are damaged in transit, or incomplete or incompatible,

the equipment, accessories and order contracts should be recorded and local branches or offices
should be contacted immediately.

The site needs to be tidied and inspected once again to make sure the audit documents are in
order for the audit. Before inspection, the site should be clean.

 Installation tools
Potential commonly used tools as shown in table 3-2-1~3-2-4 the field technician will increase or
decrease the amount according to the construction.

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Table 3-2 -1 General purpose tools

The appearance of the tools, parameters, and names

Adjustable
Phillips’s screwdriver Slotted screwdriver Socket wrench
wrenches

Open-end Double offset ring Diagonal cutting

Torque wrench
wrenches spanner pliers

Wire cutters Needle nosed pliers Marking pen Working gloves

Ladder (2m) Flashlight Tape measure Impact drill

Table3-2-2 Tools for delivery and unpacking

The appearance of the tools, parameters, and names

Leverage
Sling weight(≥
Manual forklifts Electric forklift
400kg)
(Weight≥400kg)

24
Table3-2-3 Electrical installation tools

The appearance of the tools, parameters, and names

Power cable crimp

Insulated gloves Wire stripping pliers Electrical tape
mg pier

25
Table 3-2-4 Measuring Tools

The appearance of the tools, parameters, and names

Clamp the flow table -

26
3.3 Mounting the battery
Note the allowable installation modes:

 Single installation
(1)Connect the positive and negative wires of the battery
(2)Connect the communication cable between the battery and the inverter
(3)The DIP switch of the battery is set to 1

Single installation as shown in figure 3-3-1

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 Multiple sets of parallel installation
(1)The positive and negative battery cables are respectively connected to the BUS
(2)Connect the communication cables between the battery room and the battery and inverter
(3)Connect the positive and negative BUS to the inverter
(4)Set the DIP switch of the battery connected to the inverter to 1, and set the DIP switch of other
batteries to 2.3.4.

For parallel sets of batteries, no more than 8 groups, as shown in figure 3-3-2

3-3-2 Sketch map of parallel Installation

1) Before the parallel installation, setting the battery to the limited charging mode is
very important. For detailed operations, please refer to Integrated Lithium-ion Battery Pack PC
Software User Manual, and it will be provided with this manual.

2) Capacity load (namely in therewith voltage hysteresis current load), to ensure the work, start the power
supply module first, then load.

28
 4 MAINTENANCES
In order to ensure the lithium-ion battery pack achieves the longest life cycle, the maintenance
technician should carry out regular inspections and maintenance care.

The maintenance records should be complete and routine, so that subsequent verification of
management parameters of the battery pack can be tracked.

Warning:

Lithium batteries are costly and can sustain damage from over-discharge or overcharge.

Over-discharge damage may occur when small loads—such as alarm systems, relays,
standby currents from certain devices, back current drain from battery chargers, or charge
regulators—gradually drain the battery while the system is inactive.

While the BMS can shut down the system due to low cell voltage to prevent immediate battery
damage, this should only be a last resort. To avoid reaching this critical point, it is important to
make sure the system is fully switched off when leaving unattended for extended periods.
Even better, consider turning off the circuit breaker or disconnecting the battery's positive
terminal when the system is not in use. Before doing so, ensure the battery is sufficiently
charged to maintain an adequate reserve capacity.

Residual discharge currents pose a significant risk, especially after the system has been fully
discharged and a low cell voltage shutdown has been triggered. In such cases, the battery
retains a reserve capacity of less than 5Ah per 100Ah of battery capacity. If this remaining
reserve is depleted, the battery can be permanently damaged.

If a low cell voltage shutdown occurs, immediate action is required: recharge the battery as
soon as possible to prevent irreversible damage.

29
 By following these guidelines, you can ensure safe and efficient battery operation while
avoiding potential damage caused by operating outside the recommended temperature
ranges.

The maintenance record should be complete and routine, so that subsequent verification of
management parameters of the battery pack can be tracked.

4.1 Electrical maintenance

Maintenance of the electrical parts may refer to table

Table4-1 -1 Table of contents for maintenance

Items The checking points Methods Repair conditions Repair solution

Check if the output Battery voltage should be

Electrical of Multi-meter always within the range
the voltage is normal of 43.2V-58.4V See the following
troubleshooting section

Fault Check if lights are Visual

Alarm
inspection normal inspection

Insulation: Cracks and

Replace the cable
Visual Aging
Cable Insulation, Terminal Replace the terminal
inspection Exfoliation and Terminal
block
Corrosion

30
4.2 Battery maintenance
Table 4-2-1 Contents of battery maintenance

Frequency Items Solutions

Operating
Keep away from heat sources and avoid direct sunlight.
environment
If any breakage, leakage, or deformation is detected, isolate the
Monthly affected battery pack, take a photograph, and replace the battery.
Visual
Check if the DIP switch settings as well as battery communication
inspection
cables are correct and make sure no mis-operation that changed
the DIP setting/cable connection.
Visual Use a cotton cloth to clean the surface. Exercise caution during
inspection cleaning due to the high voltage.

Quarterly 1，Inspect each terminal and check if the bolts are loose; tighten
Connection them if necessary but also avoid over-torqued. For M6 use5.5±
status 0.5N*M torque.
2，Investigate the cause if the cable temperature exceeds 40℃.

Every 6 PBMS reading Get a screen shot for PBMS screen reading every half a year to
months check track its status.

I
Charge and discharge status at the final stage can through capacity light to display. Please refer to
2-2-2 for the definitio1n of capacity lights.

4.3 Trouble shooting steps

① Problem determination based on:

1) Whether the battery can be turned on or not.

2) If the battery is ok to turn on, check the run light is off, flashing or lighting;

3) If the run light is off, check whether the battery is ok to charge/discharge or not.

② Preliminary determination steps:

1) The battery is unresponsive; it cannot turn on, and the indicator lights are neither illuminated nor
flashing. If the battery external switch is ON, the RUN light is flashing, and the external power supply
voltage is 48V or more, the battery is still unable to turn on, please contact Leoch.

2) The battery can be turned on, but red light is lighting, and cannot charge or discharge. If the red
light is lighting, that means system is abnormal, please check the value as follows:

31
a) Temperature: Above 50℃ or under - 10℃, the battery could not work.

Solution: to move battery to the normal operating temperature range between -10℃ ~ 50℃.

b) High voltage: If charging voltage above 58.4V, battery protection will turn on.

Solution: check whether voltage is too high or not, if yes, to change the settings on power supply side.

LOW Voltage: when the battery discharges to 43.2V or less, battery protection will turn on.

Solution: charge the battery for some time when the red light turns off.

Excluding the three points above, if the faulty still cannot be located, turn off battery and contact
Leoch.

③ Battery cannot be charged or discharged

1) Unable to charge

Disconnect the power cables, measure voltage on the terminals, if the voltage is 53~54V, restart
the battery, connect the power cable and try again, if it still does not work, turn off battery and
contact LEOCH.

2) Unable to discharge:

Disconnect the power cables and measure voltage on the battery side, if it is under 44.5V,
please charge the battery if voltage is above 48V and still cannot discharge, turn off battery and
contact LEOCH.

fault phenomenon possible cause handling method

 Check whether the charging voltage

 Overcharge voltage setting is reasonable. If not, adjust it
according to the actual situation.
Over voltage alarm
 There is a problem with
cells  If the battery consistency is faulty,
contact Leoch.

 The AC power failure time

 Charge the battery again. If the charge
is too long
still fails, contact Leoch.
Under voltage alarm
 Cell problems, resulting in
 Contact Leoch for cell fault.
low capacity.

The buzzer kept  The battery triggered an  Use anti-theft PC software to remove the
ringing anti-theft lock lock

32
fault phenomenon possible cause handling method

 After the over discharge of

the battery cell, the battery
voltage is lower than 2V
without replenishment for a
Fail to turn on long time.  Contact Leoch.

 The voltage collection

cable of the battery cell is
loose

 The ambient temperature

High temperature
is too high.
protection for  Check the ambient temperature alarm
charging or value (default: 0 ° C).
 Heat sources exist around
discharging
the battery.

 Check whether the upper battery

temperature alarm value (53 ° C by
default) is reasonable. If the alarm
value is incorrect, adjust it according
to the actual situation.
Low temperature  Check whether the battery cabin
protection for The ambient temperature is temperature control system is faulty.
charging or too low. If yes, rectify the fault. This alarm is
discharging automatically cleared when the
battery temperature returns to
normal.
 Check whether the BMS temperature
sensor is faulty. If yes, replace the
BMS temperature sensor.

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 5 TRANSPORTATION AND STORAGE

5.1 transportation requirement

Battery via UN38.3 (UN38.3: Section 38.3 of the sixth Revised Edition of the Recommendations on
the Transport of Dangerous Goods: Manual of Tests and Criteria) and SN/T 0370.2-2009
"Inspection Procedures for Packaging of Dangerous Goods for Export Part 2 Performance
Inspection" certification (This product belongs to Class 9 dangerous goods)

The battery meets the transportation requirements of cars and ships. The transport box must be
firm, and the outside of the box should comply with the provisions of the national standard and
should be marked "handle with care" and "moisture-proof". Direct rain and snow and mechanical
impact should be avoided during transportation.

5.2 Storage

 Storage Requirements
1. When storing batteries, place them according to the labels on the packing case. Do not place
them upside down or on the side.

2. When packing cases are stacked, they shall comply with the packing requirements.

3. The storage environment requirements are as follows:

 Ambient temperature -20 ° C to 60 ° C. The recommended storage temperature is 0 ° C to 40 °

C.

 Relative humidity ≤95%.

 Storage battery should be at 40% ~ 80% SOC.

 The distance from the heat source (such as the heating device) must be at least 2m.

The warehouse manager should count the battery storage every month, and the batteries that are
stored beyond the expiration date must be replenished in time.

 A dry, ventilated, and clean place.

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  Avoid contact with corrosive substances or organic solvents (including gas).

 Avoid direct sunlight.

 Expired Storage Criteria

Storage Recharge
Recharge procedure for the single battery
temperature interval
＜30°C Every 6 months
1) Discharge with current 0.2C(A) to 0% SOC.
30°C-45°C Every 3 months 2) Charge with current 0.2C(A) per battery for
2~4 hours.
＞45°C Every 1 months

 Top charge process

Check storage battery appearance, such as expansion, leakage, shell damage, scrap treatment.
The positive and negative extremes of the battery are corroded. Sand them clean.

Use the charger to charge the battery with the following parameters.

Top charge control Parameter Setting

Recommend:
56.32V
charging voltage
MAX charging voltage 57.6V
charge current It is recommended to use 0.2C with a maximum of 0.5C
Stop condition The charging current is less than 0.05C

After the battery is replenished, mark the last charge time and the next recharge time on the
battery packing box.

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 6 ENVIRONMENT PROTECTION

6.1 Environmental Label

The product described in this manual does not contain toxic and hazardous substances or
elements. It is a green product. It can be recycled after being discarded and should not be
discarded at will. The environmental label shown in Table 6-1.

Table6-1-1Environmental label

Specification Mark

51.2V

6.2 Recycle

This mark indicates that the product cannot be classified with other waste. In order to prevent
potentially hazardous substances from hazardous waste disposal hazards to the environment and
human health, please refer to the classification of waste recycling in order to promote the
sustainable use of material resources.

In order to recycle the used equipment, please use the recycling system or contact the
manufacturer or seller of the product or the local authority to manage the product.

36
Appendix:

Checklist to determine if the battery has been misused:

1, Is there any mechanical damage to the battery, its terminals? Please note that mechanical
damage will void the warranty.

2, Has the battery been stored and installed in its correct orientation? The battery can be
mounted either upright or on its side, but it should not be positioned facing downward.

3, Is the battery wet? Keep in mind that the battery is not waterproof and is not designed for
outdoor use.

4, Is there any indication that the battery has been fully discharged? Review the screen data or
Pbms tool reading. Check the deepest discharge level, minimum battery voltage, and the
number of full discharge cycles recorded in the BMS which was counted as UVP. If constant
UVP happens, a root cause analysis is suggested to carry out to prevent reoccurrence.

5, How long has it been since the last full charge? It is essential to fully charge the battery at
least once a month to maintain its health.

Product information when submit a warranty claim:

Product Serial Number:

Installation date:

Fault description:

A, Can the battery turn on by reset?

B, Can the battery be charged?

C, Can the battery be discharged?

D, Running light on?

E, ALM blinking?

F, Access to the battery by PBMS tool?

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