Re : PROPOSED FOR 150 MT TONNES PER 24 HOURS

PALM KERNEL CRUSHING PLANT.

1) OPERATION : 24 HOURS PROCESSING

2) CAPACITY : 150 MT TONS PER 24 HOURS
Ex-Port Klang
ITEM DESCRIPTION QTY U/Price
(RM)
1.0 PALM KERNEL INTAKE STATION
1.1 PALM KERNEL RECEPTION HOPPER 1 unit 88,000.00 88,000.00
1.2 PALM KERNEL INTAKE CONVEYOR 1 unit 27,830.00 27,830.00
1.3 PALM KERNEL ELEVATOR 1 unit 58,630.00 58,630.00
SUB TOTAL RM 174,460.00

2.0 PALM KERNEL PRESSING STATION

2.1 PALM KERNEL DISTRIBUTION CONVOYER 1 unit 54,890.00 54,890.00
2.2 PALM KERNEL HOPPER 1 lot 165,000.00 165,000.00
2.3 FIRST PRESSING OIL EXPELLER / EK-150-K 10 units 69,850.00 698,500.00
2.4 PALM KERNEL CAKE CONVEYOR 1 unit 40,810.00 40,810.00
2.5 PALM KERNEL CAKE ELEVATOR 1 unit 43,780.00 43,780.00
2.6 PALM KERNEL CAKE CROSS CONVEYOR 1 unit 15,620.00 15,620.00
2.7 PALM KERNEL CAKE DISTRIBUTION CONVOYER 1 unit 32,560.00 32,560.00
2.8 PALM KERNEL CAKE HOPPER 1 lot 138,600.00 138,600.00
2.9 SECOND PRESSING OIL EXPELLER / EK-150-K 9 units 69,850.00 628,650.00
2.1 PALM KERNEL MEAL CONVEYOR 1 unit 37,510.00 37,510.00
2.11 PALM KERNEL MEAL ELEVATOR 1 unit 43,780.00 43,780.00
2.12 PALM KERNEL MEAL CROSS CONVEYOR 1 unit 27,280.00 27,280.00
2.13 PALM KERNEL MEAL CONVEYOR IN STORE 1 unit 72,050.00 72,050.00
SUB TOTAL RM 1,999,030.00

3.0 OIL RECOVERY STATION

3.1 1st PRESSING OIL CONVEYOR 1 unit 32,560.00 32,560.00
3.2 2nd PRESSING OIL CONVEYOR 1 unit 30,250.00 30,250.00
3.3 OIL CROSS CONVEYOR 1 unit 13,420.00 13,420.00
3.4 SEDIMENTATION TANK 1 unit 19,800.00 19,800.00
3.5 VIBRATING SCREEN c/w PUMP 1 unit 42,350.00 42,350.00
3.6 SLUDGE RETURN CONVEYOR-I 1 unit 11,660.00 11,660.00
3.7 SLUDGE RETURN CONVEYOR-II 1 unit 7,260.00 7,260.00
3.8 VERTICAL LEAF FILTER-NYB 30 2 unit 97,900.00 195,800.00
3.9 FILTER & V.SCREEN PLATFORM 1 lot 55,000.00 55,000.00
3.10 FILTERED OIL TRANSFER PUMP(TO BE DISCUSSED) 1 unit -
3.11 TONS OIL DAY TANK (TO BE DISCUSSED) 1 unit -
3.12 OIL DESPATCH PUMP (TO BE DISCUSSED) 1 unit -
SUB TOTAL RM 408,100.00

4.0 ANCILLARY EQUIPMENT

4.1 AIR COMPRESSOR 1 unit 21,890.00 21,890.00
4.2 PNEUMATIC WRENCH 1 unit 3,300.00 3,300.00
4.3 AIR VESSEL 3,000L 1 unit 19,800.00 19,800.00
SUB TOTAL RM 44,990.00

PIPING, CATWALK, INSTALLATION AND COMMISSIONING

5.1 PALM KERNEL DISTRIBUTION CONVOYER 1 lot 22,000.00 22,000.00
6.0 PALM KERNEL HOPPER 1 lot 80,300.00 80,300.00
7.0 FIRST PRESSING OIL EXPELLER / EK-150-K 1 lot 242,000.00 242,000.00
SUB TOTAL RM 344,300.00
TOTAL AMOUNT (Ex-Port Klang) RM 2,970,880.00
1.0 PALM KERNEL INTAKE STATION

1.1 PALM KERNEL RECEPTION HOPPER

1 (One) unit hopper installed to receive the Palm Kernel and unload from the tank.

Dimension / Length : 35' (L) x 10' (W) x 7' (D)

Construction : The hopper will be sitting steel channel proper tie and
bracing to ensure structural stability. All shell plates
make of 6.0mm Ms.plate and flat bar safety girdle
installed the entire hopper top.

1.2 PALM KERNEL INTAKE CONVEYOR

1 (One) unit conveyor installed to collect and convey the palm kernel from truck to
the item no.1.2 (Palm Kernel Elevator).

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 40' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type Sumitomo / Flender geared motor 7.5hp x
56 r.p.m or equivalent. Safety Cover : Provided.

1.3 PALM KERNEL INTAKE ELEVATOR

1 (One) unit Elevator installed to receive the Palm Kernel and elevate to the item
no.2.1
(Palm Kernel Distribution Conveyor).

Capacity : 30 metric tonnes per hour.

Size / Height : 40' (H)
Chain : Double conveyor chain 4" x 32,000Lbf.
Brand : Tsubaki / OCM (Japan)
Bucket : 330 (L) x 178 (W) x 178 (D) 3.0mm Ms.Plate Each
bucket installed at every 4th links.
Casing : (Both side) Ms.Plate 4.5mmt / (Front and Real)Ms.Plate
3.0mmt.
Reinforcement Rib : Angle iron 50 x 50 x 6.0mmt
Drive : Thru' transmission chain and sprocket
Sumitomo / Flender geared motor 10.0hp x 56 r.p.m or
equivalent.
Maintenance platform provided.

2.0 PRESSING STATION

2.1 PALM KERNEL DISTRIBUTION CONVEYOR

1 (One) unit conveyor installed to convey the Palm Kernel into the item no. 2.2
(Palm Kernel Hopper.)

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 101' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 15.0hp x 56 r.p.m or
equivalent.
2.2 PALM KERNEL HOPPER
1 (One) lot Palm Kernel Hopper (10 section) installed as a hopper prior
pressing.The Palm Kernel will be gravity feed or dropped via the 250mm x 250mm
sliding gate installed at the hopper bottom.

Capacity : 150 metric tonnes.

Dimension : 65' (L) x 10' (W) x 6M (H).
Construction : The Hopper will be sitting on 10 nos.of steel I beam 150
x 150 c/w proper tie and bracing to ensure
structural stability.
other material 75 x 175 , 75 x 150 , 75 x 125 Channel.
All shell plate make of 4.5mm Ms.Plate.Catwalk runs
along the entire hopper. Operation and Maintenance
platform runs from the Kernel Hopper to the Palm Kernel
Hopper provided. Staircase from the floor level to the
top of silo provided.

2.3 FIRST PRESSING OIL EXPELLER

10 (Ten) units of first (pre) pressing Oil Expeller to crush the Palm Kernel to obtain
both Palm Kernel Oil and Palm Kernel Cake.

Model : EK - 150 – K
Capacity : 15 / 17 metric tonnes of uncrushed Palm Kernel
throughput per 24 hours.
Oil Content In Cake : 14 - 16% after pressing.
Perfomance : The moisture content in dry kernel must not be
more than 7%
requirement and impurities less than 6% M.E.O.M.A Standard)

Coupling
Type : Gear Coupling.
Material : Alloy Steel.
Diameter : Ø 380mm

Gear Unit
Make : Flender / Sumitomo
Type : Triple reduction helical gear.
Size : H3SH-11 / Y- 080
Ratio : 56 : 1
Rated Torque : 65,000Nm / 66,000Nm

Pulley & Belting

Pulley : 2 Set of suitable size 5 SPB taper lock pulley.
Belting : 5 Pcs of suitable length SPB belt.

Electric Motor
Brand : Electrim
Type : Foot mounted squirrel cage.
Power : 75hp x 1,000 r.p.m / 415V / 3PH / 50 Hz

Other Items : -

Thrust Bearing : 29426 N.S.K or Nachi.

Main Shaft : 110mm Dia. ASSAB 705 or Equivalent.
Worm And Collar : 7.25" - 7.0" Dia. Case Hardened Material And Hard-
Faced 4.0mm Deep With Two ( 2 ) Layers Of High Alloy
Of Tungsten (HRC 65-68) From Collar No.3 Till No.9.
Duration : 30 Days
2.4 PALM KERNEL CAKE CONVEYOR
1 (One) unit conveyor installed at the discharge of first pressing Oil Expeller and
continuously to convey the Kernel Cake to the item no. 2.5 (Palm Kernel Cake
Elevator.)

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 74' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 7.5hp x 56 r.p.m or
equivalent.
Safety Cover : Provided.

2.5 PALM KERNEL CAKE ELEVATOR

1 (One) unit elevator installed to receive and transfer the Palm Kernel Cake to the
item no.2.6
(Palm Kernel Cake Cross Conveyor.)

Capacity : 30 metric tonnes per hour.

Size / Height : 30' (H)
Chain : Double conveyor chain 4" x 32,000Lbf.
Brand : Tsubaki / OCM (Japan)
Bucket : 330 (L) x 178 (W) x 178 (D) 3.0mm Ms.Plate
Each bucket installed at every 4th links.
Casing : (Both side) Ms.Plate 4.5mmt / (Front and Real)Ms.Plate
3.0mmt.
Reinforcement Rib : Angle iron 50 x 50 x 6.0mmt
Drive : Thru' transmission chain and sprocket
Sumitomo / Flender geared motor 7.5hp x 56 r.p.m or
equivalent.
Maintenance platform provided.

2.6 PALM KERNEL CAKE CROSS CONVEYOR

1 (One) unit conveyor installed to receive and transfer the Palm Kernel Cake to
item no. 2.7
(Palm Kernel Cake Distribution Conveyor.)

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 28' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 3.0hp x 56 r.p.m or
equivalent.

2.7 PALM KERNEL CAKE DISTRIBUTION CONVEYOR

 1 (One) unit conveyor installed to receive and transfer the Palm Kernel Cake to
item no. 2.8
(Palm Kernel Cake Hopper.)

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 62' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 5.5hp x 56 r.p.m or
equivalent.

2.8 PALM KERNEL CAKE HOPPER

1 (One) lot Palm Kernel Cake Hopper (9 section) installed as a hopper prior
pressing.The Palm Kernel cake will be gravity feed or dropped via the 250mm x
250mm sliding gate installed at the hopper bottom.

Capacity : 108 metric tonnes.

Dimension : 58.5' (L) x 10' (W) x 18' (H).
Construction : The Hopper will be sitting on 8 nos.of steel I beam 150 x
150 c/w
proper tie and bracing to ensure structural stability.
other material 75 x 175 , 75 x 150 , 75 x 125 Channel.
All shell plate make of 4.5mm Ms.Plate.Catwalk runs
along the entire
hopper.
Operation and Maintenance platform runs from the
Kernel Cake Hopper to
the Kernel Cake Hopper provided.
Staircase from the floor level to the top of Hopper
provided.

2.9 SECOND PRESSING OIL EXPELLER

9 (Nine) units of second pressing Oil Expeller to re-crush the Palm Kernel Cake to
obtain
remaining extractable Palm Kernel Oil.

Model : EK - 150 - K
Capacity : 12 / 13 metric tonnes of Palm Kernel Cake throughput
per 24 hours.
Oil Content In Cake : 6 - 8.0% after pressing.
Perfomance : The moisture content in dry kernel must not be more
than 7% an
requirement and impurities less than 6% M.E.O.M.A Standard)

Coupling
Type : Gear Coupling.
Material : Alloy Steel.
Diameter : Ø 380mm

Gear Unit
Make : Flender / Sumitomo
Type : Triple reduction helical gear.
Size : H3SH-11 / Y- 080
Ratio : 56 : 1
Rated Torque : 65,000 Nm / 66,000Nm.

Pulley & Belting

Pulley : 2 Set of suitable size 5 SPB taper lock pulley.
Belting : 5 Pcs of suitable length SPB belt.

Electric Motor
Brand : Electrim
Power : 75hp x 1,000 r.p.m / 415V / 3PH / 50 Hz
 Other Items :-
Thrust Bearing : 29426 N.S.K or Nachi.
Main Shaft : 110mm Dia. ASSAB 705 or Equivalent.
Worm And Collar : 7.25" - 7.0" Dia. Case Hardened Material And Hard-
Faced 4.0mm
Deep With Two ( 2 ) Layers Of High Alloy Of Tungsten
( HRC 65-68 ) From Collar No.3 Till No.9.
Duration : 30 Days

2.10 PALM KERNEL MEAL CONVEYOR

1 (One) unit conveyor installed at the discharge of second pressing Oil Expeller
and continuously to
convey the Palm Kernel Meal to the item no.2.11 (Palm Kernel Meal Elevator.)

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 68' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 5.5hp x 56 r.p.m or
equivalent.
Safety Cover : Provided.

2.11 PALM KERNEL MEAL ELEVATOR

1 (One) unit elevator installed to transfer the Palm Kernel Meal
to item no.2.12 (Palm Kernel Meal Cross Conveyor)
Capacity : 30 metric tonnes per hour.
Size / Height : 30' (H)
Chain : Double conveyor chain 4" x 32,000Lbf.
Brand : Tsubaki / OCM (Japan)
Bucket : 330 (L) x 178 (W) x 178 (D) 3.0mm Ms.Plate
Each bucket installed at every 4th links.
Casing : (Both side) Ms.Plate 4.5mmt / (Front and Real)Ms.Plate
3.0mmt.
Reinforcement Rib : Angle iron 50 x 50 x 6.0mmt
Drive : Thru' transmission chain and sprocket
Sumitomo / Flender geared motor 7.5hp x 56 r.p.m or
equivalent.
Maintenance platform

2.12 PALM KERNEL MEAL CROSS CONVEYOR

1 (One) unit conveyor installed to convey the item no.2.13 (Palm Kernel Meal in
store)

Capacity : 30 metric tonnes per hour.

Diameter / Length : Ø14" x 50' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
 Drive : sprocket type
Sumitomo / Flender geared motor 5.5hp x 56 r.p.m or
equivalent.

2.13 PALM KERNEL MEAL CONVEYOR IN STORE

1 (One) unit conveyor installed to convey the meal in the store.
Capacity : 30 metric tonnes per hour.
Diameter / Length : Ø14" x 140' (L).
Type : Full Flight With 6.0mmt Ms.Plate.
Shaft : 3" Sch.40
Shell Plate : Ms.Plate 6.0mm thickness.
Reinforcement : Angle Iron 65 x 65 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 15.0hp x 56 r.p.m or
equivalent.

3.0 OIL RECOVERY STATION

3.1 FIRST PRESSING OIL CONVEYOR

1 (One) unit conveyor installed below the 1st pressing presses and convey the oil
to the item no.3.3 (Oil Cross Conveyor).

Capacity : 10 metric tonnes per hour.

Diameter / Length : Ø8" x 75.5' (L).
Type : Full Flight With 4.5mmt Ms.Plate.
Shaft : 2" C Pipe.
Shell Plate : Ms.Plate 4.5mm thickness.
Reinforcement : Angle Iron 50 x 50 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 4.0hp x 35 r.p.m or
equivalent.
Safety Cover : Provided.

3.2 SECOND PRESSING OIL CONVEYOR

1 (One) unit conveyor installed below the 2nd pressing presses and convey the oil
to the item no.3.3 (Oil Cross Conveyor).

Capacity : 10 metric tonnes per hour.

Diameter / Length : Ø8" x 69' (L).
Type : Full Flight With 4.5mmt Ms.Plate.
Shaft : 2" C Pipe.
Shell Plate : Ms.Plate 4.5mm thickness.
Reinforcement : Angle Iron 50 x 50 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 4.0hp x 35 r.p.m or
equivalent.
Safety Cover : Provided.

3.3 OIL CROSS CONVEYOR

1 (One) unit conveyor installed to convey the oil to the item no.3.4 (Sedimentation
Tank)

Capacity : 10 metric tonnes per hour.

Diameter / Length : Ø8" x 30' (L).
Type : Full Flight With 4.5mmt Ms.Plate.
Shaft : 2" C Pipe.
 Shell Plate : Ms.Plate 4.5mm thickness.
Reinforcement : Angle Iron 50 x 50 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 1.5hp x 35 r.p.m or
equivalent.

3.4 SEDIMENTATION TANK

1 (One) unit Sedimentation Tank installed below the floor approx 2,000mm.To
collect the oil from
item 3.3 (Oil Cross Convetor).

Capacity : 15 cubic meter.

Dimension : 15' (L) x 10' (W) x 5' (D)
Tank Shell Plate : 6.0mmt Ms.Plate of all welded construction and at the
top edge stiffened with angle iron 50mm x 50mm x
5mmt.Bottom of tank to be sloped towards dredge
scoop area.
Reinforcement : Angle iron 50mm x 50mm x 6mmt.
Gate : 50mm B Pipe.

3.5 VIBRATING SCREEN C/W PUMP

1 (One) unit Vabrating Screen installed to separate sludge / solids from crude oil.

Type : Single deck.

Diameter : Ø1,500mm
Mesh : 40 #mg
Drive : 4kw, vibromotor, 1,450rpm, 415/3ph/50Hz.
Pump : 3hp

3.6 SLUDGE RETURN CONVEYOR - I

1 (One) unit conveyor installed to convey the sludge to the item 3.7 (Sludge
Return Conveyor-II).

Capacity : 10 metric tonnes per hour.

Diameter / Length : Ø8" x 25' (L).
Type : Full Flight With 4.5mmt Ms.Plate.
Shaft : 2" C Pipe.
Shell Plate : Ms.Plate 4.5mm thickness.
Reinforcement : Angle Iron 50 x 50 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 1.5hp x 35 r.p.m or
equivalent.

3.7 SLUDGE RETURN CONVEYOR - II

1 (One) unit conveyor installed to collect the sludge from item 3.8 (Filter Press),3.5
(Vibrating Screen)
convey the sludge to the item 2.3 (1st Pressing Oil Expeller).

Capacity : 10 metric tonnes per hour.

Diameter / Length : Ø8" x 14' (L).
Type : Full Flight With 4.5mmt Ms.Plate.
Shaft : 2" C Pipe.
Shell Plate : Ms.Plate 4.5mm thickness.
Reinforcement : Angle Iron 50 x 50 x 6.0mmt.
Drive : sprocket type
Sumitomo / Flender geared motor 1.0hp x 35 r.p.m or
equivalent.
3.8 VERTICAL PRESSURE FILTER
2 (two) units Filter to clarify the crude oil prior to storage.

Model : NYB-30
Capacity : 50 to 60 MT Tons per 24 hours
Floor Space : 1,880mm x 1,385mm
Height : 3,070mm
Filtration Area : 30m²
C. holding capacity : 720 litres
No. of Filter leaves : 15 pcs
Leaf spacing : 70mm
Net weight : 2,300kg
Drive : 5.5kw

3.9 FILTER PRESS V.SCREEN PLATFORM

1 (One) lot platform for the Filter Press.

Dimension : 31.5' (L) x 13.5' (W) x 11' (H)

Other Material : 150mm x 150mm I beam.
60mm x 125mm Channel.
50 x 50 6.0mmt angle iron.
4.5mm thickness Ms.Plate.
4.5mm thickness chequered plate.
Staircase from the floor level to the top of plat form.

3.11 FILTERED OIL TRANSFER PUMP(TO BE DISCUSSED)

Model :
Material :
Inlet / Outlet :
Capacity :
Head :
Motor :
Sealing :

3.12 OIL STORAGE TANK (TO BE DISCUSSED)

Capacity :
Dimension :

3.13 OIL DESPATCH PUMP (TO BE DISCUSSED)

Model :
Brand :
Capacity :
Pressure :
Head :
 Drive :

4.0 ANCILLARY EQUIPMENT

4.1 AIR COMPRESSOR

1 (One) unit Air Compressor installed to provide compressed air cleaning of oil in
the filter and air
wrench during the dismanting of the presses.

Brand : Puma / Taiwan

Type : Piston
Working Pressure : 8 Bar
Power : 30 hp

4.2 PNEUMATIC WRENCH

1 (One) unit supply to assist in dismantling of press mounting bolt.

Brand : Toko Japan

Model : MI - 5000GS
Drive : 25mm
Bolt Size : 50mm

4.3 AIR VESSEL (Air Storage Tank)

1 (One) unit Air Vessel for air receiving prior supply to pneumatic system.

Capacity : 3,000 L
Pressure : 0.6 Mpa

5.0 PIPING INSTALLATION

5.1 PIPING WORKS

1 (One) lot of Piping,Valva,Filter,Support and accessories will be supplied for the
interconnecting piping works as follow :-

a . PKO piping lines from sediment tank to the filter.

b . Water piping line to each and individual oil expeller of galvanized B pipe.
c . Compressed air pipe line from air receiver to expeller station for pneumatic
wrench.

Note : The piping system provided within pressing station (inside the crushing
area) only.