[

C - Critical; M - Major; S - Significant; Mn - M

nificant; Mn - Minor
 Ansh Quality Consultants, Trainers & Auditors

Title Name : Control Plan

Process : Quality Assurance
Prototype Pre launch Production

Control Plan Number: CP-5555 Key Contact/Phone: 9587789118 Date (Orig.

Part Number/Latest Change Level: NA Core Team: NP. Singh, RK Singh KP Varma, JP Gupta Customer E
Part Name/Description: 5555 Organization/Plant Approval/Date: 01.01.2023 Customer Q
Organization/Plant Organization Code Other Approval/Date (If Req'd.): NA Other App

Characteristics
Part/ Process name/ Machine, device, Special
Product/process Evaluatio
Process operation jig, tools for Characteristic
specification/ measurem
number description manufacturing No Product Process Classification
tolerance techniqu

recieving packing shall be

Material fork lifter for
10 1 Iron Plat of M proper As per Visual
recieving transportation
material standard
Vernier Cal
1 Thickness M 5.0 ± 0.20mm
0 - 150m

Vernier Cal
2 Width M 25.0 ± 0.50mm
Raw Material Testing 0 - 150m
20
Testing equipments Vernier Cal
3 length M 100.0 ± 0.50mm
0 - 150m

4 Appearance M As per standard Visual

Hole
1 C Ø5.0 ± 0.10mm air plug ga
Diameter
Vernier Cal
2 Dimension M 6.0 ± 0.10mm
0 - 150m
Vernier Cal
3 Dimension M 6.0 ± 0.10mm
0 - 150m
0.12-0.16
4 Feed
MM/REV.
Control Pa
5 RPM 1200
30.0 Drilling VMC M/C
Hole Vernier Cal
6 M Ø10.0 ± 0.20mm
Diameter 0 - 150m
Vernier Cal
8 Dimension M 60.0 ± 0.50mm
0 - 150m
Vernier Cal
9 Dimension M 12.5 ± 0.50mm
0 - 150m
 Control Pa
5 RPM 1200
30.0 Drilling VMC M/C
Hole Vernier Cal
6 M Ø10.0 ± 0.20mm
Diameter 0 - 150m
Vernier Cal
8 Dimension M 60.0 ± 0.50mm
0 - 150m
Vernier Cal
9 Dimension M 12.5 ± 0.50mm
0 - 150m
0.10-0.12
10 Feed
MM/REV.
Control Pa
11 RPM 1100 RPM

Hole Vernier Cal

12 M Ø15.0 ± 0.20mm
Diameter 0 - 150m
Vernier Cal
13 Dimension M 35.0 ± 0.50mm
0 - 150m
Vernier Cal
40 Drilling VMC M/C 14 Dimension M 12.5 ± 0.50mm
0 - 150m
0.10-0.12
15 Feed
MM/REV.
Control Pa
16 RPM 1000 RPM

no rust, no burr,
no dent/scratch,
1 Appearance M Visual
no crack,& no
CMM & Receiving sharp edge
50 Final Inspection
gauge
Vernier Call
Hole/All As per Inspection
2 C Receiving G
Diameter Check sheet
Pin

As per As per Product

final goods Product Inspection Report
60 PDI 1 Visual
store Inspection and Type of
Report defects

As Per dock audit

As per dock
70 Dispatch 1 Dock Audit record sheet and
record she
packaging SOP

Label
80 Pack and Label Manually 1 detail
correct

Legend for class : C - Critical; M - Major; S - Significant; Mn - Minor

 Doc No AQC:QA:20
Trainers & Auditors
W.e.f. (Date) 19.01.2023
Rev No. 00
ontrol Plan Rev Date 00
Assurance Issue Date 20.01.2023
Page:…......of ….......

Date (Orig.): 11.12.2022 Date (Rev.): 000

rma, JP Gupta Customer Engineering Approval/Date (If Req'd.) : Not applicable
1.01.2023 Customer Quality Approval/Date (If Req'd.): Not applicable
Other Approval/Date (If Req'd.): Not applicable

Methods

Product/process Evaluation/
Sample Reaction plan
specification/ measurement
Control method
tolerance technique
Size Frequency

packing shall be
Inform Supplier
proper As per Visual 100% 100% visual control
Reaise 8D report
standard
Vernier Caliper Inform Supplier
5.0 ± 0.20mm 10 No Each batch WI
0 - 150mm Reaise 8D report

Vernier Caliper Inform Supplier

25.0 ± 0.50mm 10 No Each batch WI
0 - 150mm Reaise 8D report

Vernier Caliper Inform Supplier

100.0 ± 0.50mm 10 No Each batch WI
0 - 150mm Reaise 8D report

Inform Supplier
As per standard Visual 10 No Each batch WI
Reaise 8D report

Ø5.0 ± 0.10mm air plug gauge 100% 100%

1) 1st/Part approval
Vernier Caliper 2) Patrol Inspection 1) Stop The Machine.
6.0 ± 0.10mm 10 No Hourly
0 - 150mm 3) Control Chart 2) Set machine parameters.
Vernier Caliper 3) Scrap the oversize parts.
6.0 ± 0.10mm 10 No Hourly
0 - 150mm 4) Rework the undersize parts
0.12-0.16 and recheck
MM/REV. M/C Check in control
Control Panel Each batch
Setting panel at setting time
1200

Vernier Caliper
Ø10.0 ± 0.20mm 10 No Hourly
0 - 150mm
Vernier Caliper 1) 1st/Part approval 1) Stop The Machine.
60.0 ± 0.50mm 10 No Hourly
0 - 150mm 2) Patrol Inspection 2) Set machine parameters.
Vernier Caliper 3) Scrap the oversize parts.
12.5 ± 0.50mm 10 No Hourly
0 - 150mm 4) Rework the undersize parts
 Control Panel Each batch
Setting panel at setting time
1200

Vernier Caliper
Ø10.0 ± 0.20mm 10 No Hourly
0 - 150mm
Vernier Caliper 1) 1st/Part approval 1) Stop The Machine.
60.0 ± 0.50mm 10 No Hourly
0 - 150mm 2) Patrol Inspection 2) Set machine parameters.
Vernier Caliper 3) Scrap the oversize parts.
12.5 ± 0.50mm 10 No Hourly
0 - 150mm 4) Rework the undersize parts
0.10-0.12 and recheck
MM/REV. M/C Check in control
Control Panel Each batch
Setting panel at setting time
1100 RPM

Vernier Caliper
Ø15.0 ± 0.20mm 10 No Hourly
0 - 150mm
Vernier Caliper 1) 1st/Part approval 1) Stop The Machine.
35.0 ± 0.50mm 10 No Hourly
0 - 150mm 2) Patrol Inspection 2) Set machine parameters.
Vernier Caliper 3) Scrap the oversize parts.
12.5 ± 0.50mm 10 No Hourly
0 - 150mm 4) Rework the undersize parts
0.10-0.12 and recheck
MM/REV. M/C Check in control
Control Panel Each batch
Setting panel at setting time
1000 RPM

no rust, no burr,
no dent/scratch, 1) Patrol Inspection
Visual 100% 100%
no crack,& no 2)final inspection
sharp edge standard Hold Material &
3)check sheet Inform to QA Head
Vernier Calliper / displayed on work
As per Inspection
Receiving Gauge 10 No Each batch table
Check sheet
Pin

As per Product
as per
nspection Report Reject and remove the
Visual sample Each batch -
and Type of defective part
Plan
defects

As Per dock audit As per dock

As per dock audit Dock audit record
ecord sheet and audit record
record sheet sheet
packaging SOP sheet
 Doc No AQC:QA
Ansh Quality Consultants, Trainers & Auditors
W.e.f. (Date) 19.01.2
Rev No. 00
Title Name : Control Plan Rev Date 00
Process : Quality Assurance Issue Date 20.01.2
Prototype Pre launch Production Safe Launch (If Safe Launch is included in Pre-Launch or Production Control Plan, check both boxes) Page:…..

Control Plan Number: CP-5555 Key Contact/Phone: 9587789118 Date (Orig.): 11.12.2022 Date (Rev.): 000

Part Number/Latest Change Level: NA Core Team: NP. Singh, RK Singh KP Varma, JP Gupta Customer Engineering Approval/Date (If Req'd.) : Not applicable/Required

Part Name/Description: 5555 Organization/Plant Approval/Date: 01.01.2023 Customer Quality Approval/Date (If Req'd.): Not applicable/Required

Organization/Plant Organization Code Other Approval/Date (If Req'd.): NA Other Approval/Date (If Req'd.): Not applicable/Required
Characteristics Methods
Part/ Process name/ Machine, device, Special Reaction plan
Product/process Evaluation/ Sample
Process operation jig, tools for Characteristic
number description manufacturing No Product Process Classification specification/ measurement Control method Ow
tolerance technique Size Frequency Action Plan
Respo
packing shall be
Material fork lifter for recieving of Inform Supplier
10 1 Iron Plat M proper As per Visual 100% 100% visual control Shift sup
recieving transportation material Reaise 8D report
standard
Vernier Caliper Inform Supplier
1 Thickness M 5.0 ± 0.20mm 10 No Each batch WI 08 (QAD-P-04) Shift sup
0 - 150mm Reaise 8D report
Vernier Caliper Inform Supplier
2 Width M 25.0 ± 0.50mm 10 No Each batch WI Shift sup
Raw Material Testing 0 - 150mm Reaise 8D report
20
Testing equipments Vernier Caliper Inform Supplier
3 length M 100.0 ± 0.50mm 10 No Each batch WI Shift sup
0 - 150mm Reaise 8D report
 packing shall be
Material fork lifter for recieving of Inform Supplier
10 1 Iron Plat M proper As per Visual 100% 100% visual control Shift sup
recieving transportation material Reaise 8D report
standard
Vernier Caliper Inform Supplier
1 Thickness M 5.0 ± 0.20mm 10 No Each batch WI 08 (QAD-P-04) Shift sup
0 - 150mm Reaise 8D report
Vernier Caliper Inform Supplier
2 Width M 25.0 ± 0.50mm 10 No Each batch WI Shift sup
Raw Material Testing 0 - 150mm Reaise 8D report
20
Testing equipments Vernier Caliper Inform Supplier
3 length M 100.0 ± 0.50mm 10 No Each batch WI Shift sup
0 - 150mm Reaise 8D report
Inform Supplier
4 Appearance M As per standard Visual 10 No Each batch WI Shift sup
Reaise 8D report
Hole
1 C Ø5.0 ± 0.10mm air plug gauge 100% 100% 1) Stop The Machine.
Diameter 1) 1st/Part approval
2) Set machine
Vernier Caliper 2) Patrol Inspection
2 Dimension M 6.0 ± 0.10mm 2 No Hourly parameters.
0 - 150mm 3) Control Chart
3) Scrap the oversize
Vernier Caliper
3 Dimension M 6.0 ± 0.10mm 2 No Hourly parts. Shift sup
0 - 150mm
4) Rework the
0.12-0.16
4 Feed undersize parts and
MM/REV. M/C Check in control panel
Control Panel Each batch recheck
Setting at setting time
5 RPM 1200
30 Drilling VMC M/C
Hole Vernier Caliper
6 M Ø10.0 ± 0.20mm 10 No Hourly 1) Stop The Machine.
Diameter 0 - 150mm
2) Set machine
Vernier Caliper 1) 1st/Part approval
8 Dimension M 60.0 ± 0.50mm 10 No Hourly parameters.
0 - 150mm 2) Patrol Inspection
3) Scrap the oversize
Vernier Caliper
9 Dimension M 12.5 ± 0.50mm 10 No Hourly parts. Shift sup
0 - 150mm
4) Rework the
0.10-0.12
10 Feed undersize parts and
MM/REV. M/C Check in control panel
Control Panel Each batch recheck
Setting at setting time
11 RPM 1100 RPM
Hole Vernier Caliper
12 M Ø15.0 ± 0.20mm 10 No Hourly 1) Stop The Machine.
Diameter 0 - 150mm
2) Set machine
Vernier Caliper 1) 1st/Part approval
13 Dimension M 35.0 ± 0.50mm 10 No Hourly parameters.
0 - 150mm 2) Patrol Inspection
3) Scrap the oversize
Vernier Caliper
40 Drilling VMC M/C 14 Dimension M 12.5 ± 0.50mm 10 No Hourly parts. Shift sup
0 - 150mm
4) Rework the
0.10-0.12
15 Feed undersize parts and
MM/REV. M/C Check in control panel
Control Panel Each batch recheck
Setting at setting time
16 RPM 1000 RPM

no rust, no burr,
no dent/scratch,
1 Appearance M Visual 5% 5% 1) Patrol Inspection
no crack,& no
2)final inspection
CMM & Receiving sharp edge Hold Material &
50 Final Inspection standard Shift sup
gauge Inform to QA Head
Vernier Calliper / 3)check sheet displayed
Hole/All As per Inspection
2 C Receiving Gauge 10 No Each batch on work table
Diameter Check sheet
Pin

As per As per Product

as per
 no rust, no burr,
no dent/scratch,
1 Appearance M Visual 5% 5% 1) Patrol Inspection
no crack,& no
2)final inspection
CMM & Receiving sharp edge Hold Material &
50 Final Inspection standard Shift sup
gauge Inform to QA Head
Vernier Calliper / 3)check sheet displayed
Hole/All As per Inspection
2 C Receiving Gauge 10 No Each batch on work table
Diameter Check sheet
Pin

As per As per Product

as per
final goods Product Inspection Report Reject and remove the
60 PDI 1 Visual sample Each batch - Shift sup
store Inspection and Type of defective part
Plan
Report defects

As Per dock audit As per dock

As per dock audit
70 Dispatch 1 Dock Audit record sheet and audit record Dock audit record sheet Shift sup
record sheet
packaging SOP sheet

Legend for class : C - Critical; M - Major; S - Significant; Mn - Minor

Prepared By: Approved By:

 AQC:QA:20
19.01.2023
00
00
20.01.2023
Page:…......of ….......

action plan
Record
Owner/
n
Responsible

Shift supervisor Yes

Shift supervisor Yes

Shift supervisor Yes

Shift supervisor Yes

 Shift supervisor Yes

Shift supervisor Yes

Shift supervisor Yes

Shift supervisor Yes

Shift supervisor Yes

hine.

size
Shift supervisor Yes

nd

hine.

size
Shift supervisor Yes

nd

hine.

size
Shift supervisor Yes

nd

l&
Shift supervisor Yes
Head
 l&
Shift supervisor Yes
Head

ve the
Shift supervisor Yes
rt

Shift supervisor Yes

 CONTROL PLAN
Page: of
Prototype Pre-Launch Production Safe Launch
(If Safe Launch is included in Pre-Launch or Production Control Plan, check both boxes)
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)

Part Number/Latest Change Level Customer Engineering Approval/Date (If Req'd.)

Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)

Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)

MACHINE,
CHARACTERISTICS METHODS REACTION PLAN
PART/ PROCESS NAME/ DEVICE, SPECIAL
PROCESS OPERATION JIG,TOOLS CHAR. PRODUCT/PROCESS EVALUATION/ SAMPLE OWNER/
NUMBER DESCRIPTION FOR MFG. NO. PRODUCT PROCESS CLASS SPECIFICATION/ MEASUREMENT SIZE FREQ. CONTROL ACTION RESPONSIBLE
TOLERANCE TECHNIQUE METHOD

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