SHINEYU ENGINEERING TECHNOLOGIES PVT LTD
TITLE: 8D REPORT Internnnal CAPA
PART NUMBER:
PART NAME: Plunger Housing
CUSTOMER : L And T Construction Thro Vijay speroidals
D1: PROBLEM TEAM :
Sl no Name Designation
1 SIDDHRAJU Production
2 Shivarudra production
3 Madhusudhan QAD
4 Shivanand Line Inspection and setup aproval
D2: PROBLEM DISCRIPTION:
1. Drill holes Dia 10.5, 11, Pitch Distance Miss maches From reff Dia 30 H7
2. No Repetability Foud in All Developed componants.
3. ImProper Line inspection and Without Setup Aproval.
4. Improper Final Inspection.
D3: INTERIM CONTAINMENT ACTION:
Sl no Part checks at Date
1 Customer END 7/21/2025
2
3
4
5
D4: ROOT CAUSE ANALYSIS:
MAN METHOD MATERIAL
Lack of Operator
✘ ✘ Process not Validated Material Testing not done
Training
Operator Eye sight not
Process parameters not adhered Material mix up
tested
Setting piece mixup Inadequate packing Defective Raw material
✘ Operator Skipped the ✘ New Revision not followed ✘ Line inspection not done
Operations Wrong offset
✘ Operator's lack of ✘ Process Sheet/ Work Instruction not
Others
involvement available
✘ Operation not identified in the process
✘
Others
flow
✘ Operator Skipped the
Machine wrong selection
Offset
Not Stored Properly
Shelf life not Monitored
DOC REF: ADC/G8D/F/01 ISSUE NO DATE: 04, 01/04/2022 REV NO DATE: 00, 01/04/2022
✘
Others
IDENTIFIED ROOT
Operators lack of involvement , Quality Stage inspection Lack Found
CAUSE:
D5 & D6: CORRECTIVE ACTION & IMPLEMENTED CORRECTIVE ACTIONS:
Sl no Major causes identified Action taken / Plan
1 How did the defect happen in the Process ?
Operators lack of involvement Must and should Monitoring of Setup aproval , offset meth
Stage inspection Lack Found Fixture settings
2 How did the defect not noticed during the inspection?
3. ImProper Line inspection and Without Setup Aproval. Proper Inspection
4. Improper Final Inspection.
D7: PREVENTATIVE ACTIONS (System Related Changes):
1. Quality Documents Changed:
2. Corrective Action Planned in Similar Parts (Horizontal Deployment): YES PLANNED
D8: TEAM RECOGNITION:
Production/Quality dept
Monitoring the Effectiveness of Corrective Action after the Implementation :
TO BE FILLED BY CUSTOMER / SUPPLIER : Inhouse SETPL
SL NO MONTH/LOT QUANTITY SUPPLIED DATE
DOC REF: ADC/G8D/F/01 ISSUE NO DATE: 04, 01/04/2022 REV NO DATE: 00, 01/04/2022
Docu Date : QMS/01/04/2024
NG TECHNOLOGIES PVT LTD REV : 00/QMS
nnnal CAPA Date : 29/07/2025
8D REF NUMBER: 2025/26/001
DATE OPENED:
DATE CLOSED:
Designation Sign
Production
production
QAD
Inspection and setup aproval
A) Quantity Supplied in the lot:
92 nos
B) Rejected / Reworked / Salvage:
Rejected 23 nos
C) Order status : Cancel
Expected Nos 4000
OK Not OK Status
Not OK Order cancled From customer
MATERIAL MACHINE/ TOOLING MEASUREMENT/ INSPECTION
Testing not done Lack of tooling Maintenance Inspection check sheet not available
Qualifying gauge / Instrument not
l mix up Tool worn out
available
ve Raw material Lack of M/c Maintemance Gauge/Instrument worn out
pection not done Others Limit Samples not Available
Inspection method different
Calibration not done
✘
First piece/Last piece approval not done
Wrong instrument selection
✘ Inspection skiped
DOC REF: ADC/G8D/F/01 ISSUE NO DATE: 04, 01/04/2022 REV NO DATE: 00, 01/04/2022
✘ Not aware of Acceptance criteria
✘ Others
Lack Found
S:
Action taken / Plan Responsibility Target Date Completed Date
hould Monitoring of Setup aproval , offset methods , Siddaraju , Immdetely Immdetely
ngs Shivarudra
Shivanand
Madhusudan
ection Shivanand Immdetely Immdetely
Madhusudan
Status Document No & Date of Revision
Reported By
ept QAD
QTY REJECTED/REWORKED Defect PPM GOOD/BAD
DOC REF: ADC/G8D/F/01 ISSUE NO DATE: 04, 01/04/2022 REV NO DATE: 00, 01/04/2022
