AR33.10-P-0100CW Remove/install front axle 24.10.
11
MODEL 204, 207
1 Cold air intake bridge
2 Cable tie
3 Radiator crossmember
4 Diagonal struts
10 Front axle carrier
15 Screw
18 Bolts
P33.10-2285-06
P33.10-2287-09
5 Suspension strut 9 Stabilizer bar 17 Bolts
6 Brake hose 10 Front axle carrier 18 Bolts
7 Steering coupling 13 Linkage rod
7a Electrical connector 14 Bracket Y10 Speed-sensitive power steering
7b Screw solenoid valve
P33.10-2312-08
4 Diagonal strut 20 Bracket 22 Support strut
10 Front axle carrier 21 Lower oil line 24 Rubber mounts
Remove/install
Danger! Risk of injury to skin or eyes caused by Depressurize hydraulic system completely AS00.00-Z-0013-01A
hydraulic fluid spraying out under high before starting any work on system. Wear
pressure. Risk of poisoning caused by protective clothing and safety glasses.
swallowing hydraulic fluid
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
While working on the front axle care
must be taken to ensure that the surfaces of
aluminum components do not get any
scratches, cracks and notches. Otherwise
the service life of the of the parts will be
reduced.
Installation: Tighten nuts and bolts of
chassis components only when vehicle is in
the ready-to-drive condition.
1 Deactivate easy entry/exit function Vehicles with memory package (driver seat,
steering column, mirrors) code 275
2 Extend or pull out adjustable steering column
fully
3 Move front wheels to straight-ahead position The steering wheel must not be turned
and secure steering wheel. when detaching steering coupling. Otherwise,
the clock spring contact will be destroyed.
*129589012100
4 Secure vehicle on vehicle lift AR00.60-P-0100CW
5 Remove suspension struts (5) AR32.25-P-1017CW
6 Insert one bolt each from the underside M8 In order to fix the engine lifting device in
in the suspension strut towers and fasten position.
with nuts
7 Remove cold air intake crossmember (1) AR20.40-P-5050CW
8 Fasten radiator on the left and right to
radiator crossmember (3) with cable ties (2)
9 Extract oil from power steering expansion *210589007100
reservoir
10 Mount engine hoist AR33.10-P-0105CW
11 Remove front axle shafts Vehicles with 4MATIC AR33.30-P-0620CWX
12.1 Remove rear sections of fender liners in Model 204.9
front fenders
12.2 Loosen wheel house linings in area of Model 204 except 204.9, 207
diagonal struts (4)
13 Detach front door sill panels
14.1 Remove both lower engine compartment Model 204.9 AR61.20-P-1105CY
paneling
Installation: Only install engine
compartment paneling after leak check on
rack-and-pinion steering.
14.2 Remove engine compartment paneling Model 204 except model 204.9, 207 with AR61.20-P-1105EW
gasoline engine
Installation: Only install engine
compartment paneling after leak check on
rack-and-pinion steering.
14.3 Remove lower bottom sections of Model 204 except model 204.9, 207 with AR94.30-P-5300EW
soundproofing diesel engine
Installation: Only install engine
compartment paneling after leak check on
rack-and-pinion steering.
15 Separate the electrical connectors of the AR33.10-P-0100-06CW
front axle in the wheel wells
16 Separate steering coupling (7) AR46.10-P-8000CW
17 Unscrew brake line on left and right from during bodywork or exchanging the front
brake hose (6) and seal openings axle
Model 204 AR42.10-P-0013CW
Model 207 AR42.10-P-0013EW
Brake fluid notes AH42.50-P-0001-01A
*129589009100
18 Separate electrical connector (7a) on speed- Vehicles with code (213) Speed-sensitive
sensitive power steering solenoid valve (Y10) power steering
and unclip retaining clip from front axle
carrier (10)
19 Remove bolt (15) from bracket of hydraulic
line on front axle carrier (10)
20 Remove bolt from bracket of hydraulic lines Vehicles with 4MATIC
to housing of rack-and-pinion steering
*BA46.20-P-1004-01N
21 Remove bolt (7b) and pull out hydraulic lines Seal line connections.
on the rack-and-pinion steering
Installation: Replace sealing rings.
*BA46.20-P-1003-01N
*129589009100
22 Unscrew nut of bracket (20) from Model 204 with engine 156 AR18.30-P-1000CMR
wheelhouse oil cooler on front axle carrier
(10)
23 Detach lower oil line (21) on wheelhouse oil Model 204 with engine 156 AR18.30-P-1000CMR
cooler
24 Remove diagonal struts (4) Installation: The bolts of diagonal struts
(4) may only be tightened when the vehicle
is standing with its wheels on the ground.
*BA61.10-P-1004-01H
*001589011600
25.1 Remove bolts (17) from below from the Vehicles without 4MATIC
engine mounts
*BA22.10-P-1002-03E
25.2 Remove bolts from above from the engine Vehicles with 4MATIC
mounts
*BA22.10-P-1002-03E
26 Installing protective washers to protect brake AR42.00-P-0100-01A
disk dust shields
*220589013100
27 Lift engine a little
28 Support front axle with transmission jack
and lash down securely
29 Detach support strut (22) on vehicle Model 204 with engine 156, 204.9, 207
underbody and detach front axle carrier (10)
*BA33.10-P-1002-01M
30 Remove bolts (18) from longitudinal Installation: Replace bolts (18).
members
*BA33.10-P-1001-01M
31 Lower front axle Installation: Pay attention to correct seat
of the rubber supports (24) for the radiator
support.
32 Install in the reverse order
33 Bleed brake system Model 204 AR42.10-P-0010CW
Model 207 AR42.10-P-0010EW
34 Fill power steering pump and bleed AR46.30-P-0010CW
35 Perform wheel alignment check Model 204 AR40.20-P-0200CW
Model 207 AR40.20-P-0200EW
Engine mount, engine support (engine side)
Number Designation Model Model Model Model
204 204 204.9 204.9
except 4-MATIC, except with
4-MATIC, except 4-MATIC 4-MATIC
except model
model 204.9
204.9
BA22.10-P-1002-03E Bolt, front engine mount to front axle Nm 28 28 28 28
carrier
Engine mount, engine support (engine side)
Number Designation Model Model
207 207
except 4
4MATIC
BA22.10-P-1002-03E Bolt, front engine mount to front axle Nm 28 28
carrier
Front axle carrier
Number Designation Model Model
204 207
BA33.10-P-1001-01M Bolt, front axle carrier to longitudinal Nm 180 180
member
BA33.10-P-1002-01M Fixing of support (strut) Nm 110 110
Steering gear
Number Designation Model Model
204 204 with
without 4MATIC
4MATIC, with
without model
model 204.9
204.9
BA46.20-P-1003-01N Bolt, clamp plate, high-pressure line / return Nm 21 21
line to rack-and-pinion steering control head
BA46.20-P-1004-01N High pressure and low-pressure hoses to M6 Nm 10 10
rack-and-pinion steering housing
Steering gear
Number Designation Model Model
207 207 with
without 4MATIC
BA46.20-P-1003-01N Bolt, clamp plate, high-pressure line / return Nm 21 21
line to rack-and-pinion steering control head
BA46.20-P-1004-01N High pressure and low-pressure hoses to M6 Nm 10 10
rack-and-pinion steering housing
Frame floor assembly
Number Designation Model Model Model
204 207.3 207.4
BA61.10-P-1004-01H Bolt, diagonal strut mount on front axle Nm 50 50 80
carrier/longitudinal member
129 589 01 21 00 210 589 00 71 00 220 589 01 31 00 129 589 00 91 00
Holding device Hand pump Guard plate Set of stop plugs
001 589 01 16 00
Set of engine bearing wrenches
