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Technical Specification of SMT & Energy Meter R&D Commented

The document outlines the technical specifications for a fully automatic SMT production line, including equipment supply, installation, training, and maintenance support. Key components include an automatic PCB magazine loader, screen printer, SPI, pick and place machine, and reflow oven, each with detailed specifications for functionality and performance. It emphasizes the importance of a clean, dust-free environment with controlled temperature and humidity for optimal operation.

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Samuel Gochel
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0% found this document useful (0 votes)
48 views53 pages

Technical Specification of SMT & Energy Meter R&D Commented

The document outlines the technical specifications for a fully automatic SMT production line, including equipment supply, installation, training, and maintenance support. Key components include an automatic PCB magazine loader, screen printer, SPI, pick and place machine, and reflow oven, each with detailed specifications for functionality and performance. It emphasizes the importance of a clean, dust-free environment with controlled temperature and humidity for optimal operation.

Uploaded by

Samuel Gochel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 53

Annex

Annex

Technical Specifications of
SMT Machine with Dust
Free Room

Technical Specifications 1|Page


Annex
1. Scope of supply
- Production line design and recommendations –
- Supply fully automatic production line equipment (turnkey)
- Workshop production line construction and mechanical requirements supply and
engineering works i.e., clean dust free room, temperature and humidity control
- PCB design software supply and detail training
- Installation, erection, testing and commissioning
- Training and maintenance support
- Detail documentations
- Automate production line with latest software and capability to interface other
vendors.
- Spare parts for maintenance of each machine
Note: The bidder can arrange better solutions and recommendations from the details

2. Minimum Requirements of Surface mount and through hole


devices
No. Descriptions Qty
1 Automatic PCB Magazine Loader 1
The device consists of a lifting axle with receiver platform for 2 PCB
magazines and one transfer shuttle belt with integrated, electrically operated
extractor. The transfer from the two magazine stations is made by moving the
conveyor section sideways before transferring the PCB. The operator
manually places the full magazines on the system platform. The magazines
are held in position by a hinged bracket at the top and quick clamps on the
bottom. The lifting axle moves to the top magazine position. The extractor
arm moves over the top PCB through the magazine. The empty magazine can
be exchanged while the automatic mode is active. Audible and visual signals
indicate when a magazine is empty.
Specifications:
- Magazine size shall be indicated in range:
o Say minimum Magazine size is 450 x 400 x 550mm
o Say maximum Magazine size is 535mm x 750mm x 570mm
- Incl. Clamping tool for standard magazines
- Topside component clearance up to 30mm
- Pusher with linear guiding
- Pusher with electronic torque limit
- PCB size shall be:
o Say minimum PCB size 50 mm x 50mm
o Say maximum PCB size 510 mm x 510mm
- Pneumatic conveyor side stroke

Technical Specifications 2|Page


Annex
- SMEMA interface module SIM
- Microprocessor controller with LCD operating panel
- Transport height (900-950) ± 20mm
- Turn key conditions
- 1-color LED light tower + buzzer
Including any other missed accessories to function properly in the automatic 1
SMT line
2 Screen Printer 1
Features:
- Supporting high accuracy/density printing
- Enhancing automation and labor-saving functions
- Large PCB supporting
- Large screen /New operation screen
- Support pin automatic replacement
- Paperless cleaning nozzle
A touch screen interface provides intuitive operation with easy selection of
the required function and subsequent entry of the corresponding value.
Included in the delivery is the Side- and Top-Clamping system, which
enables the printing of lightly curved PCB´s.
Technical Data:
- Print format (X / Y):
• Say minimum 50 x 50 mm
• Say maximum 510 x 510 mm
- Print material thickness: * 0.3 to 8 mm
- Print material weight: Max. 3kg
- Print material layout: Rectangular, openings < 3mm
- PCB bottom clearance: maximum 23 mm
- Frame size:
• Min. 584 x 584 mm
• Max. 750 x 750 mm
- Alignment repeatability: ± 12,5 µm @ 6 Sigma
- Print speed: 5 to 400 mm/s
- Camera type: up to 10 µm / Pixel
- Camera field of view: up to 7 x 5 mm
- Product change (Cycle Time including printing and cleaning): < 8.5sec
- Transport direction: Left - right, (optional right - left)
- Transport system: 1-section
- Fixed rail: Front
- supply air pressure: 0.5Mpa -0.8Mpa
- Power supply: single phase, 50Hz

Technical Specifications 3|Page


Annex
- Control system -Microcomputer system
- Printing accuracy- minimum of 2cpk ±4.0um 6sigma
- Printing accuracy – 2cp ±15um 6sigma
Including the following 1
- 1 set of squeegees
- Vacuum bar of stencil wiper:
- Interface: SMEMA (Surface Mount Equipment Manufacturing
Association)
- 1x Manual and 1x CD, English
- 3x Support bars, L=350 mm OR
- 10x Magnetic pins, H=86,5 mm
- Clamping system, L=400 mm
- Colour: standard color
Squeegee system with iQUESS Squeegee adapter 1
The iQUESS Squeegee adapter allows for a fast and easy change of both
squeegees from and to the front side. The direct access ensures a safe and
fast change of the squeegees within seconds without gripping underneath
the squeegee blades. The squeegees will be fixed and clamped through hand
levers without additional tools.
Preparation for future upgrades 1
To be able to install future upgrades, an additional CAN bus hub and
pneumatic valve block will be installed.
Stencil cleaning iROCS light 1
Oscillating cleaning to improve cleaning speed and cleaning results.
Closed loop 1
The SPI continuously measures the PCB’s and determines the offset of all
printed Pads to the fiducials. This offset is communicated to the printer via
an interface. The printer uses this data, smoothes it and the offset control
adjusts the print parameters depending to the squeegee direction
Auto Pin Guidance (APG) 1
Semi-automatic Pin placement system and pin position inspection function.
Scope of delivery:
- 1x extended camera system with Laser Pointer
- 10x additional magnetic pins for PCB support
Paste detection system on the stencil 1
System to detect the available amount of paste on the stencil / screen through
an optical sensor. If the amount falls below the defined height, the machine
stops the automatic mode. A second level triggers the optional paste dispenser
for re-load, a third level will alarm, if there is too much paste on the stencil
-If the machine is equipped with an automatic
paste dispenser, the next dispensing cycle will be carried out.

Technical Specifications 4|Page


Annex
Automatic stencil feed system 1
Temperature- and humidity sensor 1
inside the printer
The temperature and the humidity will be continuously monitored and
displayed. For each product individual min- & max level scan be defined. In
case a defined
level is reached, the machine will stop the production
Change over mode 1
Reduction of loss time in exchanging PCB 1
Including all accessories (hard ware and software to run the machines 1
smoothly)
3 SPI 1
- True patented 3D measurement
- Highest accuracy and repeatability
- No PCB color sensitivity
- Solder pastes printing optimization
- Low cost of ownership fast ROI
- Shortest programming time
- Accurate, powerful SPC tool package
- Measuring principle: Shadow free Dual Laser Optical Triangulation
- Camera System: High Frame Rate C-MOS Sensor (minimum 4 Mega
Pixels)
- Scan Speed (sq.cm/sec): up to 60 cm2/sec
- X-Y Resolution: minimum 10 x 10 µm
- Paste type supported: All (Pb or Pb free)
- Board type supported: All Colors and All Pads
- X-Y-Z robot: Sensor Head Move in X-Y-Z Axis
- Height Repeatability: 3 Sigma < 1 μm, on a certification target
- Area Repeatability: 3 Sigma < 1%, on a certification target
- Volume Repeatability: 3 Sigma < 1%, on a certification target
- Height Accuracy: 2 μm, on a certification target
- Gage R&R << 10 %
- Inspection Type: Height, Area, Volume, Offset, Bridge, Shape,
Warpage, PCB shrink
- PCB Warpage: ±5 mm (2%)
- Paste size: 100 x 100 µm up to 20 x 20 mm
- Min paste pitch: not less than 80 µm
- Max paste height: up to 1000 µm
- Minimum board size: 50 x 50 mm
- Maximum board size: 510x 510 mm
- Board thickness: 0.4 to 5 mm
- Maximum board weight: 2 kg
- Top/Bottom Edge Clearance: 2.5/3.0 mm
- Underside Clearance: up to 30mm
- Conveyor height: 860 – 980 mm

Technical Specifications 5|Page


Annex
- Conveyor speed range: 300 ~1000 mm/sec
- Flow direction:
• Left to right
• Right to left
- Conveyor Width Adjusting: Auto Adjustable
- CPU: I5 2500, RAM 16 GB
- Operating System: MS-Windows 7 64bit
- Display: 20" LCD
- Enclosure: Conforms to CE regulations
- Supplies: AC 220V, 5 kgf/sq cm
- Inspection Program: SPIworksPro
- SPC & Process Monitoring: SPCworksPro
- Remote Machine Control: RMCworks
- Defect Analyzer: AnalyzerPro
- System Diagnosis: SPImanager
Uninterruptible Power supply 1
Including all accessories (hard ware and software to run the machines Set
smoothly)
4 Double Drive Conveyor 1
- double drive conveyor for PCB handling
- two segments (drive) length/each up to 530 mm
- length over all maximum 1060 mm
- ESD compliant conveyor belts
- edge pinch 3mm
- adjustable width between 50-460 mm (manual with clamping lever)
- interface box AMI
- TFT color display to indicate machine information
- height adjustable frame construction
- frame construction for sedentary working
- turn key conditions
Electric width adjustment 1
Automatic width adjustment 1
Including all accessories (hard ware and software to run the machines
smoothly)
5 Pick and place machine
High-Speed Chip Mounter 1
Features:
- Improvement of productivity and placement accuracy
- Range expansion of supported components
- Tape splicing function (support for components packaged in tapes,
sticks, reels and trays)
- Automatic trend analysis, Automatic recovery
- Nonstop data modifications
- Remote operation function
- Navigation function

Technical Specifications 6|Page


Annex
- Versatility of feeders 4mm, 8mm, 12/16mm, 24/32mm, 44/56mm,
72mm, 88mm, 104mm.
- Auto load feeder available for 0402, 0603, 1005 and 1608 components
- Head exchange function 16 nozzle head, 8 nozzle head, 4 nozzle
head…
- Flexible location of the tape feeder
- Compatibility with large sized PCBs or components
- Independent change over
- Automatic replacement of support pins
- Automatic change over
- Multi-job production
- Multi recognition camera
- APC system
- Height sensor
- Independently-driven gantries, with minimum of 20 placement heads
- Placement tact time (Optimum): 35,000 - 40,000 CPH (chip: minimum
of 0.045s/chip)
- Placement accuracy- 0402(01005”), 0603(0201”),1005 placement
±0.025mm: Cpk≥1
- Placement accuracy- QFP placement ±0.03mm placement: Cpk≥1
- High MP Multi recognition cameras for all types of SMT components
- Min PCB size (L x W): 50 x 50 mm
- Max PCB size: 750(L) x 550(W) (Standard) with single stage
conveyor. For dual conveyor operation max. PCB size is 750 (L) x
510(W).
- PCB thickness from 0.3 to 8.0 mm
- PCB exchange time maximum 2.3s (L350mm or less)
- PCB transfer height -900-920mm
- Shuttle and dual lane configurations are supported with a modular
conveyor that is replaceable on site.
- Minimum of 120 – 4, 8 mm feeder positions (with fix feeder base) with
sliding type clamping
- Feeder floating detector with photo sensor mechanism
- X-axis servo motor and Y-axis linear motor
- Placement accuracy correction system
- Placement: head front/rear side, minimum 16-nozzle head (light weight
type), 12-nozzle head, 8-nozzle head, 3-nozzle head V2, nozzle
changer, multi recognition camera
- Tray feeder
- Tapes: 4,8,12,16,24,32,44,56mm,72mm, 88mm, 104mm, …
- Advanced software placement optimizer
- Production data -maximum 30,000 points/machine
- PLC Controla/SMEMA machine interface
- Windows 10 or latest OS with Graphic User Interface
- Front and rear control with LCD monitors
- LAN card for easy and fast transferring data from/to offline

Technical Specifications 7|Page


Annex
programming station
- Upgradeable to full IT system
- Basic set for cleaning, maintenance and calibration included
- Electronic manuals included
- Rated capacity: maximum up to 3.0 kVA
- Supply air pressure 0.5MPa-0.8Mpa
- Supply air amount maximum 200L/min
- Control system -microcomputer system
Including all accessories (hard ware and software to run the machines Set
smoothly)
6 PCB Transport
Double drive conveyor for PCB handling. 1
Specifications:
- 2 segments (drives) length: each 530 mm
- Length overall: up to 1060 mm
- ESD compliant conveyor belts
- Edge pinch 3 mm
- Adjustable width between 50-460 mm (manual with clamping lever)
- Microprocessor controller
- Operated with buttons and switches
- SMEMA interface
- Transport height (900-950) ± 20mm
- Color: RAL 7047 telegray 4
- Turn key conditions
Including all accessories (hard ware and software to run the machines Set
smoothly)
7 Reflow Oven 1
- 10 Top Heating Zones with Balanced flow modules, independently
controlled
- 10 Bottom Heating Zones with Balanced flow modules, independently
controlled
- Balanced flow modules allow to reach up to 60ºC difference between
the last soak zone and the peak zone
- Total heated length up to 370 cm
- Cooling zone-up to 150cm
- 3 Cooling Zones
- Up to 3000 c Degree Operation in all zones (fully compatible for lead
free soldering)
- Accuracy of Temperature control Heating Zone shall be Within +/-1°C.
- Capability to accommodate PCB width (At least between)
- Minimum - 50 mm x 50 mm
- Maximum - 510 mm x 750 mm
- Edge Hold Conveyor with electrical power adjustment, length of
support pins – up to 15 mm (standard conveyor height not greater than
900 ±20cm)

Technical Specifications 8|Page


Annex
- Conveyor direction: Left to Right
- Soldering zone 3top/3 bottom
- Coolant -air
- Automatic Lubrication of the Chain for Edge Hold Conveyor
(computer programmable)
- Mesh Belt (only for machines without central board support)
- Low KVA option (due to the additional insulation and improved
design, power consumption is reduced typically by 30 – 40%)
- Up to 5 Thermocouples for PCB temperature measurements
- PC with Windows 10 OS, Flat screen Monitor, Oven Management
Software
- Profiling Software
- Oven Software (to monitor the actual deviation of the oven parameters
in comparison to the set values)
- Max. conveyor speed: up to 200 cm/min
- Battery Back Up for conveyor, PC and Hood lift
- SMEMA-18 – SMEMA Interface
- Light Tower (3 colors)
- CE-18 – CE Specification
- Power requirements: 380 – 415 Volt, 3-phase
Oven Board Watch including option 1
Board Counter
Board Drop Sensor
Animation to show board travel through oven
Air Flux Separation System (Gen. 5) 1
Safety devices: included 1
Including all accessories (hard ware and software to run the machines Set
smoothly)
8 FIFO Buffer with single belt drives 1
Conveyor buffer with FIFO functionality. Arriving PCB´s will be stored on
a conveyor belt. With a vertical lift axle, a set of belt conveyors will be
brought in position for
loading or unloading. Without hexagon shafts inside of the buffer area. The
segments are driven by 2 motors outside the buffer area (1x fix rail side / 1x
moveable
rail side). Motors are mounted rotatable with a special clutch mechanism to
get a force closure with the drive wheels of the buffer segments.
- First-In/First-Out function
- up to 20 buffer slots
- Slot distance up to 25 mm
- Adjustable pitch (every, every second, third or fourth buffer slot.
Depending on the adjusted pitch the buffer capacity is outcoming).
- The capacity depends on the adjusted slot height
- component height above and below the transport level and PCB

Technical Specifications 9|Page


Annex
thickness (function to use every, every second, third or fourth buffer
slot can be adjusted. Depending on the adjusted pitch the buffer
capacity is outcoming).
- Component clearance of machine: minimum +/- 30mm
- ESD compliant conveyor belts
- Manual width adjustment 50 – 460 mm by hand crank.
- PCB length 50 – 530 mm
- Transport edge up to 3 mm
- Length of the module not less than 500 mm
- Transport height (900-950) ± 30mm
- SMEMA interface module SIM
- Operating panel T70 with display to indicate machine information
- Unicolour LED signal lamp + buzzer
- Turnkey conditions
- Incl. contact in the interlock cycle on inlet and outlet side. To start the
machine the adjoined machines, have to be connected. Only if there is
a bolted cover than it is allowed to bridge the contacts.
- 1-color LED light tower + buzzer
Included the following
Electric stepper motor width adjustment 1
Automatic width adjustment 1
Only in combination with electrical width adjustment and and control panel.
Can Bus Upgrade 1
Only in combination with automatic width adjustment
Pass / fail stop function 1
Shutter at in- or outlet 1
Inlet conveyor 530mm with safety switch 1
Standard cooling unit 1
Automatic width adjustment for in/-outlet conv. 1
Only in combination with automatic width adjustment.
Error loop 1
LIFO function 1
Accessory package IC- Net for 1 machine 1
Application: When retrofitting only one system to an existing line
Sales text: Line specific attachment “IC- Net” line communication via CAN
bus or Ethernet for one machine
- bus cable
- bus terminal block
- network documentation
- › software configuration
Each system can be configured as “master” or “slave”. (If there is an
ASYS process machine in the network, this has to be configured as
“master”.)

Technical Specifications 10 | P a g e
Annex
› no communication with/ to foreign machines.
9 3D AOI System 1
- Measuring: Missing, Misalignment, Lead Lift, Side Mount,
Tombstone, Bridge, OCR/OCV, Polarity, Solder Joint, Color, PIN,
PCB Warpage, PCB Shrink, Component Height
- TRSC-I (Dual Laser / Real-time Z-axis control): 3D Laser Sensor with
built-in camera and lighting
- Collect both 3D and 2D images
- Full 3D inspection speed up to 45 cm²/sec at 17 x 17 µm
- Lower-side clearance: up to 50 mm
- Precise X-Y-Z robotic movement system for PCB Scan
- Adjustable conveyor system for PCB's minimum up to 410 x 350 mm
- Max. PCB weight: not greater than 2 kg
- Windows 10, 24’’ LED Monitor, Keyboard, Mouse
- CE standard certified
- AOI works: Main control and inspection program
- Verification Station: Defect Reviewing and analyzing for the past
defects
- AOI Manager
o System diagnosis & parameter setting and testing program
o Whole operation and monitoring
- SPC works Pro for AOI
o Attribute Statistical Process Control tool
o Production yield monitoring, Defect property Analysis
o Auto Reporting: support PDF and image files (JPG)
o Networked Application
o Variable Statistical Process Control tool
o Process capability analysis, Process control charts
Hardware: Uninterruptible Power supply 1
Including all accessories (hard ware and software to run the machines set
smoothly)
10 PCB HANDLING -Rework Station 1
Conveyor module for inspection or rework with integrated lift mechanism
with pneumatically operated brackets. The arriving PCB will be lifted up
after reaching the light sensor. Other PCBs can pass through underneath
while lifted. After pressing the acknowledge button the board is released
onto the conveyor again.
Specifications:
- Conveyor:
o Three conveyor-segments length/segment not less than 510mm
o Edge pinch 3mm
o Adjustable width between 50-460mm (manual with clamping lever)
o Microprocessor controller

Technical Specifications 11 | P a g e
Annex
o Operated with buttons and switches
o SMEMA interface type by ASYS SIM module
o Transport height (900-950) ± 30mm
o Turn key conditions
- Lift mechanism:
o Incl. take over the good/bad signal
o Incl. quit button for confirmation
o Edge pinch 6 mm
10.a Including all accessories (hard ware and software to run the machines 1
smoothly)
11 Automatic PCB Magazine Unloader 1
The device consists of a lifting axle with receiver platform for 2 PCB
magazines and one transfer conveyor with integrated, electrically operated
pusher. The transfer from the two magazine stations is made by moving the
conveyor section sideways before transferring the PCB. The operator
manually places the empty magazines on the system's receiver platform.
The pusher loads the PCBs into the magazines. The full magazine can be
exchanged while the automatic mode is active. Audible and visual signals
indicate when magazines are full.

Specifications:
- Max. Magazine width not less than 460mm
- Max. Magazine length not less than 530mm
- PCB size shall be:
o Say minimum PCB size 50 mm x 50mm
o Say maximum PCB size 510 mm x 510mm
- Incl. Clamping tool for standard magazines
- Pusher with linear guiding
- Min. PCB length 50mm
- Pusher with electronic torque limit
- Pneumatic conveyor side stroke
- SMEMA interface module SIM
- Microprocessor controller with LCD operating panel
- Transport height (900-950) ± 30mm
- Turn key conditions
- 1-color LED light tower + buzzer
Including all accessories (hard ware and software to run the machines
smoothly)
12 CAB PCB Magazines 50
13 To enable the smooth and long-term use of the line, the supplier is required
to provide all network devices , computers , softwares and accessories to Set
manage (control) the production line centrally

Technical Specifications 12 | P a g e
Annex
14 Wave soldering machine 1
- Efficient,energy-saving,lead-free, environment-friendly,safe and brand-
new design,simple operation,convenient maintenance.
- Automatic power system, frequency converter control, automatic board
input system.
- Flux sprays system using scanning spray nozzle,Japanese nozzles and
rodless pneumatic cylinders and PLC control, accurate and reliable.
- Preheating system uses 3-stage powerful air system, excellent heat
preservation, temperature warm-up, temperature uniformity, no more
than ±2oC.
- Special alloy transportation chain claws, non-stick tin, reinforced, and
ensures the quality of welding PCB board.
- Tin stove adopts imported high frequency conversion motor
independent control, stable performance.
- Lead-free solder furnace with independent design, environment
protection and safety, easy to clean
- Tin heating furnace uses high-speed PID and 2-stept indepent outer-
heating control, warm-up quickly and eliminates the flaws of stove tin
explodes.
- With time controller, can preset switch functions, tin stove machine
heating picks up in 90minutes.
- With black box memory function, can always get at production
management records, improve work efficiency.
- Reasonable design of environment protection, and automatic washing
claw, ensure the cleanliness of claws.
- The design is reasonable and safe with sensitive fault alarm system, to
ensure the stable performance the safety of operators.
Specifications
- Number of pre-heaters 3
- Length of heating zones up to 1600mm
- Total/running power better than 24KW/6-8KW
- Air supply up to 05.MPa
- Preheating method hot air
- Preheating power better than 220V 10KW
- Control method PC +PLC/Touchtone/Touch screen
- Range of temp. control Room temperature 3000 c
- Preheating time About 10-15mins for setting 1500 c
- Solder type Lead-free
- Solder pot capacity up to 320KG
- Solder pot temperature 3000 c
- Solder power better than 380V 12KW
- Solder temp. control method PID&SSR
- Wave crest drive power better than 1KW 220V
- Warm-up time of solder About 120mins for setting 2500 c
- PCB width 50-350mm
- Convey speed 300-2000mm/min

Technical Specifications 13 | P a g e
Annex
- Convey direction L→R (R→L optional)
- Convey angle 4-70
- Flux pressure/capacity 3-5 bar/6.5L
15 Wave solder infeed conveyor 1
- It is used to unload PCB’s or pallets from wave soldering machine at 6-
7°.
- Transmission speed, transfer height and track angle can be adjusted.
- Cooling fan can be installed so that it can protect the PCBs or the
component.
- Special belt and track, transmission smooth, and work stable and
reliable.
Specifications
- PCB width 0~350(mm)
- PCB direction L-R
- Conveyor speed 0~2000(mm)/Min
- Motor better than 1P AC220V ,50HZ ,15W
- Power supply 1P AC220V 50HZ
- Conveyor Height 750±20mm
- Belt Material ESD Belt
- Conveyor length 1000(mm)
16 Wave solder outfeed conveyor 1
- The discharge of the wave soldering is specially used in the output
device connected after dual wave soldering of the PCB.
- The angle of the gradient of the front and back end can be adjusted by
the screw respectively.
- The anti-skidding belt allows stable conveying and the speed is
adjustable.
- The special belt adopts punching belt with electrical fan adding on it to
help cooling the PCB.
Specifications
- PCB width 0-400mm
- PCB direction L-R
- Conveyor speed 0~4000(mm)/Min
- Motor better than 1P AC220V ,50HZ ,15W
- Power supply better than 1P AC220V 50HZ
- Conveyor Height 750±1200mm(adjustable)
- Belt Material ESD Belt
- Conveyor length 400±800(mm)
17 Automatic Insert line 1
- used for the PCB board plug in components for the assembly. It is used
infront of wave soldering machine
- Included tracheal tube, gas tube and other equipments
- made of aluminum which sized in min 40*40mm
- The chain conveyor is smooth and reliable
- Speed handled by stepless frequency
- PCB size 50-300mm

Technical Specifications 14 | P a g e
Annex
- Speed 0.2-2m/min
- Drive power better than 220V, 50HZ, max 60W
18 Installation, erection, testing and commissioning full production line system 1
19 Training and support at customer site. 1
The Bidder shall offer the necessary training sessions for the development of
the capabilities of the client’s staff with regard to the pcb design, installation,
erection, system testing and commissioning of SMT equipment’s and after
sales service support maintenance of equipment’s and supply major spare
parts.

NB: Some modification is acceptable for all. Besides, It has to be noted that all necessary
equipment/conveyors/connections between above machines shall be supplied as a part of a
turnkey solution to make the SMT Line fully functional. No extra equipment shall be
provided by EEG and same shall be proved out.

3. Technical requirements of 48 position energy meter test and


calibration machine
Main common features
- Fully automatic procedures for meter testing
- Automatic meter adjustment routines
- Accuracy classes of the reference standard: 0.01
- Wide range of voltages up to 480 V and currents up to 240 A
- Independent operation of voltage and current signals
- Harmonics generation capability up to the 50th
- Comprehensive range of safety features
- Flexible and extensive number of testing positions
- Simultaneous testing of meters with different constants
- Feature-rich Windows® based control software

3.1. Supported Meters


This machine is required for testing a diverse range of electric energy
meters. Those include but are not limited to:
- Active and reactive energy
- Electromechanical (also with impulse outputs) and electronic
- With closed I-P links
- Multi-tariff, up to 16 tariffs
- Multifunctional and multi-quadrant with active/reactive energy/power register
- Prepaid meters
- Smart meters with data communication
- Reference standards, portable and stationary multifunction multimeters etc.

3.2. Supported Tests


This machine enables performing tests as required by international
standards. Those include but are not limited to:
- Basic error (accuracy test)
Technical Specifications 15 | P a g e
Annex
- Starting current
- no-load run
- Testing Energy registers (dial test) and maximum demand indicator
- Constant test
- Checking the maximum demand registers (electromechanical or electronic)
- Checking the pulse outputs
- Pre -heating
- Testing the influence of frequency, harmonic distortion, voltage, current and other
parameters on meter under test error

3.3. General Composition


It is a modular construction. Major parts of the system include:
- Power source PS
- Reference standard RD
- Suspension rack SR
- Windows® based executive Test software

3.4. Power Source


Single and three phase power sources with different output powers and different harmonics
ability.

3.5. Suspension Rack


Single and three phase suspension racks with different number of test positions, different
test positions arrangement, manual or pneumatic meter clamping, optional IP separating
transformers and a vast range of accessories.

3.6. Software
Windows® base operating software with wizards, rich libraries, automatic meter
adjustment routines, reporting and scripting in English languages.

3.7. Harmonics Ability


Enhanced harmonics versions marked with H are able to generate harmonics up to the 50th
order.
Number of
Three phase and single phase
phases
Accuracy @ PF=1 ±0.01%
@ PF≥0.5 ±0.02%
@ PF=1 ±0.01%
@ PF≥0.5 ±0.02%
Voltage source 2600VA
Power source Operating voltage range 3 x 30 … 350 (480)V (Phase-Neutral)
Current source 3000VA
Operating current range 3 x 1mA … 120 (240)A
Suspension Type SR-3
rack Number of positions 48

Technical Specifications 16 | P a g e
Annex
IP separation Current separating transformer CTS
Software Test software for Windows®
Other
Optical port reader OPTO, Hand-held terminal HHT
accessories

4. Training
No. Training and support details No. of Time Remark
trainers (days)
1 Training on pcb design software 10 15 Bidder
- PCB design software latest version training with proposal
documentations/manuals
- Schematics
- Foot prints
- Pcb layout
- Add, place and route
- Add assembly drawing layers
- JOB File & PDF Schematics
- 3D PDF & 3D STEP Model
- Printing Layers
- Create Assembly Drawings
- Pick & Place, Gerber’s, NC Drill Files
- Generating Bill of Material (BOM)
- And others
2 Automatic SMT technology for engineers 20 20
&technicians identify defects, increase capability and
exceed manufacturing goals.
- Assembly line design/optimization detail training
- SMT all process and system steps and line
calculations
- SMT components types (passive, active &
advanced technology components),
- Component placement technology, techniques and
procedures IPC Training and certifications
- Solder paste & stencil & printing techniques detail
training
- Automatic optical inspection technology
techniques and procedures -sequence of operation,
illumination techniques, applications in SMT line
& others
- Curing techniques (inspection techniques & defect
identification)
- SMT components Reflow soldering technology &

Technical Specifications 17 | P a g e
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techniques
- Through hole technology & selective soldering
techniques detail training
- PCB Loader & Unloader technology, techniques
and procedures
- SMT line Rework and repair work stations
techniques and procedures
- Dispensing test and calibration
- Advanced packaging techniques
- Post assembly training
- Automatic production line control system &
trouble shooting training
3 Installation, erection, testing and configuration of SMT Set Set Bidder
line proposal
4 Maintenance of production equipment & 10 10 Bidder
troubleshooting training detail plan proposal
5 Detail Quality management plan for the production 10 05
line -lean six sigma -cleaning SMT assembly
6 Long time Spare parts supplying for the system - Lot Lot
confirmations
7 Maintenance support supervisor for production line for 02 1 year
one year

5. Requirements of PCB Design software’s


No. Descriptions Qty
1 Latest PCB design software program with full package & licenses for 10 1
design engineers
Features:
- SPICE Simulation Enhancements
- Rigid-Flex Design: Board Planning & Layer stack Definition
- High-speed Design: Trombone & Sawtooth Tuning
- Schematic Improvements: Generic Components & Net Properties
- Project History, Conflict Prevention, and Comments
- A unified platform where all stages of the design of an electronic device
are carried out.
- Creating electrical circuits. Altium Designer supports bidirectional
communication between the circuit and the board, which ensures the
unity of the user interface and data model for the entire design process
and increases its efficiency.
- Component management. A single model of each component, in which
there are all the necessary components: UGO, seats, 3D-model and
behavioral models for the analysis of functioning.
- Verification of the project. The built-in XSPICE mixed analog and
digital analysis editor and signal editor allow for AC analysis, transient
analysis, calculation of the operating point, sensitivity analysis to

Technical Specifications 18 | P a g e
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parameter changes, Monte Carlo analysis and other types of analysis.
- Designing a topology where tools have a logical structure and allow you
to place and move objects in various modes.
- Supports flex-rigid boards. Simplifies the definition and editing of areas
with a flexible-rigid stack of layers consisting of different materials and
having different thicknesses, which allows to create flexible-rigid
structures on one board.
- Designing devices from several electronic modules, allows to design an
assembly consisting of many connected boards, supports device designs
from several electronic modules.
- Interactive tracing. The modern capabilities of the board editor allow
tracing of single conductors and differential pairs in various placement
modes and adjust the length of the conductors.
- Interaction with mechanical CAD systems. The NATIVE 3D ™ graphics
engine allows seamless interaction between the design of the electronic
and mechanical parts of the product.
- Data management includes the functions of blocking, visual comparison
of document changes and revisions.
- Formation of design and production documentation for ESKD. Data for
production and assembly are generated in batches using Output Job files.
Draftsman tools allow you to quickly get a set of documentation for
production and assembly.
2 System Requirements: 5
OS: Windows 10 (64-bit) or latest
CPU: Intel Core i7 (10th Generation or latest) processor
Memory:16GB RAM
Space:1TB SSD (Install + User Files)
Graphics card (supporting DirectX 10 or better), such as GeForce 200
series/Radeon HD 5000 series/Intel HD 4600
Monitor with at least FHD (1920 x 1080) Display (widescreen) or
1600x1200 (4:3) screen resolution
Adobe Reader (version XI or later for 3D PDF viewing)
Up-to-date Web browser
Microsoft Office 64-bit
▪ Note:
1. UPS (Uninterruptible Power Supply for critical (recommended) machines)
2. All recommended hardware accessories must be entertained
3. Optimizing the specification is possible to improve the whole system for better.

Technical Specifications 19 | P a g e
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6. Requirements of workshop for Surface Mount Equipment
SMT rooms (workshops) have certain requirements on the environment cleanliness (dust-
free), humidity and temperature, in order to ensure the normal operation of equipment and
assembly quality. The following requirements are for the working environment.
6.1. Power supply:
power supply single-phase AC220V (220 ± 10%, 50HZ), three-phase AC380V (220 ±
10%, 50HZ) power supply has to be greater than twice the power consumption of the
device.
During power outage UPS for critical devices has to be supplied.
6.2. Environment:
(a) Temperature as the printing workplace ambient temperature requirements of 23 ± 3 ℃
for the best, so the plant's best ambient temperature for this setting. Usually, the factory
temperature is generally set to 17 ~ 28 ℃; if not, cannot exceed the limit temperature of
15 ~ 35 ℃.
(b) Humidity the humidity inside the plant has a great impact on product quality. Humidity
is too high, easy to moisture absorption components, the moisture sensitive components
unfavorable, while the solder paste exposed to humid air is also easy to absorb moisture,
resulting in welding defects. Humidity is too low, air dry, prone to static electricity,
electrostatic sensitive device (ESD) components unfavorable. So, the humidity must be
controlled on the factory. General requirements within the plant relative humidity of 45%
to 70% RH, and there are also some rules is 30% to 55% RH, some not very district rule is
40% to 80% RH.
(c) Air cleanliness workshop If the gray layer is very large, for small components, such as
0201,01005 and fine pitch (0.3mm) components of the placement and welding quality
impact, while increasing equipment wear and even equipment failure, increase
equipment Maintenance and repair work.
SMT production workshop in addition to dust in the air, there are still some chemical
gases, if these chemical gases are toxic and harmful, then the human body will cause harm;
if the gas is corrosive, serious will affect the reliability of the product. So, the workplace
to keep clean, dust-free, non-corrosive, no smell gas. To ensure the quality of welding
products, the normal operation of equipment and human health. Workshop air cleanliness

Technical Specifications 20 | P a g e
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of the best up to 100,000 (BGJ73-84). In the air-conditioned environment, there must be a
certain amount of fresh air, as far as possible to control the CO2 content below 1000PPM,
CO content control in 10PPM the following, to ensure human health. To ensure that the
factory cleanliness of 100,000, must pay a considerable cost, the general factory is difficult
to do. To ensure that such an environment, personnel must enter the factory vacuum, the
entire plant has negative pressure. In the competitive environment of the market,
production profits are getting smaller and smaller. If such requirements are not met, the
cleanliness must be stipulated. For example, the cartons that affect the dust clearly indicate
that they cannot enter the SMT workshop. Dust caused a typical case of equipment failure:
a placement device, boot phenomenon is garbled on the screen, at first thought that the
operator accidentally changed the machine data or software misuse, then there is suspected
battery problems, because the machine has been running well, And later check found that
the computer inside a lot of dust, clean the machine after the failure to eliminate.
6.3. Plant construction:
(a) The load on the floor has certain requirements, that is, the floor load must be greater
than or equal to 500kgf / m2, the equipment can be placed.
(b) Anti-static as the current production site must have a good anti-static measure,
production equipment must be well grounded, should be used three-phase five-wire
grounding method and independent grounding. Production site floor, table mats and chairs,
etc. should meet the anti-static requirements.
Specific
1 Personnel wristbands;
2 OS protective container;
3 OS protective desktop;
4 OS protective floor and mat;
5 Building ground;
6 Public ground;
7 Ground.
(c) Exhaust reflow and wave soldering equipment have exhaust requirements to ensure
adequate suction capacity. In addition to flue gas ventilation, but also must have enough
exhaust flow, such as 200m2 / h, to ensure that the wind out. In addition, but also to

Technical Specifications 21 | P a g e
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maintain a certain static pressure, such as 100Pa, the other exhaust pipe diameter also has
certain requirements.
(d) Lighting plant should have good lighting conditions, the ideal illumination for the
800LUX × 1200LUX at least not less than 300LUX is a visual inspection of the local must
ensure that lighting requirements.
(e) Vibration of the equipment to consider the impact of vibration will affect the accuracy
of precision equipment such as placement machine, while the placement machine vibration
will also affect the other equipment and construction, it should be on the environmental
vibration have certain requirements, taking into account the equipment on the
environment Impact. Equipment is best placed on the first floor, if necessary, take some
anti-vibration measures.
NB: Optimizing the specification is possible to improve it

Technical Specifications 22 | P a g e
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Technical Specifications
of Energy Meter

Technical Specifications 23 | P a g e
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Contents 2

1.1 SCOPE ................................................................................................................. 26

1.2 CODES AND STANDARDS ..................................................................................... 26

1.3 LIST OF CLIMATE PARAMETERS ............................................................................ 27

1.4 DESIGN AND CONSTRUCTION .............................................................................. 28

1.5 BASIC REQUIREMENTS......................................................................................... 28

1.6 CONSTRUCTION REQUIREMENT........................................................................... 29

1.7 Meter Display...................................................................................................... 34

1.8 Communication ports and Protocol ..................................................................... 35

1.9 Measuring Registries ........................................................................................... 36

1.10 Billing data .................................................................................................... 37

1.11 Billing history................................................................................................. 37

1.12 Billing period reset mechanism ...................................................................... 37

1.13 Load survey ................................................................................................... 37

1.14 Programmable parameters ............................................................................ 37

1.15 Event register ................................................................................................ 38

1.16 Anti-tamper and fraud detection requirement ............................................... 38

1.17 Real Time Clock (RTC) .................................................................................... 39

1.18 Battery .......................................................................................................... 39

1.19 Memory ........................................................................................................ 40

1.20 Self-Diagnostic feature................................................................................... 40

1.21 Software and support .................................................................................... 40

1.22 Life time of meter and recalibration/certification requirements ..................... 42

Technical Specifications 24 | P a g e
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1.23 Meter Markings ............................................................................................. 42

1.24 QUALITY ASSURANCE..................................................................................... 44

1.25 TESTING......................................................................................................... 44

1.26 Routine test ................................................................................................... 46

1.27 Acceptance Tests ........................................................................................... 47

1.28 Type Test Certificates..................................................................................... 47

1.29 PACKING........................................................................................................ 48

1.30 DOCUMENTATION ......................................................................................... 48

SUMMARY OF TECHNICAL PARAMETERS FOR SINGLE PHASE 5/60A DIGITAL ENERGY


METER ...................................................................................................................... 49

Technical Specifications 25 | P a g e
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1.1 SCOPE
1. This specification covers design, engineering, manufacture, testing, inspection and
supply of Single-phase,2-wire direct connected (5/60)A digital energy meter, for
EEU in order to measure AC electrical energy consumption for billing purpose. The
meter should have an accuracy class 1 for active energy. The energy meter should
be capable of recording and display energy in KWH, and maximum Demand etc.
2. It is not the intent to specify completely here in all the design and construction of
meter however the meter shall confirm in all respect to high standard of
engineering, design and workmanship shall be capable of performing in continuous
commercial operation which is acceptable to EEU, who will interpret the meanings
of drawings & specification and shall have the right to reject any work or material
which in its judgment is not in accordance there with. The offered meter shall be
complete with all components, accessories necessary for their effective and trouble-
free operation of the system for the purpose mentioned above. Such components
shall be deemed to be within the scope of bidders supply irrespective of whether
those are specifically brought out in this specification and / or the commercial order
or not.
1.2 CODES AND STANDARDS
The design, manufacture and performance of the single-phase energy Meter offered
shall in general comply with the latest issues including amendments of the following
standards, rules and acts:

IEC 62053-11 Electricity metering equipment (AC) - General requirements,


tests and test conditions - Part 11: Metering equipment, Class 0.5,
1 and 2

IEC 62053-61 Electricity metering equipment (AC) - Particular requirements –


Power consumption and voltage requirements

Technical Specifications 26 | P a g e
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IEC 60687 (1990) Alternating current static watt-hour meters for active energy
(classes 0.2 S and 0.5 S)Withdrawn, replaced with IEC 62052-
11 Ed.1.0 (2003) and IEC 62053-22 Ed.1.0 (2003)

IEC 62058-31-2001 Acceptance inspection–Part 31: Particular requirements for static


meters for active energy (classes0,2 S, 0,5 S, 1 and 2)

IEC 62052-11 Ed.1.0 (2003) Electricity metering equipment (AC) - General requirements,
tests and test conditions - Part 11: Metering equipment

IEC 62053 21 ed1.0 (2003- Electricity metering equipment (AC) - Particular requirements -
01) Part 21: Static meters for active energy (classes 1 and 2)

IEC 62056-21 Particular Requirement: Electricity meter equipped with a port


according to a reading device equipped with an RS-232 or USB

ISO/IEC 17025 Ed2.0 General requirements for the competence of testing and
(2005) calibration laboratories

In the event of direct conflict between various order documents, the precedence of authority
of documents shall be as follows -

I. Guaranteed Technical Particulars (GTP)

II. Specification including applicable codes & standards

III. Approved Vendor Drawings

IV. Other documents

NB: - Object Identification System (OBIS) defines identification codes for all data in
DLMS/COSEM compliant metering equipment. OBIS code identifies the
corresponding device value. It is a text string composed according to the OBIS
standard (OBIS code specification shall be as per IEC 62056-61)

1.3 LIST OF CLIMATE PARAMETERS

Item Parameter

Altitude from Sea Level Any altitude up to 3000m

Annual Rainfall 1250mm

Technical Specifications 27 | P a g e
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Period of exceptional Rains June to September

Ambient Air Temperatures:

Average +300c

Minimum -50c

Maximum 500c

Relative Air Humidity 70%

Wind Velocity:

Maximum wind (height above


ground level) 0-30m
35m/s
30-50m
45m/s

Isoceraunic Level Upto100 thunderstorm days/year

Seismic Zone Level 3 & 4

1.4 DESIGN AND CONSTRUCTION


1.5 BASIC REQUIREMENTS

The meter shall be designed and constructed for indoor installation and outdoor
installation, and suitable for operation under the following;

• Meter type: single phase, two wire ordinary energy meter, comprising of
measuring elements, display and memory.
• Operating voltage input: Voltage -30% to +20% Un(220V). However, the
meter should withstand the maximum system voltage
• Basic current : Ib =5A
• Maximum current (Imax): 60A
• The meter shall be able to continuously carry 120% of Imax meeting the
accuracy requirements.
• Starting current: 0.4% of Ib
• Reference frequency: 50HZ+5 %
• Accuracy class: class 1 active.
• Meter constant: - Impulse/unit.
• Mechanical requirement: as per IEC standard.
• Power factor: zero lag – unity- zero lead
• Calibration: meter shall be calibrated through software at factory and
modification in calibration shall not be possible at site by any means or

Technical Specifications 28 | P a g e
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external influence. However, configuration of parameter allowed for field
reconfiguration shall be possible through wired communication.
• Protective class II as per IEC62052-11-2003.
• Protection class: IP 54 (IEC 60529), Meter terminal section shall be IP 33 or
better
• AC voltage test for 1 Minute:4KV (Altitude factor shall be consider as per
IEC62052-31-2015 clause 6.10.2.7)
• Short circuit current:30 times Imax for 0.5 cycle or better as per testing
procedures listed in IEC standard
• Impulse voltage test 1.2/50µs: 8 KV (peak), or better as per testing
procedures listed in IEC. (Altitude factor shall be consider as per IEC62052-
31-2015 clause 6.10.2.7)
• Environmental condition: as per the clause 2.
• Initial startup: meter shall be fully functional within 5 seconds after reference
voltage is applied to its terminals
• Display: Backlit LCD, minimum 8 digits
• Software and communication capability: The bidder shall supply software
for wired (CMRI/HHU and laptop)
• Communication layer protocol: The protocol for data exchange shall be
DLMS/COSEM but the meter shall support IEC 62056-21 for optical probe
connection.
• Electromagnetic compatibility: as per IEC standard
• Limits of error due to influence: - as per IEC62053-21
• Meter ID: Up to (7) digits
• Internal power supply:≥1200mAh Lithium Battery, or better
• Power consumption of Voltage Circuit:<2watt and <10VAas per IEC62053-
21-2003
• Power consumption of Current Circuit: Max. 4VA as per IEC62053-21-2003
• Load profile function: -(KW, KWH, KVA, KVAH), VOLTAGE, Hz, Power
factor, harmonics, & CURENT for a period of at least twelve (12) months
for 60 minute intervals.
1.6 CONSTRUCTION REQUIREMENT
1.6.1 Meter Body
The meter body should have the following requirement.

a) Base body and top cover shall be made of UV stabilized, high impact, and
smooth finish, unbreakable high-grade flame-retardant insulating material of
good dielectric and mechanical strength and also UV resistant and high
resistance to weathering material.
b) Base body shall be Opaque
c) Top cover shall be opaque/ translucent with transparent viewing window. If the
meter cover is not made from transparent materials the meter reading window

Technical Specifications 29 | P a g e
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shall be made of glass or a clear/transparent - flame retardant, high UV
resistance, high tensile and impact strength, permanently fastened to the meter
cover. It shall not be possible to remove the cover without breaking it.
d) Top cover and base should be ultrasonically welded.
e) Meter body shall be sealed in such a way that opening of meter base and cover
is not possible without breaking the seals.
f) Thickness of meter body (Base and Terminal cover) shall be 2mm minimum.
g) Only unidirectional screws to be used on meter cover wherever required.
h) Usage of equivalent material shall be with prior approval of EEU.
1.6.2 Terminal Block
The terminal block should have the following requirement.
a) The terminal block shall be moulded type made of non- hygroscopic, flame-
retardant material having good dielectric and mechanical strength.
b) The moulded terminal block shall be made from best quality phenol
formaldehyde Poly carbonate conforming to IEC (latest amended) having
adequate insulating properties and mechanical strength with brass inserts for
connecting terminals.
c) The terminal block should satisfy all the conditions specified in IEC 62052 - 11.
The material of the terminal block should fulfil the requirement of following
tests:
• The flame retardant rating of V0 as per UL 94 testing.

• The glow wire test for temperature of 9600C. As per IEC60695-2-1

• Heat deflection temperature (HDT) test of 135 0C. As per IS075 or ASTMD-
648

• Ball pressure test at 1250C. As per IEC 60335-1

d) Usage of equivalent material shall be with prior approval of EEU.


e) Terminal block shall be capable of passing the tests as per IS0-75 for a
temperature of 1350C and pressure of 1.8MPa.

Technical Specifications 30 | P a g e
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f) The terminals shall be designed so as to ensure adequate and durable contact
such that there is no risk of loosening or undue heating.
g) Terminal block shall be such that the risk of corrosion due to contact with other
metal part is minimized.
h) Electrical connections shall be designed such that contact pressure is not
transmitted through insulating material.
1.6.3 Terminal Cover
The terminal cover should have the following requirement.
a) Material –UV stabilized transparent polycarbonate cover
b) Provision of sealing at one point through sealing screw.
c) The sealing screws shall be held captive in the terminal cover.
d) The terminal cover shall be extended type. It Shall be fastened in position
from the front by sealing screws. So that access to the terminals is not
possible (even with thin metallic wire) without breaking the seal.
e) Terminal cover should have provision for cable entry from bottom.
f) Terminal cover shall have sufficient space for incoming and outgoing cable
such that these can pass without stressing and damaging the terminal cover.
g) Diagram of external connections should be embossed on clearly on inside
portion of terminal cover. Meter terminals shall also be marked and this
marking shall appear in the above diagram. Stickers of any kind will not be
accepted.
1.6.4 Terminals
The terminals should have the following requirements.
a. Terminals shall be suitable up to 25 Sq. mm aluminium/copper cable.
b. Two no's flat head screws per terminal shall be provided.
c. Material of terminals should be brass or tinned copper. Terminals shall be tested
for continuous current of 150 % Imax.
d. Terminals shall be clearly marked for phase/neutral/incoming/outgoing etc. this
marking shall appear in the connection diagram.
e. Clearances and creepage shall be as per IEC60947-1-2014.

Technical Specifications 31 | P a g e
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f. The terminals and connections shall be suitable to carry up to 120 % of Imax
continuously.
g. The manner of fixing the conductors to the terminals shall ensure adequate and
durable contact such that there is no risk of loosening or undue heating.
1.6.5 Screws
All electrically live screws shall be of brass/nickel tin-plated. All other screws shall
be electro plated.
1.6.6 Electrical Diagram
Meter connection diagram shall be engraved inside the terminal cover or it shall be
printed on material that can be fixed inside the cover without deterioration with time.
1.6.7 Fixing arrangement
The fixing arrangement should have the following requirements.

a. The meter shall have minimum three fixing holes, one at the top for mounting
and two at the bottom, inside the terminal cover.
b. The top hole shall be key hole type on the back of the meter base so that hanging
screw is not accessible after fixing of the meter and it shall not be possible to
remove the meter from the hanging screw without removing the terminal cover
and screws behind the terminal block cover.
c. The lower fixing hole/s shall be provided at the bottom, inside the terminal
cover. Any alternate better arrangement shall also be considered for acceptance.
d. All the fixing holes shall be such designed that once the meter is mounted; the
screw heads shall not be accessible. Manufacturer shall provide the appropriate
fixing screws along with the meters.
1.6.8 Ingress protection
Ingress protection should have the following requirements.
a. IP 54 or better as per IEC60529, but without suction in the meter.
b. Meter shall comply requirement of IEC60529
1.6.9 Output device
The output device should have the following requirements.
a. Meter shall have flashing LED visible from the front to represent
energy recording. Resolution shall be such that satisfactory accuracy

Technical Specifications 32 | P a g e
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test can be conducted at the lowest load in less than 5 minutes and
starting current test in less than 10 minutes.
b. Meter shall have provision on LCD for indicating data communication
in progress.
c. Meter shall have indicator on LCD for displaying the status of load
switch.
1.6.10 Meter sealing arrangement
Meter sealing should have the following requirements
a. Reliable sealing arrangement shall be provided to make the meter tamper
evident and to avoid fiddling or tampering by unauthorized persons.
b. Sealing should be in accordance with IEC and EEU metering regulations with
latest amendments.
c. Approval shall be taken from purchaser for location of seals.
1.6.11 Manufacturer’s seals
Manufacturer’s seals should have the following requirements
a. Manufacturer has to provide one polycarbonate seal on either side/front of the
meter.
b. Two hologram sticker seals on both sides of meter with logo of EEU/
manufacturer and the polycarbonate and sticker seals having the same number
as that of the meter Sr. No preferable with QR Code.
c. One no. polycarbonate seal in loose condition to be provided for terminal cover
of the meter.
The Serial Number of Meter, Polycarbonate Body Seal/Sticker Seal and Loose Seal
for Terminal Cover shall be same.
1.6.12 Seal record
Record of all seals shall be forwarded to purchaser with each lot. The manufacturer
will also provide the software in adequate numbers as per EEU's requirement for
tracking and recording of seals. A connected mobile application can also be used to
digitize metering operations from installation to meter reading to meter audits free of
charge.

Technical Specifications 33 | P a g e
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1.7 Meter Display
The measured value(s) should be displayed on a Liquid Crystal display (LCD)
register. The display should have backlit capability for easy reading. When the LCD
is placed at a constant temperature of 65oC for a period of 30 minutes in operating
condition and 80oC for 30 minutes under de-energized / storage condition, it should
not get deformed. Dot Matrix type LCD will not be acceptable.
1.7.1 Viewing angle
a. Display should have viewing angle 35 degree up and down from eye level.
b. The display visibility should be sufficient to read the meter mounted at height
of 0.5m as well as at the height of 2m.

1.7.2 Size of characters (eight segment display)


Minimum Height x width (8mm x 3.6mm)
1.7.3 LCD Digits
The Total KWH measured is stored internally in the memory. The total KWH is
displayed on the LCD using 8 digits with three decimal points. Any value after
99999.999 will be displayed on the LCD using 6 digits with two decimal points, and
any value after 999999.99 will be displayed on the LCD using 7 digits with one
decimal point. Furthermore, any value after 9999999.9 will be displayed on the LCD
using 8 digits without decimal points and after the value reaches 99999999 it will
return to 0 with the rollover count incremented by 1.
1.7.4 LCD language
English
1.7.5 Display mode
Following parameters should be displayed in auto scroll with programmable interval.

No. Parameter Display time


1 LCD test 5 sec
2 Meter serial no. 5 sec
3 Date 5 sec
4 Time 5 sec
5 Cumulative kWh 15 sec
6 Current month MD 5 sec
7 Instantaneous voltage 5 sec
Technical Specifications 34 | P a g e
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8 Instantaneous current 5 sec
9 Instantaneous kW 5 sec
10 Tamper event of meter cover open with date and time 5 sec

Permanent Display on LCD

a. Supply indication
b. Earth Load Indication (If conditioned occurred)
c. Meter cover forcibly open Tamper event.
1.7.6 On-Demand mode through push button (alternate display mode)
a. Cumulative active energy (KWH) for each calendar month for
previous six months with display of month.
b. Maximum demand (KWMD) in a calendar month for previous twelve
months with date & time.
1.7.7 Display Life time
The display should be LCD with the lifetime of >20 years.

1.8 Communication ports and Protocol


1.8.1 Communication port
Optical port

The meter should have a galvanically isolated optical communication port for data
communication with CMRI / Laptop. The port should be compatible with IEC
1107/PACT/ANSI. Adequate sealing provision should be provided.

The optical interface with baud rate minimum from 2400 up to 9600 bit/sec be customized,
the default is 9600 bps. The user can program meter by the time and date or download
recording data through this optical port (all the data through CRMI or HHU or other
devices).It should be compatible for data transfer over RS 232 or RS 485 standard.

Meter shall have an additional communication port USB for periodic data transfer. Both
optical port and USB port should work independently. Failure of one (including display)
should not affect the working of other. And a recent standard USB interface Port is required
for periodic data transfer and to connect reading device whenever required.

Technical Specifications 35 | P a g e
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The communication protocol is in line with DLMS/COSEM. The meter can be configured
via this interface based on preset access levels (All Meter data can be extracted via the
Optical port).

When communicating, the energy meter display device must display communication
symbols to facilitate observation of whether the communication work is working properly.

1.8.2 Protocol
Meter shall operate on open DLMS protocol and will be individually addressable
DLMS/COSEM complaint as per IEC standard. Other protocols shall not be acceptable.
DLMS/COSEM certification shall be attached along the offer

1.8.3 Data downloading cable


a. Optical port should be provided with a minimum of 0.4-meter cable, having
optical sensor at one end and D type female. 9 pin connectors on another end.
Cable should be suitable for downloading meter data. It should have a life of 5
years.
b. Both meter and sensor should have mechanical arrangement, so as sensor can
be fitted on meter without any tool and without any compromise on alignment
and sensitivity.
1.9 Measuring Registries
• Meter should have the ability of measuring and recording active Energy.
• Instantaneous Voltage
• Instantaneous Current
• Instantaneous Load KW
• Meter Sr. No
• Record cumulative active energy, KVAH for each tariff or TOU channel
• Measuring quantity for energy should have following resolutions: for Active
Energy (Min 0.01 kWh resolution).
• Meter should measure phase current Voltage, current, neutral current, active
power, etc. (True RMS)
• Meter should measure Apparent power, power factor, frequency of power
grid
• Measuring and recording maximum demand of active should be based on
configurable time intervals and sub intervals (sliding mode).
• Meter should have pulse output (LED) for meter accuracy class test
of active (fix impulse/kwh).
• Meter should measure the energy from both phase and neutral (which one is
larger) by same accuracy.

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1.10 Billing data
Billing data should have the following requirements.
a. At the end of each billing cycle, meter shall generate and store in
memory parameters as per IEC standard
b. Support for selective access shall be provided for billing parameters as
per IEC.
c. The current cycle billing parameters shall be readable as the values of
the latest billing period, on demand.
1.11 Billing history
The meter shall have sufficient non-volatile memory for recording of billing
parameters (Cumulative kwh at the time of reset and KWMD) for the last 12
months.

1.12 Billing period reset mechanism


As per IEC standard.

1.13 Load survey


Following parameters shall be measured and recorded at the end of each 30 min
interval for last 60 days.
i. Real time clock, date and time
ii. Voltage
iii. Block energy KWH
iv. Voltage- average values during the block period time.
v. Energies consumption during the block period.
vi. All parameters are stored at the end of capture period.
vii. The time stamp shall be at the end of capture period.
viii. Selective access shall be provided as per IEC standard.
1.14 Programmable parameters
Following parameters can be programmed locally by CMRI via proper access writes.
Every transaction shall be logged in non-volatile memory of the meter with date and
time stamp.

i. Real time clock, date and time


ii. Demand integration period

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iii. Profile capture period
iv. Single action schedule for billing dates
v. Activity calendar for time zones
1.15 Event register
The meter shall be capable of event recording, which shall include but not limited to the
following: record a considerable amount of data for extended periods of time.

• Power ups and power downs with date and time stamp
• Meter current overload
• Meter over voltage and under voltage
• Individual phase failure with date and time stamps.
• Over and under voltage based on a pre-set threshold with date and time
stamp;
• Battery voltage status;
• Meter errors,
• Date and time of last programming/parameterization.
• Date and time of last end of billing period
• Firmware upgrade
• Terminal cover removal, event during a power failure
• Main meter cover removal, event during a power failure
• Magnetic detection, at least 0.5mT
• Bypassing neutral
• Interchanging incoming and outgoing leads
The LCD display events that have occurred. The events displayed shall
include but not limited to the following Memory status Stores up to 400
events.

- Meter errors
- Phase failures
- Battery voltage status
- Alarms
- Terminal cover removal
- Magnetic detection, at least 0.5mT
- Events should be logged with a date/time stamp.
1.16 Anti-tamper and fraud detection requirement
Meter should detect and record physical tamper attempts (fraud and violation). Some
of these tamper attempts are as follows.
• Incoming and outgoing interchanged
• Phase and neutral interchanged
• Incoming neutral disconnected, outgoing neutral and load connected to earth

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Incoming neutral disconnected, outgoing neutral connected to earth through
resistor and load connected to earth
• Incoming neutral connected, outgoing neutral connected to earth through
resistor and load connected to earth
• Incoming (Phase and Neutral) interchanged, load connected to earth.
• Incoming and outgoing (Phase and Neutral) disconnected, load connected to
earth.
• Neutral Missing
• Reverse energy
• Big Magnetic field (lower than 0.5mT meter accuracy class should not be
affected and bigger than 0.5mT should be recorded as tamper, Meters should
not be failed to magnetic fields up to 200mT)
• Terminal and Meter cover removal
1.16.1 Tamper indication
Appropriate Indications/Icons for all tampers should appear on the meter display
either continuously or in auto display mode. There should be separate LED
indicator.

1.16.2 Tamper logics


A logic sheet for tamper/ event detection and logging shall be submitted for
purchaser's approval. Following details should be provided for each tamper in tabular
form
a. Detailed Tamper logic
b. Threshold values
c. Persistence times
d. Restoration time
e. Event count
f. Cumulative energy- kWh
1.17 Real Time Clock (RTC)
The meter shall have internal real time crystal clock to set date and time. The Real
Time Clock (RTC) shall have long life (10 Years),it should be with permanent Non
Rechargeable Battery. RTC shall have separate battery backup. Meter should have
capability of Time synchronization through optical port with proper authentication.

1.18 Battery
The battery should be Lithium-ion battery with guaranteed shelf life of 10 years and
capacity life of 15 years. Lithium thionyl Chloride battery will be preferred. In case

Technical Specifications 39 | P a g e
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battery removal or total discharge same should not affect the working & memory of
the meter even in case of single wire power condition. RTC shall have separate
battery backup.

The meter/battery found defective within the above guarantee period shall be
replaced by the supplier free of cost within 60 days of the receipt of intimation of
failure / defect.

1.19 Memory
Non-volatile memory independent of battery backup, memory should be
retained up to 20year without any auxiliary power.

1.20 Self-Diagnostic feature


Meter shall have self-diagnostic for the following
a. Date and RTC.
b. Battery.
c. Non-volatile memory.
d. Display
Advanced security outlined in IEC standard shall be provided.

1.21 Software and support


a. The bidder shall supply following software including required training and manuals
to use this software free of cost
I. CMRI: for HHU/CMRI Device and laptop. HHUs can be android or windows
based.
II. Base Computer Software (BCS) for viewing the data downloaded through
CMRI/HHU.
b. Bidder shall ensure integration of any of this software with any of EEU’s system
during the life of meter free of cost. EEU will provide all the required support for
integration activity.
c. The bidder should provide DLMS compliance for communication with the meter
at Optical port.

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1.21.1 Software for HHU/Laptop
The manufacturer has to provide software capable of downloading all the data stored
in meter memory through CMRI. The CMRI software shall work both on SANDS &
Analogic CMRI devices.
Along with software for traditional CMRI devices bidder shall also provide software
for android or windows based HHUs.

1.21.2 Base Computer software


Licensed Software with the following features should be supplied for free.

1.21.3 Operating System


BCS should be compatible for Windows XP, Vista, 7, 8 and 10.

1.21.4 Security
System shall be password protected where user can login only if login ID is provided
by administrator. BCS shall have rights management system so that access rights can
be provided as per requirement to maintain security.

1.21.5 Data access


BCS shall be capable of accessing complete data stored in memory locally through
CMRI/serial port of PC. BCS should have polling feature with option of selecting
parameters to.

1.21.6 Database
BCS shall maintain master data base according to desired area, location, and region
etc.

1.21.7 Reporting
a. BCS shall have option of user defined report generation in format of Excel,
Word and CSV etc.
b. BCS shall have capability to export data in ASCII format at desired location
so that the same could be integrated with our billing data for processing.
c. All the data available in the meter shall be convertible to user defined ASCII
file format.
1.21.8 Training
Manufacture shall impart training to EEG (EEMI) personnel for usage of software

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1.21.9 Data transfer rate
BCS and communication ports should support data transfer rate of 9600 bps
(minimum).

1.21.10Data downloading cable


a. Optical port should be provided with 0.4meter cable, having optical sensor at
one end and D type female. 9 pin connectors on another end. Cable should be
suitable for downloading meter data. It should have a life of 5 years.
b. Both meter and sensor should have mechanical arrangement, so as sensor can
be fitted on meter without any tool and without any compromise on alignment
and sensitivity.
1.22 Life time of meter and recalibration/certification requirements
The meter life time shall be a minimum of 20 years. Meter recalibration requirement
period shall not be less than 10 years. The meter must be able to be recertified by the
user.

Type test certificate for accelerated life time should be submitted from
KEMA/NEMA/IEC certified laboratories. If the type test certificate provided is
different from KEMA/NEMA/IEC, the testing agency shall be ISO certified for testing
the item and the testing report shall be traceable and signed and approved by the testing
company.

REPLACEMENT OF DEFECTIVE METERS

The meters declared defective by the EEG (EEMI) shall be replaced by the supplier up
to the full satisfaction of Ethiopian Electric Utility at the cost of supplier. Failure to do
so within the time limit prescribe shall lead to imposition of penalty of twice the cost
of meter. The same may lead to black listing even, as decided by EEG. In this
connection the decision of EEG shall be final.

1.23 Meter Markings


All nameplate markings shall be in English languages. The phases and number of wires
shall be marked in text, not graphical symbols. All markings shall be resistant to solar
radiation.

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The meter constant shall be marked, product trademark, type, model, serial number,
voltage, basic/rated current, frequency, imp/kWh, class, IP, manufacturing year,
Purchase order Number & Date.

The nameplate shall be marked "Property of EEU”. “Tampering with this meter is
punishable by law.” EEU’s logo will be printed on the nameplate. These marks shall
be put in Amharic also.

In addition to the requirements of IEC 62052-11, 62053-21 and IEC 61036, 61030,
each meter shall have a unique identification number indelibly marked on the
nameplate. The identification number sequence will be advised at the time of ordering.
This identification shall be additional to the maker's serial number. Supplied with bar-
coded type, code /serial number label.

The name plate should have the following details.

a. Meter SL no.
b. Property Number.
c. Manufacture's name
d. EEU’s logo and name
e. IEC standards
f. Firmware version for meter
g. Reference voltage
h. Operating frequency
i. Meter constant (imp/kwh)
j. Class index of meter
k. Purchase order no. And date
l. Guarantee from the date of manufacture (5 years)
m. Meter type- (1P-2W)
n. Current Rating- (5-60) A
o. Place of manufacture
p. Meter Year of manufacture- YYYY
q. Bar coded serial number of meter along with manufacturing date.

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1.24 QUALITY ASSURANCE
The manufacturer shall possess the latest ISO Quality Assurance Certification for the
design, manufacture and testing of kWh meters. In the event the meters manufactured
at the sub vendor premises of the manufacturer, then sub vendor shall possess ISO
9001: 2000 Quality Assurance Certificate.

In the event of new vendor, the technical committee will do the factory visit & confirm
the factory validation for same.

The Bidder shall furnish a copy of the ISO Certificate certified as true copy of the
original from the manufacturers, along with the offer.

If the following items are purchased from other manufacturers, they shall have ISO
Quality Assurance Certification for the manufacture of same for the plant where the
manufacture is done. The Bidder shall furnish copies of the ISO Certificates certified
as true copies of the originals from the manufacturers, along with the offer;

Manufacturer shall have in-house meter testing facility comply with the requirements
of ISO/IEC: 17025: 2005.

Proof document shall be submitted to prove this accreditation.

1.25 TESTING
The meters shall be tested in accordance with the requirements of IEC 62053-21:2020,
IEC62055-31:2005 and provisions of this specification. It shall be the responsibility of the
supplier to perform or to have performed the tests specified in their premises or third-party
accredited laboratory.

The bidder shall summit copies of type test reports for each type of meter offered with the
tender for technical evaluation. The type test reports shall have been issued by a third-party
testing laboratory, accredited to ISO/IEC 17025. The accreditation certificate to ISO/IEC
17025 for the same third-party testing laboratory used shall also be submitted with the
tender document (all in English language).

If the employer has a doubt on the type test report, it has a right to order a new type test
and witness without additional cost

Technical Specifications 44 | P a g e
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Routine and sample test reports for the meter to be supplied shall be submitted to EEG for
approval before shipment/delivery of the goods and components.

The supplier shall replace without charge to EEG the meters, which up on examination,
test or use; fail to meet any of the requirements in the specification.

The following tests shall be conducted on the meter as per IEC 62053-21:2003 and other
relevant standards:

1.25.1 Type Test


1.25.2 Testing on Insulation properties
• Impulse voltage test.
• Ac high voltage test.
• Insulation test.
1.25.3 Testing on Accuracy Requirement.
• Tests on limits of error.
• Interpretation of test results.
• Test of meter constant
• Test of starting conditions.
• Test of No-load condition.
• Test of ambient temperature influence.
• Test of repeatability error.
• Test of influence of quantities.
1.25.4 Testing on Electrical parameters.
• Test of power consumption
• Test of influence of supply voltage
• Test of influence of short term over currents.
• Test of influence of self-heating
• Test of influence of heating
• Test of influence of immunity to earth faults
1.25.5 Testing on Electromagnetic compatibility.
• Radio interference measurement
• Fast transient burst test
• Test of immunity to electrostatic discharges
• Test of immunity to electromagnetic HF fields.
1.25.6 Testing on mechanical requirements.
• Vibration test
• Shock test
• Spring hammer test
• Protection against penetration of dust and water
• Test of resistance to heat and fire
1.25.7 Functional test.
• Open cover tamper test

Technical Specifications 45 | P a g e
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• Decrement of units when connected to load.
• Test to disconnect supply if load/current exceeds the present value of meter’
1.26 Routine test
The following routine tests as per IEC 62053-11-2003, IEC62052-21-2004 or
equivalent shall be carried out on all the meters ordered.
1.26.1 Testing of Accuracy
• 400% basic current, reference voltage and at unity power factor
• 400% basic current, reference voltage and at 0.5 lagging power factor
• 200% basic current, reference voltage and at unity power factor
• 200% basic current, reference voltage and at 0.5 lagging power factor
1.26.2 Testing of Starting current
1.26.3 Testing on No-load Condition
1.26.4 Register Test
1.26.5 Verifying minimum range of further adjustment
1.26.6 Impulse and AC voltage test
1.26.7 Test of insulation resistance
1.26.8 Additional test.
To verify the effect of high temperature the meter shall conform to the test
stipulated below. Subject the meter to 60oC for 24 hours while energizing the
voltage circuit at reference voltage and current circuit at zero current and
stabilize at reference condition for 4 hours. The variation in percentage error
shall not exceed:
A. 1 when the meter operates on 0.05 Ib at unity power factor.

B. 0.5 when the operates on Ib at unity power factor and

C. 0.5 when the operates on Ib at 0.5 lagging power factor.

1.26.8.1 Glow wire testing for polycarbonate material


1.26.8.2 Accuracy tests in the presence of harmonics
1.26.8.3 Influence of DC and even harmonics
1.26.8.4 Measurement of total energy-effect of harmonics
1.26.8.5 Magnetic induction of external origin (AC & DC)

1.26.9 Minimum testing facility.


The manufacturer shall have the necessary minimum testing facilities for carrying out the
following Routine tests

Technical Specifications 46 | P a g e
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1.26.9.1 AC high voltage test
1.26.9.2 Insulation resistance test
1.26.9.3 Test of limits of errors
1.26.9.4 Test of starting conditions.
1.26.9.5 Test of No-load condition.
1.26.9.6 Test of ambient temperature influence.
1.26.9.7 Test of repeatability error.
1.26.9.8 Tests of power consumption.
1.26.9.9 Tamper conditions as per the specification
1.26.9.10 Transportation test
NB: - the manufacturer shall have duly calibrated equivalent series resistance (ERS)
meter of Class 1 accuracy or better.
The supplier shall provide all routine test reports for entire offered quantity of
energy meters in CD to the inspecting offers.
1.27 Acceptance Tests
One percent of energy meters shall be selected for testing from the total quantity.
The following tests shall be done for the selected energy meters: -
• physical examination of the meters
• Testing of Accuracy
• Testing of Starting current and No-load Condition
• Register Test
• Verifying minimum range of further adjustment
• Impulse and AC voltage test
• Test of insulation resistance
• Testing of power consumption
• Testing on influence of supply voltage
• Testing on influence of self-heating
• Testing of Immunity to earth fault
• Testing of short time over current
1.28 Type Test Certificates
Type test reports for the tests shall be obtained from one of the Internationally
Recognized Institutions like KEMA/ National Metrological Laboratories or
equivalent. Each page of the test report shall be certified and stamped by the Testing
Authority. The client shall request Original Type Test Reports/Test Certificates
before the issue of award letter for perusal if considered necessary.

Technical Specifications 47 | P a g e
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1.29 PACKING
The whole of the materials and equipment shall be packed in cartons / crates suitable
for vertical / horizontal transport as the case may be, and suitable to withstand
handling during transport and outdoor storage during transit. The supplier shall be
responsible for any damage to the equipment during transit, due to improper and
inadequate packing.

The easily damageable material shall be carefully packed and marked with the
appropriate caution symbol. Wherever necessary, proper arrangement for lifting,
such as lifting hooks etc., shall be provided. Supplier without any extra cost shall
supply any material found short inside the packing cases immediately.

All cases shall bear at least the identification mark relating to the appropriate shipping
documents, the contents and total weight.

Each case, package or bundle shall contain a packing list in a waterproof envelope.
All items of material and equipment shall be clearly marked for easy identification
against the packing list.

The identification mark shall consist of the following information in sequence and in
frame commensurate with the size of package:

1.30 DOCUMENTATION
The technical documents to be submitted (all in English) shall include the following:

a. Meter drawing giving all the relevant dimensions.


b. Wiring diagrams.
c. Users and operational manuals.
d. Copies of the manufacturer’s catalogues, brochures, drawings and technical data:
e. Sales records for the last five years and at least four customer reference letters;
f. Details of manufacturing capacity and the manufacturer’s experience;
g. Copies of valid type test certificates and reports by an independent third-party
testing laboratory accredited to ISO/IEC 17025; type test certificates and reports of

Technical Specifications 48 | P a g e
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offered meter carried out within the last five (5) years shall be deemed valid. The
test certificates shall bear the product serial number of energy meter on the offer
h. Copy of valid accreditations certificate to ISO/IEC17025 for the third-party testing
laboratory.
i. Evidence of the manufacturer having supplied a minimum of 50,000 pieces of the
meter type offered to similar utilities in the past five years.
j. Copies of DLMS/COSEM certificates
k. Current e-mail addresses, fax and telephone numbers of the national/international
testing/calibration laboratories and meter certification bodies used to test the meter
on offer.
l. The supplier shall provide the test results of all the meters supplied in soft copy in
a format that shall enable a quick search of a particular meter number and its results.

SUMMARY OF TECHNICAL PARAMETERS FOR SINGLE PHASE 5/60A


DIGITAL ENERGY METER

Guaranteed Technical Parameters

S. Offered by
No Description Required by EEG bidders

1 Manufacturer

2 Country of Origin

3 Accuracy class Class 1 active energy

4 Mode of operation Post-paid

5 IEC STANDARD IEC62052/IEC60053/IEC62056-


21/ISO/IEC17025 Edition 2

6 Phase Single Phase two-wire system

7 Reference voltage(V) 220 V

8 Frequency range (Hz) 50 ± 5 % HZ

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9 Operating Voltage Voltage -30% to +20% of V ref. However, the
meter should withstand the maximum system
voltage.

10 Basic current Ib 5A

11 Maximum current Imax 60A

12 Starting current 0.4% Ib

13 The Total KWH measured is stored internally


in the memory. The total KWH is displayed on
the LCD using 8 digits with three decimal
points. Any value after 99999.999 will be
displayed on the LCD using 6 digits with two
decimal points, and any value after 999999.99
will be displayed on the LCD using 7 digits
Energy register and
with one decimal point. Furthermore, any
Display
value after 9999999.9 will be displayed on the
LCD using 8 digits without decimal points and
after the value reaches 99999999 it will return
to 0 with the rollover count incremented by 1.
Minimum Height x width (8mm x 3.6mm).
Non-volatile memory shall have a minimum
retention time of 20 years.

14 Calibration a) LED shall emit pulse proportional to KWH


being registered for on the spot / lab calibration
/testing.

15 Meter Sealing As per the stated requirement

16 Indication Separate LED indicator shall be provided for


wrong connection phase and neutral
interchange, neutral disconnected and load
earthling.

17 Anti-tamper features I/C & O/G Interchanged Phase & Neutral


Interchanged I/C Neutral Disconnected, O/G
Neutral & Load Connected to Earth. I/C
Neutral Disconnected, O/G Neutral Connected
to Earth Through Resistor & Load Connected
to Earth. I/C Neutral connected, O/G Neutral

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Connected to Earth through Resistor & Load
Connected to Earth. I/C (Phase & Neutral)
Interchanged, Load Connected to Earth. I/C &
O/G (Phase or Neutral) Disconnected, Load
Connected to Earth.

• Single wire temper (Neutral Missing)


• Reverse energy
• Neutral wire energy measurement
• Welded meter body Tamper history
18 Tamper Logging The meter should detect the following
tampering

a) The meter input and output terminals are


inter changed.

b) earth tamper

c)external magnetic disturbance

d)top cover and terminal cover open

e) connection related tampering

f) Abnormal Power Off

g) Low Voltage

19 Power consumption a) Less than 2 W &10VA in voltage circuit

b) Max. 4VA in current circuit

20 Meter supply a) Self powered for phase and neutral.

b) The meter shall not get damaged if line


voltage is applied to neutral for 5 minutes.

21 Battery Maintenance Free Lithium

22 Withstanding surge 8KV(Peak)


voltage

23 Ac withstand voltage for 4KV


1 minute

Technical Specifications 51 | P a g e
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24 Mechanical requirement As per requirement

25 Clock accuracy 0.5s (in 24 hours)

26 Battery capacity 1200mAh

27 Battery life Guaranteed shelf life of 10 years and capacity


life of 15 years

28 Data storing time after 20 Years


power outage

29 Tariff block 4

30 Measured Value KWH, MD in KW

31 Display Parameters Real time, Date, Serial No of meter,


Cumulative kWh, Max. demand, Current &
Voltage, LCD Test,

Instantaneous current, Voltage and KW.

32 Maximum Demand Meter shall store MD in every 30 min. period


registration along with date & time. At the end of every 30
min, new MD shall be computed & compared
with previous MD and store

33 Additional points Supplier shall supply Base Computer Software


(BCS) required for CMRI or HHU reading.
Supplier shall provide meter reading protocols.
Protocol shall be as per standard protocol (may
be DLMS).

Meter data consisting of all parameters shall be


read by CMRI and downloaded on PC in
minimum possible time

34 Guarantee/Warranty 5 years

35 Communication Protocol IEC62056-21

a) Local communication port


The energy meter shall have a galvanically
isolated optical communication port located in

Technical Specifications 52 | P a g e
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front of the meter for data transfer to or from a
DOS based hand held Data Collection Device.

b) USB communication port

Meter shall have an additional communication


USB port for periodic data transfer. Meter shall
operate on open DLMS protocol and will be
individually addressable

36 Material of meter base Polycarbonate/or better


and cover

37 Protection Class IP54

38 Dimension Height x width x depth ((150-200) mm x (120-


150) mm x (40-90mm))

39 Meter Weight Not more than 1kg

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