course content plc as per real pars
ChatGPT said:
When you refer to "PLC" (Programmable Logic Controller) course content, I assume you're
asking for an outline of topics typically covered in a PLC training course. The content of a PLC
course usually varies based on the course level (beginner, intermediate, advanced) and the
specific PLC brands and models being taught. However, here’s a general course structure based
on real-world practices (RPA—Real Pars Automation, or similar industry practices):
1. Introduction to PLC
What is a PLC?
Applications of PLC in industries (automation, control systems, etc.)
Types of PLCs (Compact, Modular, Rack-mounted)
PLC components:
o CPU (Central Processing Unit)
o I/O (Input/Output) modules
o Power supply
o Communication modules
2. PLC Hardware and Software
Overview of PLC components (input/output modules, memory, power supply)
Working principles of PLC
PLC programming languages (IEC 61131-3 standard)
Overview of PLC software (e.g., RSLogix, TIA Portal)
Differences between hardware and software configuration
3. PLC Inputs and Outputs
Types of inputs (digital and analog)
Types of outputs (digital and analog)
Wiring and configuring I/O devices (sensors, actuators, etc.)
Troubleshooting I/O devices
Understanding I/O addressing
4. PLC Programming Basics
Introduction to programming languages:
o Ladder Logic (LD)
o Function Block Diagram (FBD)
o Structured Text (ST)
o Instruction List (IL)
o Sequential Function Chart (SFC)
Writing simple programs
Basic instructions (contacts, coils, timers, counters)
Boolean logic and its application in PLC programming
5. Advanced PLC Programming
Timers and counters (TON, TOF, RTO, CTU, CTD)
Data handling and manipulation (comparison instructions, move instructions)
PID Control Loop basics
Math functions (addition, subtraction, multiplication, division)
Subroutines and Functions
Using tags and variables
6. PLC Communication Protocols
Understanding communication in industrial systems (Ethernet/IP, Modbus, Profibus, etc.)
Serial communication (RS232, RS485)
Networking PLCs together
Remote monitoring and control
7. PLC Troubleshooting
Common PLC faults (communication errors, I/O malfunctions)
Reading and interpreting error codes and diagnostics
Using PLC software for troubleshooting
Hands-on troubleshooting with real PLC systems
8. Industrial Applications and Case Studies
Real-world examples of PLC applications in industries such as manufacturing, process
control, and automation.
Case studies to understand complex system designs
PLC in SCADA systems and integration with HMI (Human Machine Interface)
Control system architecture design
9. Advanced Control Systems and PLC Integration
Integrating PLC with SCADA or DCS systems
Human-Machine Interface (HMI) basics and configuration
PLCs in automated production lines
Real-time data collection and monitoring
10. PLC Programming Simulation & Hands-on Practice
Simulating PLC programs using software (e.g., Siemens S7, Allen-Bradley Studio 5000)
Hands-on exercises for programming and troubleshooting
Projects and practical applications in the lab (using real PLCs, sensors, and actuators)
11. Final Project and Certification
Capstone project: Designing, programming, and troubleshooting a complete PLC-
controlled system.
Final exam or assessment (theoretical and practical)
Certification of completion
This course structure is designed to help students or professionals gain an in-depth understanding
of PLC systems and automation in real-world industrial settings. Let me know if you need more
specific details or a breakdown of any of these topics!
https://www.realpars.com/courses/plc-programming-made-easy-level-1
https://www.realpars.com/courses/plc-programming-made-easy-level-2
https://www.realpars.com/courses/plc-programming-made-easy-level-3
https://www.realpars.com/courses/plc-programming-made-easy-level-4
https://www.youtube.com/watch?v=S7DAAlQmobg
Here’s how you can access them:
1. Go to the RealPars YouTube channel:
RealPars YouTube Channel
2. Once on the channel, navigate to the "Playlists" section, where you'll find all the
available playlists related to PLC programming, including:
o PLC Programming for Beginners
o Learn PLC Ladder Logic
o Advanced PLC Programming
o PLC Communication & Networking
o PLC Troubleshooting
o PLC Applications
o PLC Projects
o PLC Simulation
o PLC SCADA and HMI
o PLC Programming with Siemens S7
and more!
You can filter through and pick the playlists that are most relevant to your course syllabus. The
playlists typically cover the exact topics you're looking to study, from basic PLC programming
to advanced troubleshooting and communication.
Let me know if you need further help navigating or exploring the content!
