Setplug Extra
Rapid set cemen ous mortar for plugging of water leaks
Description
Technical Properties @ 23 ± 2˚C:
Setplug Extra is a fast set cemen ous mortar for
Colour: Grey
rapid patching and plugging of water leaks in concrete
structures. Se ng me*: ≈ 60 sec
≥ 10 MPa @ 1 hr
Applications
Compressive strength: ≥ 14 MPa @ 1 day
ASTM C109/109M ≥ 19 MPa @ 7 days
Setplug Extra is used for patching water leaks in concrete
≥ 24 MPa @ 28 days
structures such as; Tunnel lining, sewage plants,
basements, water tanks, founda ons and concrete *Set Ɵmes will be extended at lower temperatures and
segments. reduced at higher temperatures.
Advantages
For hot temperature applica ons, the material should be
stored in the shade and cooler water used.
Fast se ng.
Easy to use. Single component, only needs addi on of
Application
water.
Excellent bond to concrete.
Apply the product to the leaking areas using trowel or
Low exothermic, minimizing thermal cracks.
gloved hand and hold un l set. Apply at a minimum
Chloride free.
thickness of 15 mm. Cover the leaking area and
surrounding areas.
Method of Use
Notes:
Surface Preparation
The minimum applica on thickness of Setplug Extra is
15 mm.
All substrate should be clean and free lose material and
When the needed quan ty is mixed, it must be used
contamina on. All areas to be patched should be cut back
and held in the needed posi on un l the ini al set is
to a minimum depth of 15 mm. Leaking cracks should be
reached (1 minute at 25°C).
chased out to a depth of 20 mm.
Mixing
Packaging
Setplug Extra is available in 1, 10 and 25 kg bag and 25 kg
Clean water should be added to a clean container. Add
metal drum .
the powder slowly and mix using a trowel or gloved hand
un l a s ff mixture is obtained, the mixing ra o should
Storage
be one part of water for each three parts of Setplug Extra
measured by volume.
Setplug Extra has a shelf life of 9 months from date of
manufacture if stored at temperatures between 5oC and
This is equivalent to one part of water for each 4 parts of
35oC.
Setplug Extra measured by weight.
If these condi ons are exceeded, DCP Technical
Due to the rapid set nature of the product, mix only
Department should be contacted for advise.
small amounts that can be used within the se ng
me. In very cold condi ons, the use of warm water
(room temperature) is advisable to accelerate strength
development. Do not apply when frost is expected within
12 hours of applica on.
Setplug Extra
Cautions More from Don Construction Products
Health and Safety A wide range of construc on chemical products are
manufactured by DCP which include:
As Setplug Extra contains cement, Setplug Extra may
cause irrita on to skin or eyes. In case of accidental Concrete admixtures.
contact with eyes, immediately flush with plenty of Surface treatments
water for at least 10 minutes and seek medical advise if Grouts and anchors.
necessary. Concrete repair.
Flooring systems.
For further informa on refer to the Material Safety Data Protec ve coa ngs.
Sheet. Sealants.
Waterproofing.
Fire Adhesives.
Tile adhesives and grouts.
Setplug Extra is nonflammable. Building products.
Structural strengthening.
Note:
04-0053-A-2015
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