TARGET PHARMA

TABLET METAL DETECTOR

(DIGITECH-75TM)
(DIGITAL)
(Sr.No. 25013429)

MANUAL (ENGLISH)

WWW.TARGETINNOVATIONS.COM
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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INDEX
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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1. INDEX
1. TABLE OF CONTENTS
2. SYSTEM INFORMATION
3. INSTALLATION DO’S AND DON’TS
4. IMPORTANT TO KNOW
5. GENERAL INFORMATION
5.1 Hints for Using This Manual
6. SCOPE OF APPLICATION AND QUALIFICATION
6.1 Normal Use
6.2 Misuse
6.3 Requirements for Operating Staff
6.4 Owner's Obligation to Exercise Due Care
6.5 Requirements for Service and Maintenance Staff
7. GENERAL SAFETY INSTRUCTIONS
7.1 Basic Safety Measures
7.2 Safety Instructions About the Metal Detector
7.2.1 Installation Instructions
7.2.2 Connecting Instructions.
7.2.3 Supply Connection
7.2.4 Instructions About Operation
7.2.5 Protection Against Interference
8. TECHNICAL DESCRIPTION
8.1 Technical Data
8.2 Target Pharma Metal Detector (Digitech-75TM)
8.2.1 Sensor Head
8.2.2 Control Unit
8.3 Method of Operation
8.4 Operating Limits
9. TRANSPORT
9.1 Safety Instructions for Transport and Installation
9.2 Transporting
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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10. INSTALLATION INSTRUCTIONS

10.1 Metal-Free Zone
10.2 Vibration
10.3 Feed of Material Over the Sensor
10.4 Mounting on Conveyor / Frame
10.5 Installation of Sensor Head
11. OPERATING INSTRUCTIONS
11.1 Starting Up
11.1.1 Power on
11.1.2 Create Product
11.1.3 Select Product
11.1.4 Print
12. SPARES RECOMMENDED
13. MAINTENANCE
13.1 Metal Detector Maintenance
13.1.1 Electrical Noise
13.1.2 Impact and Wear
13.1.3 Water
14. TROUBLE SHOOTING OF METAL DETECTOR
15. GENERAL FUNCTION
16. GENERAL METAL DETECTOR MANUAL
16.1 Example: Daily Metal Detector Record
17. FIRST ASK QUESTIONS (FAQ’S)
18. BILL OF MATERIAL / QUANTITY (BOM / Q)
19. CERTIFICATES
20. DRAWINGs
20.1 General Arrangement
20.2 Single Line Diagram
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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SYSTEM INFORMATION
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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2. SYSTEM INFORMATION

CUSTOMER NAME : M/s. HEALTHSTAR PHARMACEUTICAL

PVT LTD.

LOCATION : GUJARAT

WORK ORDER NO. : 2316

PURCHASE ORDER DATE 16.10.2025

:
PROFORMA INVOICE TI/ PRO/24-25/DEC/035 Dated: 14.12.2024

DATE IN SERVICE (dd/mm/yy) : ______________________________________

We would like to take this opportunity to thank you for purchasing our Metal Detector
from TARGET INNOVATIONS™. The confidence you have placed in our product is sincerely
appreciated and we will endeavor to provide the best service and support possible.

Please take the time to read the User Manual completely as this provides you with the
expertise necessary to install and adjust the system according to your requirements. In
addition to this, you will learn about the sophisticated options provided by TARGET
INNOVATIONS™. If you have any problems in the set up and operation of your system, the
TARGET INNOVATIONS™ team is available to assist and guide you at any time.

TARGET INNOVATIONS™ EQUIPMENT INFORMATION

Reg. Office:
13, Chase International
Vasco Da Gama, Goa - 403802. MODEL NO : DIGITECH-75™ (Digital)

Factory: SERIAL NO : 25013429

D-1/3, Sancoale Indl. Area,
Zuari Nagar, Goa - 403726. APERTURE : 75mm Width and 25mm Height

SENSITIVITY: 0.3mm Fe, 0.4mm N-Fe, 0.5mm S.S.

Tele: (0091) 832-2556801
Fax: (0091) 832-2555630
INPUT VOLTAGE: 230V AC,1Ph,50Hz AC SUPPLY
E-mail: service.targetgroup@gmail.com
info@targetinnovations.com
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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INSTALLATION DO’S AND DON’TS

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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3. INSTALLATION DO’S AND DON’TS
ELECTRICAL
Do Not cut the sensor head cables
These cables are equipped with special double shields and connectors and must not be
cut. The cable supplied with our Metal Detector has been used to tune the sensor head
and must be the only cable used to connect the sensor head to the electronics. It is
therefore recommended that consideration to be given where the connection boxes are
located and that all cables be installed in conduit.

Do not weld in reasonable proximity to the Metal Detector

Welding in the vicinity of the Metal Detector may cause false metal alarms due to the
spectrum of frequencies that welding induces into the environment/ground. Turn Detector
power off before welding near the Detector.

When welding, do not use the control panel mounting surface as a ground
Install an Uninterruptible Power Supply (UPS) to supply clean power and a filtered
ground.
Voltage fluctuations and changing ground potentials can cause false tripping therefore a
Uninterruptible Power Supply (UPS) with a filtered ground is highly recommended.
Do not install the Metal Detector near Motor Control Centre (MCC's) or control
panels
Stray electromagnetic fields can trigger false trips.

Run the connector cables to the Metal Detector separately

Connector cables are part of the Metal Detector and have to be protected against noise. It
is highly recommended to run them in a dedicated conduit. The conduit should be metal
but, must be grounded. If the conduit is to be connected at the transmit/receive boxes on
the coil and/or the control panel, all fittings must be plastic.

Do not install the detection coil inside an electromagnetic field (strong power supply
fluctuations)
Interferences can trigger faults. For example; where units are installed in close proximity to
chipper motors, when under high amperage draw, can cause nuisance or false tripping and
this may require the fabrication of a shield.

Do not disconnect the Metal Detector from the power supply main
A constant, uninterrupted power supply enables more sensitive adjustments. Powering the
unit on and off causes it to recalibrate during which time metal will not be detected.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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MECHANICAL
Vibration-less installation of the Detector coil
Higher sensitivities can be attained and maintained if the operating conditions are optimal.
Ensure the coil is mounted to a structure that is stationery at all times.

Eliminate loose metal to metal connections near or within the detection field
Intermittent metal to metal contacts from such things as roller axis, loose bolted
connections, or broken welds can cause the Metal Detector to false trip especially on the
higher sensitivity settings.

Vibration less installation of the Control Panel

Mount the control panel on a vibration free surface. Vibration can cause premature
electronic component failure.

Avoid cable whiplash

On Vibratory Conveyor installations, use the supplied cable clamps and tie wraps to secure
the cables to the Metal Detector housing. Doing so will avoid whiplash at the
transmit/receive box strain relief connections. In addition to this we recommend that you
loop the cables as they exit the conduit. These loops will then flex as the conveyor cycles. It
is also advisable to follow this procedure on belt conveyor installations.

Do not touch the sensor/coil surface of the Detector

Mechanical contacts may cause detection errors. Keep the sensing surface free of debris.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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IMPORTANT TO KNOW
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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4. IMPORTANT TO KNOW
IMPORTANT THINGS YOU NEED TO KNOW ABOUT
METAL DETECTOR
Fiction outweighs fact when it comes to information available about Target Pharma Metal
Detectors. There is an unlimited supply of opinions and assumptions made about Metal
Detectors and how they should operate and perform. You will never get the same opinion
from two people on how a Metal Detector functions let alone how it is expected to
perform. The following information is simply stated and designed to educate.

FACT:
1. A Target Pharma Metal Detector cannot be selectively programmed to ignore small metal such
as dross from drag chains staples or fine particulate and only trip on larger metal that can
damage downstream processing equipment.

2. There is no 'plug and play'. All systems will require some adjustment following installation.

3. The closer the metal is to the sensing face, the smaller the size that will make the unit trip. For
example; A grouping of small ferrous metal particles the size of pin heads can register the
same signature as a 3/8" diameter x 3" long bolt! Installing a System prior to the Metal
Detector to capture the smaller ferrous tramp metal is a Good idea.

4. A Metal Detector must be installed in an environment that is as stable as possible avoiding

such things as proximity to high voltage lines and or Motor Control Centre (MCC's) panels or
large electric motors.

5. Power supply and ground are critical. Older, analogue systems require a constant voltage
power supply while the newer microprocessor systems require a filtered Uninterruptible
Power Supply (UPS) to supply clean power.

6. Depending on the angle metal is presented to the sensing face will in part dictate the
sensitivity or the ability of the unit to 'see' the metal. For example, a piece of ¼" thick, mild
steel that is 6" long x 3" wide produces a very large signature however, if this piece is on end
so that only the narrowest point is presented to the sensing face, there is a likelihood it will not
be detected. Of course, this is dependent on two very important factors; Distance from the
sensing face and the sensitivity setting of the Metal Detector.

7. False/Nuisance tripping can be controlled if not virtually eliminated especially on the newer
systems. Simply stated, a Metal Detector is an antenna and an antenna will sense both
mechanical and electrical noise.

8. Follow the installation, operational and maintenance directions/instructions of the

manufacturer to the letter.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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GENERAL INFORMATION
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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5. GENERAL INFORMATION
5.1 HINTS FOR USING THIS MANUAL

Model: TARGET PHARMA METAL DETECTOR (DIGITECH-75™)

Manufacturer: TARGET INNOVATIONS™

Address: D-1/3, SANCOALE INDL. AREA,

ZUARI NAGAR,

GOA - 403726

Print Date of this Manual: MARCH - 2025

This manual contains all needed information for operating the TARGET PHARMA METAL
DETECTOR (DIGITECH-75™) and is directed to the workers and experts.

Before operation of this Metal Detector, it is important to read this manual entirety. It is
important that function and operation is understood. Please pay special attention to the
safety notes.

At no time is any page to be removed from this manual. If this manual or any pages
become lost, you should request a new manual immediately.

Note:
TARGET INNOVATIONS™ gives no implicit guarantees regarding standard qualities or
suitability for a certain application.

This documentation contains information which is subject to copyright. No part of it may

be photocopied, duplicated, translated or recorded on data media without prior consent
from TARGET INNOVATIONS™.

This documentation is subject to change by TARGET INNOVATIONS™. The manufacturer

reserves the right to make changes to this documentation. All rights reserved.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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SCOPE OF APPLICATION AND

QUALIFICATION
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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6. SCOPE OF APPLICATION AND QUALIFICATION
6.1 NORMAL USE
TARGET PHARMA METAL DETECTOR (DIGITECH-75™) series is solely designed for detecting
metal foreign bodies in non-metal products. For measurement the products may be in

 Solid,
 Liquid or
 Powder form.

6.2 MISUSE
TARGET PHARMA METAL DETECTOR (DIGITECH-75™) series is not designed for uses other
than those listed in 6.1 Normal use otherwise it is regarded as misuse. In particular, we
draw attention to the fact that it is not allowed
 To change or remove safety devices from the Metal Detector or the associated
peripheral equipment in order to perform measurements other than those indicated
in 6.1 Normal uses.
 To use the machine for a purpose which is not approved
 To convert the machine without consent from TARGET INNOVATIONS™ System in
order to use it for a different purpose. Please bear in mind that if you perform any
conversion work you may be deemed the manufacturer of the Metal Detector – with
all the consequences!

6.3 REQUIREMENTS FOR OPERATING STAFF

To operate the Metal Detector no special knowledge of measuring technology, Mechanical
Engineering or Electrical Engineering is necessary. However, the operating staff must be at
least 18 years of age and, before commencing work for the first time, must have received
training from the owner of the machine.

After receiving initial training, the operating staff must be in a position to perform the
following activities without supervision:
 Put the Metal Detector into operation and take it out of operation.
 Be acquainted with the functions of the Metal Detector and be able to carry them
out.
 Perform regular performance checks and visual inspections on the Metal Detector.
 Inspect the safety devices prior to commencement of work and during operation.
 Elimination of minor faults for which no occupational training in the field of,
Mechanical Engineering or Electrical Engineering is required
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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6.4 OWNER'S OBLIGATION TO EXERCISE DUE CARE
TARGET PHARMA METAL DETECTOR (DIGITECH-75™) has been designed and built taking
due consideration of a hazard analysis and after careful selection of the harmonized
standards to be observed, as well as other technical specifications. It is therefore state of
the art and guarantees maximum safety.

However, in practical operation this safety can only be maintained if all the necessary
measures are taken. As part of his obligation to exercise due care, the owner must plan
these measures and monitor their implementation

The owner of the equipment must, in particular, ensure

 That the machine is only subjected to normal use (refer to 6.1 Normal use).
 That the machine is only operated if it is in good working order and particularly the
safety devices are regularly checked to make sure they are operative.
 That the Operating Instructions are always in a legible state and are available in their
entirety at the place where the machine is used.
 That only adequately qualified and authorized staff operate service and repair the
machine.
 That before commencing work for the first time, and also thereafter on a regular
basis, these staff receive instruction on all the relevant issues regarding safety at work
and environmental protection and that they are acquainted with the Operating
Instructions and particularly the safety instructions therein.
 That all the safety signs and warnings attached to the machine are not removed and
remain legible.

6.5 REQUIREMENTS FOR SERVICE AND MAINTENANCE STAFF

To be able to perform maintenance work properly, a period of occupational training in the
area of Mechanical Engineering or Electrical Engineering must have been successfully
completed. Repair work may only be performed by trained maintenance staff.

For service and maintenance work on the Metal Detector knowledge of English language is
absolutely essential.

After initial training the service and maintenance the staff must be in a position to perform
the following activities without supervision:
 Conduct regular performance checks and visual inspections on the Metal Detector.
 Locate faults and remedy faults.
 Regularly inspect the safety devices.
 Initial commissioning, maintenance, repair and shutdown of the Metal Detector.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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GENERAL SAFETY INSTRUCTIONS

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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7. GENERAL SAFETY INSTRUCTIONS
7.1 BASIC SAFETY MEASURES
DANGER

Never put the Metal Detector into operation without the safety devices provided by the
manufacturer. Only specially trained maintenance staff are allowed to operate the
equipment without the safety devices.

 Shut the machine down immediately if the safety devices are not operating properly.
 Or if there are other apparent defects which pose a danger. Any defects must be
remedied or reported without delay.
 Always observe any warning signs attached to the machine. They help prevent
dangerous situations. Removal of these warning signs is strictly prohibited.
 Never put the Metal Detector into operation
 If you have not received complete initial training from the owner or
 If you have not fully read these Operating Instructions or
 If you have not fully understood these Operating Instructions.
 Operating errors may result in severe injury or damage.
 Entering the area of the equipment is strictly prohibited for unauthorized persons. An
unauthorized person is a person who has not been instructed to work on the Metal
Detector.
 Wear closely fitting working clothes which cannot get caught in rotating parts (e.g.
conveyor belt).
 Keep the floor at your place of work clean. Remove any oil and obstructions without
delay.
 Naked flames and smoking are not allowed.

DANGER

 Never touch any live parts. Electric shocks may lead to severe injury or death.
 During servicing or maintenance work always wear insulated safety shoes with thick
crepe soles.
 Report any damaged cables to the maintenance staff immediately.
 Keep all access doors to the electrical equipment locked.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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7.2 SAFETY INSTRUCTIONS ABOUT THE METAL DETECTOR
IMPORTANT
Smooth and safe operation of TARGET PHARMA METAL DETECTOR (DIGITECH-75™)
is only possible if the following points are observed.

7.2.1 INSTALLATION INSTRUCTIONS

 Always attach an earth clamp for welding equipment directly next to the weld.
 Never allow the welding current to flow through the housing of the Metal
Detector. This would damage the Metal Detector beyond repair.

7.2.2 CONNECTING INSTRUCTIONS

 Check to make sure the mains voltage is the same as that required for the
equipment.
 The Detector must be fitted and connected up by trained staff only.
 Observe general installation regulations for setting up and operating electrical
equipment.
 Consequently, never perform any work on the Metal Detector when it is Switched
ON.
 Take precautions to protect human life and the machine in accordance with the
local conditions and regulations.
 TARGET PHARMA METAL DETECTOR (DIGITECH-75™) is designed for permanent,
steady-state installation.
 Never connect or disconnect control cables or coaxial cables while the Metal
Detector is Switched ON.
 Never connect mains cables, control cables or coaxial cables incorrectly.
 Observe the current-carrying capacity of the output contacts.
 Use screened/twisted-wire mains and control cables. Only connect the screening
to the earth lead at the Metal Detector end.
 Never lay the mains cable and control cable together in a single cable run.
 Make sure the Metal Detector is properly grounded (neutral earth; avoid ground
loops; use the shortest connection to the mains ground)
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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7.2.3 SUPPLY CONNECTION

Basically, the Input supply should be taken from a
voltage stabilizer or Constant Voltage Transformer
(CVT) for better performance of the Metal Detector.

WARNING
 Before connecting the system to the power socket it is advisable to check the main
socket to which the system is to be connected.
 The Earth of the wall socket should be properly grounded.
 The Voltage between Neutral and Earth should not be more than 2-3VAc.
 Main power supply cable is already connected in the control Unit terminals
Labeled as Input Supply 230VAC 1Ph/50Hz.

7.2.4 INSTRUCTIONS ABOUT OPERATION

To prevent TARGET PHARMA METAL DETECTOR (DIGITECH-75™) from ageing

prematurely or being damaged beyond repair, please observe the following instructions:
 The Metal Detector should always remain Switched ON. This will maximize the
service life of the electronic circuitry.
 Use a Filtered Uninterruptible Power Supply (UPS) in order to supply clean
reliable power to the Detector
 Only operate the Metal Detector under suitable conditions.

7.2.5 PROTECTION AGAINST INTERFERENCE

The mains input of the Metal Detector is protected against interference.
A high level of operational reliability and additional protection against malfunctions is
achieved by the following measures:

• Use of mains filters if the mains voltage is affected by the Switching ON of heavy-
load appliances (compensation systems, welding equipment, High Frequency (HF)
furnaces, solenoid valves, etc.).

• Providing suppresser circuits for inductance appliances (solenoid valves,

contactors, electromagnets) using RC elements (Resistor/Capacitor elements)
in order to absorb the energy being released by Switching OFF.

• Use a Filtered Uninterruptible Power Supply (UPS) in order to supply clean

reliable power to the Detector.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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TECHNICAL DESCRIPTION
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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8. TECHNICAL DESCRIPTION
This section tells you about the design of your Metal Detector and how it operates. We
are sure that the information will help you to use the Metal Detector to full advantage.

8.1 TECHNICAL DATA

Input Power Supply 230VAC 1Ph 50Hz AC SUPPLY
Power Consumption Less than 500VA
Ambient Temperature -10...+500C / 15...120 F
Measuring Balanced pair of inductive coils
Out Signals Solenoid activated flap rejection.
 Self-monitoring of function
 No maintenance required
Electronics
 Self-adjusting of all circuits
 Power Drive circuit
 Keyboard and LC-display
 Intuitive, self-explaining menus
 Programmable function keys
User Interface  Password protection
 Product library for 20 set-ups
 Timer for reject device control
 History feature (data logging)
 System is completely solid state
 Automatic adjustment to variation in
temperature, voltage and proximity of
stationary metals.
 The system does not respond to fix metal
Features
objects placed near the search head.
 Adjustable sensitivity.
 Extremely low power consumption.
 Phase Control facility.
 Standardized plug in PCBs.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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8.2 TARGET PHARMA METAL DETECTOR (DIGITECH-75™)
TARGET PHARMA METAL DETECTOR (DIGITECH-75™) consists of two assemblies:

1. Sensor Head
2. Control Unit

8.2.1 SENSOR HEAD

The Search Head is a part of Metal Detector which creates the required electromagnetic
field and senses disturbances caused by the presence of metal in the material passed
through its aperture. It is an all-metal construction except for the aperture section. It is
made as rigid as possible to limit influences of shocks and vibrations.

The aperture area is of a bonded material and has coils around it for the required
electromagnetic field based Metal Detector.
 TARGET PHARMA METAL DETECTOR
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8.2.2 CONTROL UNIT
It generates all the power supplies required and processes the signal from the search
head to annunciate audio visual indications and other control systems.

Relay contacts are available on its terminals to carry out necessary control functions.

The control unit comprises

 Controls,
 Electrical connections and
 Signal evaluation system

i. LC DISPLAY
Displays all functions, parameters and system parameters. Function values are transmitted
automatically to all slave units via a network.

The texts and messages displayed can be grouped into 4 categories:

 Status display
 Info displays
 Function parameters
 System parameters

All the displays and messages are shown in plain text.

ii. BUTTONS ON THE CONTROL UNIT

You can perform all operating procedures and make all entries using the eight buttons
on the front panel of the control unit.

iii. MAINS ON/OFF SWITCH

It Switches ON or OFF the mains supply to the metal Detector
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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8.3 METHOD OF OPERATION

TARGET PHARMA METAL DETECTOR (DIGITECH-75™) operates on the principle of
inductance measurement, which is briefly described below.

The sensor has two coils:

 The transmitter coil and
 The receiver coil.

The pair of coils must first be balanced before measurement commences. This step takes
place automatically after Switching ON and is termed "adjustment".

In the transmitter coil a generator is used to create a flow of electric current. This creates
an electromagnetic alternating field (magnetic field) in the sensor.

If a particle of metal now passes through the Metal Detector — and hence through the
magnetic field — the magnetic field of the transmitter coil is changed. As a result of the
change in the magnetic field an electric current is created in the receiver coil. This process
is termed "electromagnetic induction".

The amount of current generated (induced) is directly proportional to the magnetic and
electrical properties of the particle of metal:

 Large metal particles induce a higher current than small metal particles
 Magnetic metals (e.g. steel) induce a higher current than non-magnetic metals (e.g.
aluminum)

The current thus induced is measured and then processed and analyzed by the electronic
circuitry.
Since this method of measurement responds to
 Electrical conductivity and
 Magnetism

All types of metal are detected. However, magnetic metals are detected more reliably
than nonmagnetic ones. The method of measurement also makes it possible to detect
metal particles inside the product or in non-metal packaging.
The products examined are not harmed or changed by the measurement in any way.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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8.4 OPERATING LIMITS

Not only metals but also many other materials and raw materials are more or less
electrically conductive. The reasons for this can, for example, be

 Salts,
 Sugar,
 Minerals,
 Moisture or
 Carbons

In the materials. This means that a current is constantly being induced in the receiver coil
although there are no metal particles in the material being examined. This effect is
termed "product effect" or "material effect".

The product effect has a characteristic value for each material. Since the value is constant
within a certain bandwidth, it can be taken into account by the Metal Detector and
compensated for.

The level of sensitivity which can be achieved in practice is often dependent on:

o How well any product effect can be compensated for by the Metal Detector.

o How carefully the Metal Detector has been installed (e.g. strong vibrations, moving
metal directly next to the sensor, electromagnetic interferences etc.).
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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TRANSPORT
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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9. TRANSPORT
9.1 SAFETY INSTRUCTIONS FOR TRANSPORT AND INSTALLATION DANGER!
To prevent damage to the machine and hazardous injuries when transporting and
installing the machine it is absolutely essential that the following instructions are
observed:

 Transport and installation work may only be performed by qualified personnel

observing the safety instructions.

 The machine may only be lifted using the frame provided.

 To transport the machine only the hoisting and sling gear specified here may be
used.

 When selecting suitable hoisting equipment always take the following weights into
account:

 Depending on size and type, the Metal Detector can weigh up to 100 kg.

 The transport route must always be guarded by a third person.

 The transport routes must be cordoned off and guarded so that no unauthorized
persons may enter the danger zone.

 Any projecting sharp edges may cause injuries due to cuts.

 Suspended loads may drop, in which case there is a risk of fatal injury – never remain
under suspended loads.

 Live ends of electric cables and components may cause injury due to electric shock.

 Parts lying unsecured on top of one another may slip and drop.

 During welding there is a risk of fire.

 Cables which have not been laid properly (e.g. radius of curvature too small) may
cause smoldering fires and cable fires

 Also read the section General Safety Instructions.

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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9.2 TRANSPORTING
CHOOSING SUITABLE HOISTING EQUIPMENT
When choosing hoisting equipment always use padded cables or straps. Using of Chains
could lead to damaging of the Metal Detector.

DANGER
Never lift the entire set of equipment directly at the sensor head. The heavy weight of the
entire set of equipment may cause damage to the sensor head.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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INSTALLATION INSTRUCTIONS
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
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10. INSTALLATION INSTRUCTIONS
The following points require special attention during installation:

 Metal-free zone
 Vibration
 Feed of belt through sensor
 Mounting on conveyor / frame
 Keep conveyor belt clean
 Welding of transversal struts and contact points
 Installation of sensor head

10.1. METAL-FREE ZONE

A Metal Free Zone (“MFZ”) of 500 mm is required
in front of and behind the sensor heads.
The electro-magnetic field is created inside the
Detector‘s enclosure; however, some field
emanates out of the aperture on both sides and
forms the Metal Free Zone (“MFZ”). Generally,
the practical size of the leakage is 1½ times the
(smaller) aperture dimension, and no metal should
be allowed in this area. Large moving metal should
be kept 2 times away. Special Detectors are
available for applications which demand a
substantially reduced Metal Free Zone (“MFZ”).
Metal or metal rollers close to the aperture act as
aerials and pass small electrical currents into the
conveyor framework, this result in some or all of
the following effects.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

10.2. VIBRATION
 Install the Metal Detector so that it is exposed to as little vibration as possible in
operation.
 Light vibrations do not affect the Detector.
 The metal alarm can be triggered by a hard shock.

The Detector head becomes more sensitive to vibration. If the Detector head is
accidentally bumped it will cause relative movement between the Detector and the
offending metal so triggering the Detector.

The whole framework may become more sensitive to vibration. If the Detector is able to
twist or flex or if there are some loose or badly welded joints the electrical currents will be
intermittent so triggering the Detector.

10.3. FEED OF MATERIAL OVER THE SENSOR

 The material shall be moved over the sensor with a gap of 5 mm. The material
should not touch the Detectors surface.

 The sensor must align with the material as close as possible. Make sure that
material should not touch the sensor surface anywhere.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________
10.4. MOUNTING ON FRAME
 Ensure even and stable contact between Detector and mounting bracket.

 The Metal Detector must not be subjected to any mechanical stress or tension
during the installation and during tightening of the mounting bolts.

10.5. INSTALLATION OF SENSOR HEAD

Important: The sensor head must not be subjected to any mechanical stress or
Tension during the installation and during tightening of the mounting bolts.

Caution: Always attach the grounding clamp of the welding unit directly next to the
welding spot. Do not allow welding current to flow through the case of the Metal
Detector under any circumstances. This will lead to the destruction of the Detector.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

OPERATING INSTRUCTIONS
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________
11. OPERATING INSTRUCTIONS
METAL

Detection
Level

ESC Escape: This key quits the current screen and locates the Home screen.

INC Increment: This key increases the value of the function currently selected.

RESET Reset: This key resets the value to its initial Condition.

RUN Run: This key Run currently Selected Product.

PRINT Print: This key Enables Serial Printing.

DEC Decrement: This key decreases the value of the function currently selected.

ENT Enter: This key Allows moving to the next Cursor Position.

SET Set: This key Confirms any Selection or Setting.

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

11.1. STARTING UP
Steps to put the Metal Detector into first operation:

 Power ON
 Create Product
 Select Product

11.1.1 POWER ON

STEP OPERATION SCREEN

Were the assembly steps followed correctly?

CHECK
Is the electrical connected correctly? Were See ―Electric connection‖
INSTALLATION
safety regulations kept? Are all cables intact?

If the installation is ok, switch power supply

POWER ON On. The Metal Detector runs an internal auto
calibration (ADJUST) and then displays the
Main screen.

The Metal Detector is now in operation. The

MAIN SCREEN main screen informs about product number,
Batch code, Sensitivity, Count.

11.1.2 CREATE PRODUCT

IMPORTANT:
For every product the parameters of the product menu are set individually.

Parameters in the product menu are to be set manually by the SUPERVISOR or

PRODUCTION INCHARGE.

They adapt the control unit to suit the individual product effect conditions, and therefore
are specific to each product number.

The product parameters may be changed by experienced users.

Note: Press ESCAPE key from anywhere of the screen to return to the main screen.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

Press and
hold RESET Supervisor Settings
switch
TM
TARGET INNOVATIONS Metal Detector s provide
a password-function. By its use, the parameter set-up
Supervisor is protected against unauthorized access.
login An underline cursor will start flashing. This cell is
active.
Enter 4-Digit Respective Password.
An underline cursor will start flashing. This cell is
active.
Product Select the product code using INC & DEC key for
Code which you want to enter the parameters.
When you have finished Press SET. The screen will
change and show you the next page.
An underline cursor will start flashing. This cell is
active.
Press the INC or DEC key until you find the letter or
number you wish as the first letter.
This letter will flash.
Press the ENTER key to move to the next cell.
The selected letter will remain and the cursor will
Product now flash at the next cell.
Name If you wish to place a space between a letter or
number you press the INC or DEC key without
selecting an letter or number.
When you have finished naming this product
Press SET. The screen will change and show you the
next page.
Hint: If you wish to erase the whole name press
the RESET key.
An underline cursor will start flashing. This cell is
active.
Press the INC or DEC key until you find the letter or
Batch Code number you wish as the first letter.
This letter will flash.
When you have finished Press SET. The screen will
change and show you the next page.
An underline cursor will start flashing. This cell is
active.
Press the INC or DEC key until you find the letter or
number you wish as the first letter.
This letter will flash. Press the ENTER key to move to
the next cell. The selected letter will remain and the
cursor will now flash at the next cell.
Batch Name If you wish to place a space between a letter or
number you press the INC or DEC key without
selecting an letter or number.
When you have finished naming this product Press
SET. The screen will change and show you the next
page.
Hint: If you wish to erase the whole name press
the RESET key.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

An underline cursor will start flashing. This cell is

active.
Sensitivity Select the sensitivity using INC & DEC key.
When you have finished Press SET. The screen will
change and show you the next page.

Phase This feature Disabled for time being.

Self-test feature allows to check the reject

mechanism is working or not for online systems.
Self-Test
Enable the feature and put time in second‘s format
Disable /
using INC & DEC keys.
Enable The system will Activate its rejection system for every
Selected time delay.

Rec. Enable or Disable to save the data logging facility.

Storage
Enable /
Disable

Delay ON duration is the length of time in

milliseconds for which the 'Metal signal' relay
remains switched. This function is useful if the
product which is contaminated with metal is to be
Delay ON separated out automatically downstream of the
sensor. Use and to set the delay time in the range
from 0 to 99:99 milliseconds. Whilst the relay is in the
switched state, other metal signals which occur are
stored in a shift register and are not lost.

Delay OFF is the distance between the metal part

being detected and the 'Metal signal' relay switching.
Therefore, the Metal Detector calculates a time delay
based on ‗delay‘ and ‗speed‘ parameters. Use and to
set the distance in the range from 0 to 99:99
Delay OFF milliseconds. This function is useful if the product
which is contaminated with metal is to be rejected
automatically downstream of the sensor.
During the delay period other metal signals which
occur are stored in a shift register and are not
lost.

An underline cursor will start flashing. This cell is

active.
Operator Press the INC or DEC key until you find the letter or
Code number you wish as the first letter.
When you have finished Press SET. The screen will
change and show you the next page.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

An underline cursor will start flashing. This cell is

active.

Press the INC or DEC key until you find the letter or
number you wish as the first letter.

This letter will flash. Press the ENTER key to move to

the next cell. The selected letter will remain and the
Operator cursor will now flash at the next cell.
Name
If you wish to place a space between a letter or
number you press the INC or DEC key without
selecting an letter or number. When you have
finished naming this operator Press SET. The screen
will change and show you the next page.

Hint: If you wish to erase the whole name press

the RESET key.

Press INC or DEC to set the first digit.

Press ENTER to move to the next cell. The selected

digit will remain and the cursor will now flash at the
next cell. Repeat this for all cells to set a 3 digit
password.
Enter
Operator CONFIRM: Now repeat setting exactly the same 3
Password digit password for confirmation.

After confirming the last digit the display shows the

Next operator code screen.

You have now changed to your operator new

password.

NOTE: - Now you have changed Product 01 to read MANGO (if that is what you
entered). Press the key to change to PRODUCT 02. Follow the same procedure as
above to name Product 02.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

11.1.3 SELECT PRODUCT

Operator Settings
Press and
hold SET
switch

An underline cursor will start flashing. This cell is active.

Operator Press the INC or DEC to select the respective Operator.
Code When you have finished Press SET. The screen will
change and show you the next page.

Confirm the Operator Name

Operator
Name

An underline cursor will start flashing. This cell is active.

Enter 3-Digit Respective Password.
Operator
login

An underline cursor will start flashing. This cell is active.

Press the INC or DEC to select the Respective product
Product Code Code from the List.

11.1.4 PRINT
 Press the PRINT button.
 Press INC or DEC to choose printing dates (FROM date & TO date).
 Confirm with SET button.
o In printing mode REPORT, the last metal alerts are sent at once to the protocol
printer.
o Time and signal magnitudes of each alert event are printed.
o In the alternative mode ONE BY ONE, metal alerts are printed continuously as
soon as they occur.
NOTE:
1. LONG PRESS OF INC SWITCH COUNT WILL RESET TO 0000.
2. PRESS DEC SWITCH WILL SHOW MACHINE DETAILS SUCH AS MODEL
NUMBER AND SERIAL NUMBER.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

SPARES RECOMMENDED
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

12. SPARES RECOMMENDED

SR.
ITEMS DESCRIPTION/MAKE QUANTITY
NO.

1. PCB MSMD-001 TARGET INNOVATIONS™ MAKE 01

2. SOLID STATE RELAY UNISON - 807NO Contact 01

3. SMPS +12V, -12V, +5V, 1A 01

MICROCONTROLLER
4. TARGET INNOVATIONS™ MAKE 01
UNIT

FRONT PANEL WITH

5. TARGET INNOVATIONS™ MAKE 01
DISPLAY

6. ROCKER SWITCH ELCOM 250VAC,15A 01

7. POTENTIOMETER 10K Ohms 01

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

MAINTENANCE
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

13. MAINTENANCE
Three of the chief enemies of an industrial Metal Detector are electrical noise, impact, and
water. While the damage caused by impact and water is usually visible if time is taken for a
close inspection, electrical noise in the environment can affect the operation of the
Detector at least as seriously as the more visible damage. You should guard against all of
these.

13.1 METAL DETECTOR MAINTANENCE

13.1.1 ELECTRICAL NOISE

Electrical noise often causes degradation in Detector operation or reliability, to the point
that the Detector is taken off-line because of apparently erratic operation, and the
protection it had originally offered is lost. Detectors are sensitive to both radiated and line
noise. Radiated electrical noise in today‘s industrial environment most commonly comes
from variable frequency motor controls. Line noise may arise from any significant changes
in the loading of the electrical mains feeding the Detector. If the reliability or stability of
your Detector degrades over time, and if there have been electrical equipment changes in
the neighborhood of the Detector, investigate the possibility of noise as the cause. The
simplest method is to remove all possible sources of noise and observe the operation of
the Detector. If operation is restored to normal, then one of the removed sources was the
cause of the improper operation. (If operation is not restored to normal, then electrical
noise was not the problem). Further identification of the culpable noise source may be
achieved by restoring, in turn, each of the sources that was removed. When the Metal
Detector performance again degrades, the most recently restored noise source is the likely
cause. Keep in mind that
(a) There may be more than one cause,
(b) It is not easy to identify all potential noise sources.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

13.1.2 IMPACT AND WEAR

The incentive to Switch OFF a damaged Metal Detector, with the production line still
running, or just to let the Detector operate in a damaged condition, is often compelling,
due to production schedules, service availability, etc. In many cases, damage to a Metal
Detector is not noticed until a significant, and unknown quantity of product has passed,
uninspected. Obviously, in such situations, the protection offered by the Detector is
compromised if not totally lost. Even if the Detector does not sustain significant damage,
impacts particularly if repeated, indicate poor control over product position as it is
presented to the Detector, and, therefore, unreliable detection of metal. Prevention of
product impact, or expressed another way, proper control of product position within the
Detector, are vital to a reliable quality control. Bulk product conveyed through an aperture
or bridge style Detector should be guided by stationary (but adjustable) side guides to
keep it centered on the conveyor. The bed depth should be controlled by a knock-down
device upstream of the Detector. The knock-down should precede the side guides. Both
devices should center the product bed to provide clearance between the product and the
Metal Detector sensor surfaces at least equal to the average size of a single product
―chunk‖. If this clearance cannot be provided, the Detector aperture or bridge surfaces
should be protected by rugged non-metallic side-walls and/or ceiling. The conveyor belt
itself should be carefully centered in the Detector aperture, and should be checked and
adjusted periodically.

13.1.3 WATER
Water is one of the primary enemies of a Metal Detector. Water that enters the Metal
Detector housing can cause immediate or long term corrosion and malfunction of the
electronics. This may result in obvious failure, or, worse, long term loss of sensitivity
without other malfunctions. All Detectors are carefully designed to resist water penetration.
However, the necessity of shielding the Detector circuitry from external electromagnetic
noise, and the requirement that the Detector itself not emit significant stray
electromagnetic radiation, cause challenging and conflicting seal design problems.
Electromagnetic sealing favors metallic seals; moisture sealing favors compliant seals.
 Never make the path of the interconnecting cable of the Metal Detector and control
unit run parallel to any power carrying cable.
 Search coil should be protected from the sagging of the conveyor belt.
 Clean the search coil and control box at least once in a week time.
 Ensure that excessive vibrations do not transmit to the search coil.
 All the doors provided in the Metal Detector should be kept closed.
 Check the Metal Detector by passing the test piece in regular interval.
 An electronic failure does not mean that the user has to run unprotected whilst
trying to fix the Detector or waiting for a technician. The exchangeable module gets
the unit back into operation fast.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

TROUBLE SHOOTING OF METAL

DETECTOR
 TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

14. TROUBLE SHOOTING OF METAL DETECTOR

Sr.
Error Cause Confirmation Remedy
No.

1 System does not 1. Main Supply. 1. 230V~ Through Cable. 1. Replace the Same.
function at all.
2. Loose Connection 2. Check the Continuity. 2. Replace the Same.

3. SMPS. 3. Check Voltage input/output 3. Correct the Same

voltage, it should be
230VAC / +12V-12V-5V
respectively.

2 If system is out 1. IC3 & IC4 Faulty 1. Check +12V and –12V 1. Replace the Same.
of NULL. supply on PCB No. MSMD –
001 Pin No. 1 & 19

3 Metal Detector 1. Sensitivity control 1. Should vary resistance 1. Replace the Same.
does not sense / level. between 0-10kohms.
detect metal 2. Replace the Same.
pieces. 2. Check the voltages 2. It should be 2.2V
at MD point on
PCB No.
TI/C.CARD-002

4 1. Check voltage at
Metal Detector 1. It should be around +12V 1. Replace the Same.
sense but does RL1 Point on PCB
not reject. No. TI/C.CARD-002

Metal Detector 1. Check the voltage 1. It should be in zero volts 1. Replace the Same.
5 is in trip/detect of IC6 at Pin No.
mode. 14.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

GENERAL FUNCTION
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________
15. GENERAL FUNCTION
TARGET INNOVATIONS™ group for this manual: quality checking personnel, Hazard
Analysis Critical Control Points (HACCP) agent

START OF WORK:

 Turn on the Metal Detector and wait about 1 min (alignment time)

METAL DETECTION:
 Pass numerous metal free samples through the Metal Detector.
 No metal alarm is to occur.
 Pass a sample with a metal sphere through the Metal Detector.
 A metal alarm is to occur!

The test intervals must be specified in a way that when an irregularity occurs all products
can be checked again that have run through the Metal Detector since the last test.
Furthermore, a test should be made every time a new shift begins and a new product runs
through the Metal Detector.

PRODUCTION:
It must be secured that the Metal Detector checks all products systematically and steadily.

METAL FERROUS PRODUCT:

It must be secured that all metal ferrous products are not accidentally reused or delivered
to a customer. These products are to be removed from the production and labeled clearly,
e. g. with a red label ―Locked/metal‖.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

GENERAL METAL DETECTOR

MANUAL
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________
16. GENERAL METAL DETECTOR MANUAL
METHOD OF OPERATION:
The Metal Detector establishes an electromagnetic field in the search coil. This field
changes when a metal pass through. Then a metal alarm is set off. A Metal Detector reacts
on magnetism and electric conductivity.

OPERATING INSTRUCTIONS:
 In order to minimize interferences Do not install any mobile metal parts near the
search coil.
 The search coil must be free from vibrations. Do not put any objects on the search
coil.
 The settings in the specific operating instructions of our products must be made.
 Always take metal alarms seriously. You have to look for the source of the metal
impurity.
 Most material is conductive. Therefore, the Metal Detector has to learn the product
effect and blank it out.

ADDITIONAL HINTS:
The regular Metal Detector check may be omitted from the specific operating instructions.

16.1 Example: Daily Metal Detector Record (for demo purpose only)
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

FIRST ASK QUESTIONS (FAQ’S)

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

17. FIRST ASK QUESTIONS (FAQ’S)

 WHAT IS A METAL DETECTOR AND HOW DOES IT WORK?
 A Metal Detector is an electronic device for detecting the presence of unwanted metal
contamination. Basically, a Metal Detector is made up of a transmitter and a receiver
antenna. As metal passes through the electrical field generated by the transmitter the
signal picked up by the receiver will change. The electronics of the Metal Detector
"look" at the signal change and "decide" if the change is caused by metal or some other
reason.

 WHY DO I NEED A METAL DETECTOR?

 There are only two reasons for using a Metal Detector:
 To protect your expensive and critical processing equipment, and to protect the
integrity of your final product. If a piece of tramp metal finds its way into your
grinder, chopper, mill, cutter, etc., not only will you lose production time and money
to repair the machine but now the metal is smaller and harder to find. Maintaining
your product integrity can be far more important. A small piece of metal in your final
product can be devastating to your company image and reputation.

 WHERE SHOULD I PUT THE METAL DETECTOR?

 If the Detector is intended to protect machinery then the Detector should be located as
close to the in feed section of the machine as practical, while still allowing ample space
to stop the machine before metal can enter. If the Metal Detector is used to inspect
your final product then the Detector should be located as close as possible to the end
of the production line - ideally, after the product has been packed since the chance of
contamination after packaging is remote. This may not be practical if the package itself
contains metal or if the final package is too large to allow good sensitivity.

 HOW DO I CHOOSE A METAL DETECTOR?

 Today's Metal Detectors are all sensitive, reliable, rugged, and accurate. The primary
objective is to choose a Metal Detector that is designed for your application. Make sure
that the aperture is sized correctly for the various products to be tested and that the
Detector is in the right location. Select a Metal Detector manufacturer you can depend
on for support and expertise.

 WHAT IS PRODUCT EFFECT?

 Virtually all products will create some type of signal in the Metal Detector as they pass
through the electrical field. Factors that can contribute to this "product effect" signal
are: moisture content, fat content, acidity, temperature, salinity, orientation, and mass.
In general, smaller product effect signals allow for better Metal Detector sensitivity. The
ability of a Detector to compensate for product effect can also increase sensitivity to
metal.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

 WHAT IS SENSITIVITY?
 Metal Detector sensitivity is defined as the minimum diameter sphere that can be
consistently detected at the center of the Metal Detector opening. Sensitivity can be
stated as "maximum" or "in-product". Maximum sensitivity is the best sensitivity that a
Metal Detector can achieve under ideal conditions. In-product sensitivity is much more
meaningful as it is the sensitivity a Metal Detector can achieve when actually inspecting
product.

 WHAT FACTORS AFFECT SENSITIVITY?

 Metal Detector sensitivity can be affected by many factors: product effect, size and
shape of metal contaminants, type and orientation of metal contaminants, Metal
Detector opening size, and the environment of operation.

 WHAT ARE THE DIFFERENT TYPES OF METALS?

 Ferrous metals are magnetic type metals such as steel and iron and are the easiest for
Metal Detectors to find. Non-ferrous metals are non-magnetic metals such as copper,
aluminum, brass, bronze, and are almost as easy to detect as ferrous metals. Non-
magnetic stainless steel such as types 302, 304, and 316 are by far the most difficult of
metals to detect. In general, a piece of nonmagnetic stainless steel must be 1½ to 2
times larger than a ferrous piece of metal to be detected by a Metal Detector.

 WHAT SHOULD I DO IF THE METAL DETECTOR FINDS METAL?

 Many Metal Detector systems are equipped with an automatic rejection device that will
remove the suspected product from the production line. These should be collected and
examined to find the metal contaminant and trace the metal to its source. Small metal
pieces can be an early warning sign of a major breakdown. If an automatic reject device
is not practical then the product should be manually removed from the line and the
same procedure should be followed.

 HOW DO METAL DETECTORS HELP WITH HAZARD ANALYSIS CRITICAL CONTROL

POINTS (HACCP) REGULATIONS?
 The main purpose of the Hazard Analysis Critical Control Points (HACCP) initiative is
to develop a procedure that identifies possible locations in your production line where
product contamination can occur and to create a method of inspecting those locations
on a regular basis to prevent contamination. Documentation of these inspections is a
major feature of any Hazard Analysis Critical Control Points (HACCP) plan. Most
modern Metal Detectors have a record keeping ability to provide a history of
contamination incidents.
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

BILL OF MATERIAL / QUANTITY

(BOM / Q)
 TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________
18. BILL OF MATERIAL / QUANTITY (BOM / Q)
PURCHASE ORDER DATE.: 16.10.2024
CLIENT: M/s. HEALTHSTAR
PROFORMA NO: TI/ PRO/24-25/DEC/035
PHARMACEUTICAL PVT LTD
DATE: 14.12.2024
MODEL: DIGITECH-75 WORK ORDER NO.: 2316
VERSION: DIGITAL QUANTITY: 01 No.
MATERIAL:
STAINLESS STEEL S.S 316 – CONTACT PARTS SR NO: 25013429
S.S 304 – NON CONTACT PARTS

SR.NO. ITEM / CODE DESCRIPTION SIZE / MATERIAL UNITPER QTY

A STRUCTURE
Size: 100mm X 50mm X 2mm THK
1 S.S Square tube 01 No. 01 No.
Total L = 1190mm
2 Bottom Pillar Size: Ø50(O.D.) X 500mm (H) 01 No. 01 No.
3 Top Pillar Size: Ø60(O.D.) X 450mm (H) 01 No. 01 No.
4 Middle Pillar Size: Ø60(O.D.) X 350mm (H) 01 No. 01 No.
5 Inlet Chute Food Grade (Acrylic) 01 No. 01 No.
6 Reject Mechanism Cover Food Grade (Acrylic) 01 No. 01 No.
Solenoid Operated
7 S.S.316 01 No. 01 No.
Reject Mechanism
Castor Wheels (Lockable
8 & Size: 3’’ 02 Each 02 Each
Non- Lockable)
9 Caster Wheel Fixing 16 Nos. 16 Nos.
Size: 6 X 15 Hex Bolts
Bolts
10 Gas-O-lift Size: Big 01 No. 01 No.
11 ‘C’ - Patta for TMD 03 Nos. 03 Nos.
S.S.304
mounting
‘D’ Patta for TMD 01 No. 01 No.
12 S.S.304
Rotation
13 Handle (Small & Big) Poly amide 01 Each 01 Each
12mm Nuts for Big 01 No. 01 No.
14 S.S.304
Handle
15 Detector mounting bolt Size: 8 X 12 Allen Bolts (S.S. 304) 04 Nos. 04 Nos.
Reject Mechanism Fixing
16 Size: 8 X 12 Hex Bolts (S.S. 304) 02 Nos. 02 Nos.
Bolts
17 Butterfly Hinges Poly amide 02 Nos. 02 Nos.
 TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

B DETECTOR
1 Rotary Solenoid -- 01 No. 01 No.
2 Bakelite Former Size : 75mm X 25mm 01 No. 01 No.
3 Copper Wire 16 SWG & 13 SWG -- --
4 10K Pot -- 01 No. 01 No.
5 22 Pin Edge Connector -- 01 No. 01 No.
6 Bracket Size: Small 01 No. 01 No.
7 Shielding Sheet -- -- --
8 Rocker switch -- 01 No. 01 No.
9 Controller -- 01 No. 01 No.
Digital front panel with
10 -- 01 No. 01 No.
display
11 S.S.R. group board -- 01 No. 01 No.
12 SMPS (12V) -- 01 No. 01 No.
13 Double pole switch -- 01 No. 01 No.
14 20 pin cable -- 01 No. 01 No.
15 SSR (Single) -- 01 No. 01 No.
4 pin military connector
16 -- 01 No. 01 No.
(M & F)
17 Mains cord -- 01 No. 01 No.

PREPARED BY: CHECKED BY:

Seal:
TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

CERTIFICATES
 CALIBRATION CERTIFICATE

TO WHOM SO EVER THIS MAY CONCERN

This is to certify that the TARGET PHARMA TABLET METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Which was supplied by us to

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

Against Their Purchase Order Date: 16.10.2025
Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

Are Calibrated For The Components As Per The Test Report of Test Samples Attached.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025
 WARRANTY CERTIFICATE

We Give The Warranty To

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

For TARGET PHARMA TABLET METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Against Their Purchase Order Date.: 16.10.2025

Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

This Warranty is Against Any Manufacturing Defects and Valid for 12 Months from the
Date of Commissioning or 13 Months from the Date of Dispatch Whichever Is Earlier.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025
 TEST CERTIFICATE

TO WHOM SO EVER THIS MAY CONCERN

This is to certify that the INLET CHUTE for TARGET PHARMA TABLET
METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Which was supplied by Us To

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

Against Their Purchase Order Date. 16.10.2025

Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

Is Removable, Washable And Is Fabricated in Teflon / Food Grade Plastic.

Further This Is Also To Certify That This Metal Detector are Specially Fabricated.

For M/s. HEALTHSTAR PHARMACEUTICAL PVT. LTD. on Their Request.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025
 TEST CERTIFICATE

TO WHOM SO EVER THIS MAY CONCERN

This is to certify that the

SENSING CHAMBER COVER / BODY

Of TARGET PHARMA TABLET METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Which was supplied by Us To

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

Against Their Purchase Order Date.: 16.10.2025
Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

Are manufactured & finished in Stainless Steel 316 Grade.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025
 TEST CERTIFICATE

TO WHOM SO EVER THIS MAY CONCERN

This is to certify that the

REJECT MECHANISM WITH SOLENOID COVER

Of TARGET PHARMA TABLET METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Which was supplied by Us To

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

Against Their Purchase Order Date.: 16.10.2025
Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

Is Removable, Washable And Is Fabricated in Stainless Steel 316.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025

Certificate No.: ------

 TEST CERTIFICATE

TO WHOM SO EVER THIS MAY CONCERN

This is to certify that

ALL THE NON-CONTACTS PARTS

LIKE PILLAR BASE, ADJUSTABLE ROD, DOME NUT, SCREWS,
BOLTS, NUTS AND KNOBS ETC.

In TARGET PHARMA TABLET METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Which was supplied by Us To

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

Against Their Purchase Order Date.: 16.10.2025

Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

Are manufactured in Stainless Steel 304 Grade.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025
 TEST CERTIFICATE

TO WHOM SO EVER THIS MAY CONCERN

This is to certify that

CASTOR WHEELS OF 03 INCHES DIA (04 Nos.)

Of TARGET PHARMA TABLET METAL DETECTOR

Model: Digitech-75TM (Digital) Bearing Serial No.: 25013429

Which was supplied by Us To

M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.

Against Their Purchase Order Date.: 16.10.2025
Proforma Invoice: TI/ PRO/24-25/DEC/035 Date: 14.12.2024

Is Removable, Washable And Is With Polyurethane (P.U) Coated.

For TARGET INNOVATIONS™

(Authorized Signatory) Seal:

PLACE: VASCO DA GAMA, GOA, INDIA

DATE: 15.03.2025
 M/s. HEALTHSTAR PHARMACEUTICAL PVT LTD.
TEST REPORT OF TEST SAMPLES
REQUIRED OBSERVED
SR. NO. MATERIAL
DIMENSION DIMENSION
REMARKS

1. Ferrous (A) 0.3 mm 0.3 mm Complied for all

the samples.

2. Non Ferrous (B) 0.4 mm 0.4 mm Complied for all

the samples.

3. Stainless Steel (C) 0.5 mm 0.5 mm Complies for all

the samples.

4. Dummy (D) -- -- --

Model: Digitech-75TM (Digital)

Serial No.: 25013429
Aperture Size: 75mm (Width) X 25mm (Height)

TESTED ON: 15.03.2025

TRACEABILITY DETAILS OF EQUIPMENTS USED FOR TESTING THE SAMPLES.

Nomenclature: A) DIGITAL MICROMETER – MITUTOYO MAKE

Nomenclature: B) SLIP GUAGE SET – MIKRONIX/M/10.

Calibrated by Autocal Solutions Pvt. Ltd, reference standards traceable to Certificate No. C2513881

Prepared By Quality Checked By Approved By

TARGET PHARMA METAL DETECTOR
(DIGITECH-75™)
___________________________________________________________________________________

GA DRAWINGS
 M
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E
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T ESC
O SET

R INC

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SIDE VIEW
FRONT VIEW

ALL DIMENSIONS ARE IN MM

0.3 mm Ferrous
0.4 mm Non-Ferrous
0.5 mm Stainless Steel

TOP VIEW
GENERAL ARRANGEMENT DRAWING OF
DIGITAL BASE TABLET/CAPSULES METAL DETECTOR

2316

25013429
N O T E :

SINGLE LINE DIAGRAM. FOR DIGITECH-75.

25013429
2316