2020+united States+MAINT 2020+
2020+united States+MAINT 2020+
TABLE OF CONTENTS
LiveWire Model...................................................................6-1
Regular Service Intervals..............................................6-1
Maintenance Records...................................................6-2
TABLE OF CONTENTS I
NOTES
SUBJECT PAGE NO.
1.1 MAINTENANCE SCHEDULE.................................................................................................1-1
SPORTSTER MODELS
NOTES
MAINTENANCE SCHEDULE 1.1
SPORTSTER MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 1-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
1-1
Table 1-1. Regular Service Intervals: Harley-Davidson Sportster Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect drive belt and X X X X X X X X X X X 2
sprockets, adjust belt
Check rear axle nut torque X X X X X X 1, 2, 5
Inspect exhaust system for X X X X X X X X X X X 1, 4
leaks, cracks and loose or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. 1
Spark plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Rebuild front forks X 2, 7
Fuel filter Replace fuel filter element every 100000 mi (161,000 km). 2, 4
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically
qualified.
3. Perform spoke tension check at 1000 mi (2,000 km), 5000 mi (8,000 km), 20000 mi (32,000 km) services and every 15000 mi
(24,000 km) interval thereafter. Not all vehicles have spoked wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
5. For torque instructions, see Shop Practices in the service manual.
6. Disassemble, lubricate and inspect every 30000 mi (48,000 km).
7. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 1-2.
1-2
SUBJECT PAGE NO.
2.1 MAINTENANCE SCHEDULE.................................................................................................2-1
TOURING MODELS
NOTES
MAINTENANCE SCHEDULE 2.1
TOURING MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
2-1
Table 2-1. Regular Service Intervals: Harley-Davidson Touring Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check tightness of rear X X X X X 2, 3, 9
wheel spokes (if equipped)
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect and adjust drive belt X X X X X X X X X X X 2
and sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT. 1
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Lubricate fuel door hinge X X X X X X X X X X X
and latch with HARLEY
LUBE
Rebuild front forks X 2, 8
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically
qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
9. Perform spoke tension check at 1000 mi (2,000 km), 5000 mi (8,000 km), 20000 mi (32,000 km) services and every 15000 mi
(24,000 km) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-2.
POLICE MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-3. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
2-2
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
2-3
Maintenance Records Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-4.
CVO ULTRA MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-5. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
2-4
Table 2-5. Regular Service Intervals: Harley-Davidson CVO Limited FLHTKSE
ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Inspect fuel lines and fittings for X X X X X X X X X X X 1, 2
leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 2
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X 4
for wear
Check front axle nut torque X X X X X X 1, 2, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 2, 3
Check, adjust and lubricate (with X X X X X X X X X X X
HARLEY LUBE) brake and
clutch controls
Check rear tire pressure, inspect X X X X X X X X X X X 1
tread
Inspect and adjust drive belt and X X X X X X X X X X X 2
sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT 1
LUBRICANT.
Spark Plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Lubricate Fuel door hinge and X X X X X X X X X X X
latch with HARLEY LUBE
Rebuild front forks X 2, 8
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-6.
2-5
• Some countries, such as Brazil, may require all regular • After completing the final service interval, repeat the service
maintenance to be performed by an authorized schedule starting at the 8000 km (5000 mi) interval.
Harley-Davidson dealer for your limited warranty to remain
• Whenever a vehicle is in for maintenance, always check for
in effect. Check with your authorized Harley-Davidson
and complete recalls and open product programs.
dealer.
• Whenever a vehicle is in for maintenance, always verify that
• Some countries, such as Brazil, may require additional
the latest calibration is installed.
annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
comply with vehicle regulations. Check with your authorized
Harley-Davidson dealer as well as the motorcycle
regulations in your country.
Table 2-7. Regular Service Intervals: Harley-Davidson CVO Street Glide FLHXSE
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X 4
Check DOT4 clutch fluid and X X X X X X X X X X X 1, 2
front brake fluid for moisture
Inspect clutch fluid system for X X X X X X X X X X X 5
leaks, contact or abrasion
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever bracket X X X X X X 1, 2, 6
handlebar clamp screw torque
Check master cylinder handle- X X X X X X 1, 2, 6
bar clamp screw torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Replace primary chaincase X X X X X X 3
lubricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake X X X X X X X X X X X 1, 2
system for leaks, contact or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 2
for leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X 4
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 2
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check front axle nut torque X X X X X X 1, 2, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 2, 3
Check, adjust and lubricate X X X X X X X X X X X
(with HARLEY LUBE) brake
and clutch controls
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect and adjust drive belt X X X X X X X X X X X 2
and sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUB- 1
RICANT
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Rebuild front forks X 2, 8
Fuel Filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
2-6
Table 2-7. Regular Service Intervals: Harley-Davidson CVO Street Glide FLHXSE
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-8.
CVO ROAD GLIDE MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-9. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
2-7
Table 2-9. Regular Service Intervals: Harley-Davidson FLTRXSE
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check master cylinder handle- X X X X X X 1, 4, 6
bar clamp screw torque
Inspect, lubricate and adjust X X 1, 2
steering head bearings
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 3, 6
Replace primary chaincase X X X X X X 3
lubricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake X X X X X X X X X X X 1, 6
system for leaks, contact or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 6
for leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 6
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 1
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check front axle nut torque X X X X X X 1, 4, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 1, 3
Check, adjust and lubricate X X X X X X X X X X X
(with HARLEY LUBE) brake
and clutch controls
Check rear tire pressure, in- X X X X X X X X X X X 6
spect tread
Inspect and adjust drive belt X X X X X X X X X X X 1
and sprockets
Check rear axle nut torque X X X X X X 1, 4, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUB- 6
RICANT
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Rebuild front forks X 1, 5
Fuel Filter Replace fuel filter every 100000 mi (161,000 km). 1, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
2. Disassemble, lubricate and inspect every 25000 mi (40,000 km).
3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
4. For torque instructions, see Shop Practices in the service manual.
5. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
6. Perform annually or at specified intervals, whichever comes first.
7. Clutch fluid level will rise as clutch wears.
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-10.
2-8
SUBJECT PAGE NO.
3.1 MAINTENANCE SCHEDULE.................................................................................................3-1
SOFTAIL MODELS
NOTES
MAINTENANCE SCHEDULE 3.1
SOFTAIL MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 3-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
3-1
Table 3-1. Regular Service Intervals: Harley-Davidson Softail Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check drive belt slot spacer X X X X X X 1,2,5
screw torque
Inspect drive belt and X X X X X X X X X X X 2
sprockets, adjust belt
Check rear axle nut torque X X X X X X 1, 2, 5
Inspect exhaust system for X X X X X X X X X X X 1, 4
leaks, cracks, and loose or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. 1
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Front forks Disassemble, inspect, rebuild front forks and replace fork oil every 50000 mi (80,000 km). 2
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 4
Brake system Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically
qualified.
3. Perform spoke tension check at the 1000 mi (2,000 km), 5000 mi (8,000 km), 20000 mi (32,000 km) services and every 15000 mi
(24,000 km) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
5. For torque instructions, see Shop Practices in the service manual.
6. Disassemble, lubricate and inspect every 30000 mi (48,000 km).
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 3-2.
3-2
SUBJECT PAGE NO.
4.1 MAINTENANCE SCHEDULE.................................................................................................4-1
TRIKE MODELS
NOTES
MAINTENANCE SCHEDULE 4.1
Table 4-1. Regular Service Intervals: Harley-Davidson CVO Tri Glide FLHTCUTGSE
ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X 4
Inspect clutch fluid system for X X X X X X X X X X X 5
leaks, contact or abrasion
Check DOT4 clutch fluid and X X X X X X X X X X X 1, 2
front brake fluid for moisture
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever handlebar X X X X X X 1, 2, 6
clamp screw torque
Check front brake handlebar X X X X X X 1, 2, 6
clamp screw torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Check hydraulic steering X X X X X X X X X X X 9
damper for leaks, smooth
damper action and mounting
fastener torque
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Check oil pan fastener torque X 6
Check engine coolant freeze X X X X X X X X X X X
point, inspect for leaks
Coolant Replace coolant every 30,000 mi (48,000 km) 2
Clean radiators or oil cooler X X X X X X X X X X X
Replace primary chaincase lub- X X X X X X 3
ricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake sys- X X X X X X X X X X X 1, 2
tem for leaks, contact or abra-
sion
4-1
Table 4-1. Regular Service Intervals: Harley-Davidson CVO Tri Glide FLHTCUTGSE
ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Inspect fuel lines and fittings for X X X X X X X X X X X 1, 2
leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X 4
Check DOT4 rear brake fluid for X X X X X X X X X X X 1, 2
moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check, adjust and lubricate (with X X X X X X X X X X X 2
HARLEY LUBE) brake and
clutch controls
Inspect and adjust parking brake X X X X X X X X X X X 2
Check rear tire pressure, inspect X X X X X X X X X X X 1
tread
Inspect and adjust drive belt and X X X X X X X X X X X 2
sprockets
Inspect rear sprocket isolators X X 2
for wear
Check rear lug nut torque X X X X X X 1, 2, 6,
10
Check rear fork pivot shaft nut X X X X X X 1, 2, 6
torque
Inspect exhaust system for X X X X X X X X X X X 1, 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT 1
LUBRICANT.
Spark plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Lubricate fuel door hinge and X X X X X X X X X X X
latch with HARLEY LUBE
Lubricate trunk lock and latch X X X X X X X X X X X
with HARLEY LUBE
Rebuild front forks X 8
Fuel Filter Replace fuel filter every 100,000 mi (161,000 km). 3
Check reverse operation at each X X X X X X X X X X X
service interval
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
9. Replace or have rebuilt at 50,000 mi (80,000 km).
10. Always check lug nut torque within 500–1,000 mi (800–1,600 km) after wheel installation.
Maintenance Records
Maintain a record of all service. Refer to Table 4-2.
4-2
SUBJECT PAGE NO.
5.1 MAINTENANCE SCHEDULE.................................................................................................5-1
STREET MODELS
NOTES
MAINTENANCE SCHEDULE 5.1
STREET MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 5-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.
5-1
Table 5-1. Regular Service Intervals: Harley-Davidson Street Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Inspect rear shock absorber X X 2
bushings for wear and
cracks
Check rear brake pads and X X X X X X X X X X X 1
disc for wear
Check rear brake system for X X X X X X X X X X X 1
leaks, contact or abrasion
Repair rear brake system as X X X X X X X X X X X 2
necessary
Inspect rear brake caliper X X X X X X X X X X X 2
and lubricate pins and bush-
ings
Check rear brake fluid level X X X X X X X X X X X
Check DOT4 rear brake fluid X X X X X X X X X X X
for moisture
Brake system Flush brake system and replace DOT 4 hydraulic brake fluid every two years or sooner if moisture content is 3% or greater. 2
Check exhaust system for X X X X X X X X X X X 1, 3
leaks, cracks and loose or
missing fasteners or exhaust
shields
Repair exhaust system as X X X X X X X X X X X 2
necessary
Inspect air cleaner filter, ser- X X X X X X X X X X X 3
vice as required
Lubricate fuel cap lock X X X X X X X X X X X 3
Inspect valve lash, adjust if X X X 2, 4
necessary
Battery Check battery, terminal torque and clean connections annually. 1
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Check operation of electrical X X X X X X X X X X X
equipment and switches
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are
mechanically qualified.
3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments,
mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
4. Could vary with frequency of operation and riding style.
Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 5-2.
5-2
SUBJECT PAGE NO.
6.1 MAINTENANCE SCHEDULE.................................................................................................6-1
LIVEWIRE MODEL
NOTES
MAINTENANCE SCHEDULE 6.1
6-1
Maintenance Records Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 6-2.
6-2