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2020+united States+MAINT 2020+

The document outlines the maintenance schedules for various Harley-Davidson motorcycle models, including Sportster, Softail, Touring, Trike, Street, and LiveWire models. It specifies regular service intervals, maintenance records, and important notes regarding warranty and service procedures. Each model has a detailed table indicating the items serviced at specific mileage intervals to ensure optimal performance and compliance with regulations.

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0% found this document useful (0 votes)
16 views32 pages

2020+united States+MAINT 2020+

The document outlines the maintenance schedules for various Harley-Davidson motorcycle models, including Sportster, Softail, Touring, Trike, Street, and LiveWire models. It specifies regular service intervals, maintenance records, and important notes regarding warranty and service procedures. Each model has a detailed table indicating the items serviced at specific mileage intervals to ensure optimal performance and compliance with regulations.

Uploaded by

febri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

TABLE OF CONTENTS

SPORTSTER MODELS SOFTAIL MODELS


1.1 MAINTENANCE SCHEDULE 3.1 MAINTENANCE SCHEDULE
Sportster Models.................................................................1-1 Softail Models.....................................................................3-1
Regular Service Intervals..............................................1-1 Regular Service Intervals..............................................3-1
Maintenance Records...................................................1-2 Maintenance Records...................................................3-2

TOURING MODELS TRIKE MODELS


2.1 MAINTENANCE SCHEDULE 4.1 MAINTENANCE SCHEDULE
Touring Models...................................................................2-1 Trike Models.......................................................................4-1
Regular Service Intervals..............................................2-1 Regular Service Intervals..............................................4-1
Maintenance Records...................................................2-2 Maintenance Records...................................................4-2
Police Models.....................................................................2-2
Regular Service Intervals..............................................2-2 STREET MODELS
Maintenance Records...................................................2-4
CVO Ultra Models...............................................................2-4 5.1 MAINTENANCE SCHEDULE
Regular Service Intervals..............................................2-4
Maintenance Records...................................................2-5 Street Models......................................................................5-1
CVO Street Glide Models...................................................2-5 Regular Service Intervals..............................................5-1
Regular Service Intervals..............................................2-5 Maintenance Records...................................................5-2
Maintenance Records...................................................2-7
CVO Road Glide Models....................................................2-7 LIVEWIRE MODEL
Regular Service Intervals..............................................2-7
Maintenance Records...................................................2-8 6.1 MAINTENANCE SCHEDULE

TABLE OF CONTENTS
LiveWire Model...................................................................6-1
Regular Service Intervals..............................................6-1
Maintenance Records...................................................6-2

TABLE OF CONTENTS I
NOTES
SUBJECT PAGE NO.
1.1 MAINTENANCE SCHEDULE.................................................................................................1-1

SPORTSTER MODELS
NOTES
MAINTENANCE SCHEDULE 1.1

SPORTSTER MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 1-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 1-1. Regular Service Intervals: Harley-Davidson Sportster Models


ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Check front wheel spoke X X X X X 2, 3, 4
torque (if equipped)
Inspect front brake fluid level X X X X X X X X X X X
Check DOT4 front brake flu- X X X X X X X X X X X 1, 2
id for moisture
Adjust steering head bear- X X X X X X 2
ings
Lubricate steering head X 2, 6
bearings
Check, adjust and lubricate X X X X X X X X X X X 2
throttle controls
Check upper and lower X X X X X X 1, 2, 5
switch housing screw torque
Inspect air cleaner, service X X X X X X X X X X 4
as required
Replace engine oil and filter X X X X X X X X X X X 1, 4
Check primary chain adjust- X X X X X X X X X X X
ment
Replace transmission lubric- X X X X X X 4
ant
Inspect oil lines and brake X X X X X X X X X X X 1, 2
system for leaks, contact or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 2
for leaks, contact or abrasion
Check upper front stabilizer X X X X X X 1, 2, 5
link to engine bracket
mounting screw torque
Check front isolator mount- X X X X X X 1, 2, 5
ing bolt and nut torque
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT 4 rear brake flu- X X X X X X X X X X X 1, 2
id for moisture
Brake system Flush brake system and replace DOT 4 hydraulic brake fluid every two years or sooner if moisture content is 3% or greater 2
Inspect brake pads and X X X X X X X X X X X
discs for wear
Check front axle nut torque X X X X X X 1, 2, 5
Check brake banjo bolt X X X X X X 1, 2, 5
torque
Inspect and lubricate jiffy X X X X X X X X X X X 2, 4
stand
Check clutch adjustment X X X X X X X X X X X 2, 4
Check, adjust and lubricate X X X X X X X X X X X
brake and clutch controls
Check rear wheel spoke X X X X X 2, 3, 4
torque (if equipped)

1-1
Table 1-1. Regular Service Intervals: Harley-Davidson Sportster Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect drive belt and X X X X X X X X X X X 2
sprockets, adjust belt
Check rear axle nut torque X X X X X X 1, 2, 5
Inspect exhaust system for X X X X X X X X X X X 1, 4
leaks, cracks and loose or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. 1
Spark plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Rebuild front forks X 2, 7
Fuel filter Replace fuel filter element every 100000 mi (161,000 km). 2, 4
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically
qualified.
3. Perform spoke tension check at 1000 mi (2,000 km), 5000 mi (8,000 km), 20000 mi (32,000 km) services and every 15000 mi
(24,000 km) interval thereafter. Not all vehicles have spoked wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
5. For torque instructions, see Shop Practices in the service manual.
6. Disassemble, lubricate and inspect every 30000 mi (48,000 km).
7. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 1-2.

Table 1-2. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

1-2
SUBJECT PAGE NO.
2.1 MAINTENANCE SCHEDULE.................................................................................................2-1

TOURING MODELS
NOTES
MAINTENANCE SCHEDULE 2.1

TOURING MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 2-1. Regular Service Intervals: Harley-Davidson Touring Models


ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Check front wheel spoke X X X X X 2, 3, 9
tightness (if equipped)
Inspect front brake fluid level X X X X X X X X X X X 4
Inspect clutch fluid system X X X X X X X X X X X 5
for leaks, contact or abrasion
Check DOT4 clutch fluid and X X X X X X X X X X X 1, 2
front brake fluid for moisture
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever handlebar X X X X X X 1, 2, 6
clamp screw torque
Check master cylinder X X X X X X 1, 2, 6
handlebar clamp screw
torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Inspect windshield bushings X X X X X 2
(if equipped)
Inspect air cleaner, service X X X X X X X X X X 3
as required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Check engine coolant freeze X X X X X X X X X X X
point, inspect for leaks
Coolant Replace coolant every 30000 mi (48,000 km) 2
Clean radiators or oil cooler X X X X X X X X X X X
Replace primary chaincase X X X X X X 3
lubricant
Replace transmission lubric- X X X 3
ant
Inspect oil lines and brake X X X X X X X X X X X 1, 2
system for leaks, contact or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 2
for leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X 4
Check DOT 4 rear brake flu- X X X X X X X X X X X 1, 2
id for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and X X X X X X X X X X X
discs for wear
Check front axle nut torque X X X X X X 1, 2, 6
Inspect and lubricate jiffy X X X X X X X X X X X 2, 3
stand
Check, adjust and lubricate X X X X X X X X X X X
(with HARLEY LUBE) brake
and clutch controls

2-1
Table 2-1. Regular Service Intervals: Harley-Davidson Touring Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check tightness of rear X X X X X 2, 3, 9
wheel spokes (if equipped)
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect and adjust drive belt X X X X X X X X X X X 2
and sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT. 1
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Lubricate fuel door hinge X X X X X X X X X X X
and latch with HARLEY
LUBE
Rebuild front forks X 2, 8
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically
qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
9. Perform spoke tension check at 1000 mi (2,000 km), 5000 mi (8,000 km), 20000 mi (32,000 km) services and every 15000 mi
(24,000 km) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-2.

Table 2-2. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

POLICE MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-3. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.

2-2
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 2-3. Regular Service Intervals: Harley-Davidson Police Models


ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X 5
Check DOT 4 front brake fluid X X X X X X X X X X X 1, 2
for moisture
Inspect clutch fluid system for X X X X X X X X X X X 4, 5
leaks, contact or abrasion
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever handlebar X X X X X X 1, 2, 6
clamp screw torque
Check master cylinder handle- X X X X X X 1, 2, 6
bar clamp screw torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Inspect windshield bushings (if X X X X X 2
equipped)
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Clean oil cooler X X X X X X X X X X X
Replace primary chaincase lub- X X X X X X 3
ricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake sys- X X X X X X X X X X X 1, 2
tem for leaks, contact or abra-
sion
Inspect fuel lines and fittings for X X X X X X X X X X X 1, 2
leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X 5
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 2
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check front axle nut torque X X X X X X 1, 2, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 2, 3
Check and lubricate (with HAR- X X X X X X X X X X X
LEY LUBE) brake and clutch
controls
Check rear tire pressure, inspect X X X X X X X X X X X 1
tread
Inspect and adjust drive belt and X X X X X X X X X X X 2
sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT 1
LUBRICANT.
Spark plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Lubricate Fuel door hinge and X X X X X X X X X X X
latch with HARLEY LUBE
Rebuild front forks X 2, 8
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).

2-3
Maintenance Records Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-4.

Table 2-4. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

CVO ULTRA MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-5. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 2-5. Regular Service Intervals: Harley-Davidson CVO Limited FLHTKSE


ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X 4
Check DOT4 clutch fluid and X X X X X X X X X X X 2, 1
front brake fluid for moisture
Inspect clutch fluid system for X X X X X X X X X X X 5
leaks, contact or abrasion
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever bracket X X X X X X 1, 2, 6
handlebar clamp screw torque
Check master cylinder handle- X X X X X X 1, 2, 6
bar clamp screw torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Check engine coolant freeze X X X X X X X X X X X
point, inspect for leaks
Coolant Replace coolant every 30000 mi (48,000 km) 2
Clean radiators X X X X X X X X X X X
Replace primary chaincase lub- X X X X X X 3
ricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake sys- X X X X X X X X X X X 1, 2
tem for leaks, contact or abra-
sion

2-4
Table 2-5. Regular Service Intervals: Harley-Davidson CVO Limited FLHTKSE
ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Inspect fuel lines and fittings for X X X X X X X X X X X 1, 2
leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 2
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X 4
for wear
Check front axle nut torque X X X X X X 1, 2, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 2, 3
Check, adjust and lubricate (with X X X X X X X X X X X
HARLEY LUBE) brake and
clutch controls
Check rear tire pressure, inspect X X X X X X X X X X X 1
tread
Inspect and adjust drive belt and X X X X X X X X X X X 2
sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT 1
LUBRICANT.
Spark Plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Lubricate Fuel door hinge and X X X X X X X X X X X
latch with HARLEY LUBE
Rebuild front forks X 2, 8
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-6.

Table 2-6. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

CVO STREET GLIDE MODELS NOTE


• The use of parts and service procedures other than
Harley-Davidson approved parts and service procedures
Regular Service Intervals may void the limited warranty. Any alterations to the
Service must be performed at specified intervals to keep your emission system components, such as the intake and
Harley-Davidson motorcycle operating at peak performance. exhaust system, may be in violation of motor vehicle laws.
Refer to Table 2-7.

2-5
• Some countries, such as Brazil, may require all regular • After completing the final service interval, repeat the service
maintenance to be performed by an authorized schedule starting at the 8000 km (5000 mi) interval.
Harley-Davidson dealer for your limited warranty to remain
• Whenever a vehicle is in for maintenance, always check for
in effect. Check with your authorized Harley-Davidson
and complete recalls and open product programs.
dealer.
• Whenever a vehicle is in for maintenance, always verify that
• Some countries, such as Brazil, may require additional
the latest calibration is installed.
annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
comply with vehicle regulations. Check with your authorized
Harley-Davidson dealer as well as the motorcycle
regulations in your country.

Table 2-7. Regular Service Intervals: Harley-Davidson CVO Street Glide FLHXSE
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X 4
Check DOT4 clutch fluid and X X X X X X X X X X X 1, 2
front brake fluid for moisture
Inspect clutch fluid system for X X X X X X X X X X X 5
leaks, contact or abrasion
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever bracket X X X X X X 1, 2, 6
handlebar clamp screw torque
Check master cylinder handle- X X X X X X 1, 2, 6
bar clamp screw torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Replace primary chaincase X X X X X X 3
lubricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake X X X X X X X X X X X 1, 2
system for leaks, contact or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 2
for leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X 4
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 2
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check front axle nut torque X X X X X X 1, 2, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 2, 3
Check, adjust and lubricate X X X X X X X X X X X
(with HARLEY LUBE) brake
and clutch controls
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect and adjust drive belt X X X X X X X X X X X 2
and sprockets
Check rear axle nut torque X X X X X X 1, 2, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUB- 1
RICANT
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Rebuild front forks X 2, 8
Fuel Filter Replace fuel filter every 100000 mi (161,000 km). 2, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.

2-6
Table 2-7. Regular Service Intervals: Harley-Davidson CVO Street Glide FLHXSE
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-8.

Table 2-8. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

CVO ROAD GLIDE MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 2-9. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 2-9. Regular Service Intervals: Harley-Davidson FLTRXSE


ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 6
spect tread
Inspect front brake fluid level X X X X X X X X X X X 4
Check DOT4 clutch fluid and X X X X X X X X X X X 1, 6
front brake fluid for moisture
Inspect clutch fluid system for X X X X X X X X X X X 7
leaks, contact or abrasion
Check hand control fastener X X X X X X 1, 4, 6
switch housing screw torque
Check clutch lever bracket X X X X X X 1, 4, 6
handlebar clamp screw torque

2-7
Table 2-9. Regular Service Intervals: Harley-Davidson FLTRXSE
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check master cylinder handle- X X X X X X 1, 4, 6
bar clamp screw torque
Inspect, lubricate and adjust X X 1, 2
steering head bearings
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 3, 6
Replace primary chaincase X X X X X X 3
lubricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake X X X X X X X X X X X 1, 6
system for leaks, contact or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 6
for leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT 4 rear brake fluid X X X X X X X X X X X 1, 6
for moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 1
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check front axle nut torque X X X X X X 1, 4, 6
Inspect and lubricate jiffy stand X X X X X X X X X X X 1, 3
Check, adjust and lubricate X X X X X X X X X X X
(with HARLEY LUBE) brake
and clutch controls
Check rear tire pressure, in- X X X X X X X X X X X 6
spect tread
Inspect and adjust drive belt X X X X X X X X X X X 1
and sprockets
Check rear axle nut torque X X X X X X 1, 4, 6
Inspect exhaust system for X X X X X X X X X X X 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUB- 6
RICANT
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Rebuild front forks X 1, 5
Fuel Filter Replace fuel filter every 100000 mi (161,000 km). 1, 3
Rear sprocket isolators Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
2. Disassemble, lubricate and inspect every 25000 mi (40,000 km).
3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
4. For torque instructions, see Shop Practices in the service manual.
5. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
6. Perform annually or at specified intervals, whichever comes first.
7. Clutch fluid level will rise as clutch wears.

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 2-10.

Table 2-10. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

2-8
SUBJECT PAGE NO.
3.1 MAINTENANCE SCHEDULE.................................................................................................3-1

SOFTAIL MODELS
NOTES
MAINTENANCE SCHEDULE 3.1

SOFTAIL MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 3-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 3-1. Regular Service Intervals: Harley-Davidson Softail Models


ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Check front wheel spoke X X X X X 2, 3, 4
torque (if equipped)
Inspect front brake fluid level X X X X X X X X X X X
Check DOT4 front brake flu- X X X X X X X X X X X 1, 2
id for moisture
Adjust steering head bear- X X X X X X 2
ings
Lubricate steering head X 2, 6
bearings
Inspect windshield bushings X X X X X
(if applicable)
Check upper and lower X X X X X X 1, 2, 5
switch housing screw torque
Check clutch lever handlebar X X X X X X 1, 2, 5
clamp screw torque
Check master cylinder X X X X X X 1, 2, 5
handlebar clamp screw
torque
Inspect air cleaner, service X X X X X X X X X X 4
as required
Replace engine oil and filter X X X X X X X X X X X 1, 4
Clean and inspect oil cooler X X X X X X X X X X X
Replace primary chaincase X X X X X X 4
lubricant
Replace transmission lubric- X X X 4
ant
Inspect oil lines and brake X X X X X X X X X X X 1, 2
system for leaks, contact, or
abrasion
Inspect fuel lines and fittings X X X X X X X X X X X 1, 2
for leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT 4 rear brake flu- X X X X X X X X X X X 1, 2
id for moisture
Inspect brake pads and X X X X X X X X X X X
discs for wear
Check front axle torque X X X X X X 1, 2, 5
Inspect and lubricate jiffy X X X X X X X X X X X 2, 4
stand
Check clutch adjustment X X X X X X X X X X X 2, 4
Check, adjust and lubricate X X X X X X X X X X X
brake and clutch controls
Check rear wheel spoke X X X X X 2, 3, 4
torque (if equipped)
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread

3-1
Table 3-1. Regular Service Intervals: Harley-Davidson Softail Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check drive belt slot spacer X X X X X X 1,2,5
screw torque
Inspect drive belt and X X X X X X X X X X X 2
sprockets, adjust belt
Check rear axle nut torque X X X X X X 1, 2, 5
Inspect exhaust system for X X X X X X X X X X X 1, 4
leaks, cracks, and loose or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. 1
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Front forks Disassemble, inspect, rebuild front forks and replace fork oil every 50000 mi (80,000 km). 2
Fuel filter Replace fuel filter every 100000 mi (161,000 km). 2, 4
Brake system Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically
qualified.
3. Perform spoke tension check at the 1000 mi (2,000 km), 5000 mi (8,000 km), 20000 mi (32,000 km) services and every 15000 mi
(24,000 km) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
5. For torque instructions, see Shop Practices in the service manual.
6. Disassemble, lubricate and inspect every 30000 mi (48,000 km).

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 3-2.

Table 3-2. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

3-2
SUBJECT PAGE NO.
4.1 MAINTENANCE SCHEDULE.................................................................................................4-1

TRIKE MODELS
NOTES
MAINTENANCE SCHEDULE 4.1

TRIKE MODELS severe riding conditions, some maintenance items need to be


performed more frequently. Refer to Table 4-1.

Regular Service Intervals NOTE


• The use of parts and service procedures other than
WARNING
Harley-Davidson approved parts and service procedures
Perform the service and maintenance operations as may void the limited warranty. Any alterations to the
indicated in the regular service interval table. Lack of emission system components, such as the intake and
regular maintenance at the recommended intervals can exhaust system, may be in violation of motor vehicle laws.
affect the safe operation of your motorcycle, which could • Some countries, such as Brazil, may require all regular
result in death or serious injury. (00010a) maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
WARNING
in effect. Check with your authorized Harley-Davidson
If you operate your motorcycle under adverse conditions dealer.
(severe cold, extreme heat, very dusty environment, very • Some countries, such as Brazil, require additional annual
bad roads, through standing water, etc.), you should (or semi-annual) regular maintenance steps to keep your
perform the regular maintenance intervals more frequently limited warranty in effect and/or comply with vehicle
to ensure the safe operation of your motorcycle. Failure regulations. Check with your authorized Harley-Davidson
to maintain your motorcycle could result in death or dealer and the motorcycle regulations in your country for
serious injury. (00094a) local requirements.
• After completing the final service interval, repeat the service
Regular maintenance must be performed at specified intervals
schedule starting at the 5000 mi (8,000 km) interval. Refer
to help keep your new Harley-Davidson motorcycle operating
to Table 4-1.
at peak performance and keep your new motorcycle limited
warranty in force. Your authorized Harley-Davidson dealer • Whenever a vehicle is in for maintenance, always check for
knows best how to service your motorcycle with factory and complete open recalls and product programs.
approved methods and equipment assuring you of thorough
• Whenever a vehicle is in for maintenance, always verify that
and competent workmanship.
the latest calibration is installed.
Some maintenance items are scheduled at least once per year,
even if the next mileage interval has not been reached. In

Table 4-1. Regular Service Intervals: Harley-Davidson CVO Tri Glide FLHTCUTGSE
ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X 4
Inspect clutch fluid system for X X X X X X X X X X X 5
leaks, contact or abrasion
Check DOT4 clutch fluid and X X X X X X X X X X X 1, 2
front brake fluid for moisture
Check hand control fastener X X X X X X 1, 2, 6
switch housing screw torque
Check clutch lever handlebar X X X X X X 1, 2, 6
clamp screw torque
Check front brake handlebar X X X X X X 1, 2, 6
clamp screw torque
Inspect, lubricate and adjust X X 2, 7
steering head bearings
Check hydraulic steering X X X X X X X X X X X 9
damper for leaks, smooth
damper action and mounting
fastener torque
Inspect air cleaner, service as X X X X X X X X X X 3
required
Replace engine oil and filter X X X X X X X X X X X 1, 3
Check oil pan fastener torque X 6
Check engine coolant freeze X X X X X X X X X X X
point, inspect for leaks
Coolant Replace coolant every 30,000 mi (48,000 km) 2
Clean radiators or oil cooler X X X X X X X X X X X
Replace primary chaincase lub- X X X X X X 3
ricant
Replace transmission lubricant X X X 3
Inspect oil lines and brake sys- X X X X X X X X X X X 1, 2
tem for leaks, contact or abra-
sion

4-1
Table 4-1. Regular Service Intervals: Harley-Davidson CVO Tri Glide FLHTCUTGSE
ITEM SERVICED 1000 MI 5000 MI 10000 MI 15000 MI 20000 MI 25000 MI 30000 MI 35000 MI 40000 MI 45000 MI 50000 MI NOTES
1600 KM 8000 KM 16000 24000 32000 40000 48000 56000 64000 72000 80000
KM KM KM KM KM KM KM KM KM
Inspect fuel lines and fittings for X X X X X X X X X X X 1, 2
leaks, contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X 4
Check DOT4 rear brake fluid for X X X X X X X X X X X 1, 2
moisture
Brake and clutch systems Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture 2
content is 3% or greater
Inspect brake pads and discs X X X X X X X X X X X
for wear
Check, adjust and lubricate (with X X X X X X X X X X X 2
HARLEY LUBE) brake and
clutch controls
Inspect and adjust parking brake X X X X X X X X X X X 2
Check rear tire pressure, inspect X X X X X X X X X X X 1
tread
Inspect and adjust drive belt and X X X X X X X X X X X 2
sprockets
Inspect rear sprocket isolators X X 2
for wear
Check rear lug nut torque X X X X X X 1, 2, 6,
10
Check rear fork pivot shaft nut X X X X X X 1, 2, 6
torque
Inspect exhaust system for X X X X X X X X X X X 1, 3
leaks, cracks and loose, or
missing fasteners or exhaust
shields
Battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT 1
LUBRICANT.
Spark plugs Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Lubricate fuel door hinge and X X X X X X X X X X X
latch with HARLEY LUBE
Lubricate trunk lock and latch X X X X X X X X X X X
with HARLEY LUBE
Rebuild front forks X 8
Fuel Filter Replace fuel filter every 100,000 mi (161,000 km). 3
Check reverse operation at each X X X X X X X X X X X
service interval
Road test to verify component X X X X X X X X X X X
and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechan-
ically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous
or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 25000 mi (40,000 km).
8. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).
9. Replace or have rebuilt at 50,000 mi (80,000 km).
10. Always check lug nut torque within 500–1,000 mi (800–1,600 km) after wheel installation.

Maintenance Records
Maintain a record of all service. Refer to Table 4-2.

Table 4-2. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

4-2
SUBJECT PAGE NO.
5.1 MAINTENANCE SCHEDULE.................................................................................................5-1

STREET MODELS
NOTES
MAINTENANCE SCHEDULE 5.1

STREET MODELS • Some countries, such as Brazil, may require all regular
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
Regular Service Intervals in effect. Check with your authorized Harley-Davidson
Service must be performed at specified intervals to keep your dealer.
Harley-Davidson motorcycle operating at peak performance. • Some countries, such as Brazil, may require additional
Refer to Table 5-1. annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
NOTE comply with vehicle regulations. Check with your authorized
• The use of parts and service procedures other than Harley-Davidson dealer as well as the motorcycle
Harley-Davidson approved parts and service procedures regulations in your country.
may void the limited warranty. Any alterations to the
emission system components, such as the intake and • After completing the final service interval, repeat the service
exhaust system, may be in violation of motor vehicle laws. schedule starting at the 8000 km (5000 mi) interval.
• Whenever a vehicle is in for maintenance, always check for
and complete recalls and open product programs.
• Whenever a vehicle is in for maintenance, always verify that
the latest calibration is installed.

Table 5-1. Regular Service Intervals: Harley-Davidson Street Models


ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Replace engine oil and filter X X X X X X X X X X X 1
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Check front brake pads and X X X X X X X X X X X
discs for wear
Inspect and lubricate front X X X X X X X X X X X 2
brake caliper pins and bush-
ings
Check front brake system for X X X X X X X X X X X 1
leaks, contact or abrasion
Repair front brake system as X X X X X X X X X X X 2
necessary
Check front brake fluid level X X X X X X X X X X X
Check DOT4 front brake flu- X X X X X X X X X X X 1, 2
id for moisture
Check and adjust throttle X X X X X X X X X X X 2
cables
Lubricate throttle cables X X X X X X X X X X X 2
Check and adjust brake and X X X X X X X X X X X 2
clutch controls
Lubricate brake and clutch X X X X X X X X X X X 2
controls
Rebuild front forks and re- X 2
place fork oil
Adjust steering head bear- X X X 2
ings
Lubricate steering head X X 2
bearings
Clean radiator X X X X X X X X X X X
Check cooling system for X X X X X X X X X X X
leaks and check clamps for
tightness
Check coolant level X X X X X X X X X X X
Check coolant freeze point X X X X X X X X X X X 2
Coolant Replace coolant every 30000 mi (48,000 km). 2
Check fuel lines and fittings X X X X X X X X X X X 1
for leaks, contact or abrasion
Repair fuel lines and fittings X X X X X X X X X X X 2
as necessary
Check and lubricate jiffy X X X X X X X X X X X 2, 3
stand
Clean and lubricate shift and X X 2
brake levers, inspect for
wear
Inspect rear fork bearing X X 2
Inspect drive belt and X X X X X X X X X X X 2
sprockets, adjust belt
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread

5-1
Table 5-1. Regular Service Intervals: Harley-Davidson Street Models
ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Inspect rear shock absorber X X 2
bushings for wear and
cracks
Check rear brake pads and X X X X X X X X X X X 1
disc for wear
Check rear brake system for X X X X X X X X X X X 1
leaks, contact or abrasion
Repair rear brake system as X X X X X X X X X X X 2
necessary
Inspect rear brake caliper X X X X X X X X X X X 2
and lubricate pins and bush-
ings
Check rear brake fluid level X X X X X X X X X X X
Check DOT4 rear brake fluid X X X X X X X X X X X
for moisture
Brake system Flush brake system and replace DOT 4 hydraulic brake fluid every two years or sooner if moisture content is 3% or greater. 2
Check exhaust system for X X X X X X X X X X X 1, 3
leaks, cracks and loose or
missing fasteners or exhaust
shields
Repair exhaust system as X X X X X X X X X X X 2
necessary
Inspect air cleaner filter, ser- X X X X X X X X X X X 3
vice as required
Lubricate fuel cap lock X X X X X X X X X X X 3
Inspect valve lash, adjust if X X X 2, 4
necessary
Battery Check battery, terminal torque and clean connections annually. 1
Spark plugs Replace spark plugs every two years or every 30000 mi (48,000 km), whichever comes first.
Check operation of electrical X X X X X X X X X X X
equipment and switches
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are
mechanically qualified.
3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments,
mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
4. Could vary with frequency of operation and riding style.

Maintenance Records
Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 5-2.

Table 5-2. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

5-2
SUBJECT PAGE NO.
6.1 MAINTENANCE SCHEDULE.................................................................................................6-1

LIVEWIRE MODEL
NOTES
MAINTENANCE SCHEDULE 6.1

LIVEWIRE MODEL • Some countries, such as Brazil, may require additional


annual (or semi-annual) regular maintenance steps to be
performed to keep your limited warranty in effect and/or
Regular Service Intervals comply with vehicle regulations. Check with your authorized
Service must be performed at specified intervals to keep your Harley-Davidson dealer as well as the motorcycle
Harley-Davidson motorcycle operating at peak performance. regulations in your country.
Refer to Table 6-1. • After completing the final service interval, repeat the service
schedule starting at the 8000 km (5000 mi) interval.
NOTE
• The use of parts and service procedures other than • Whenever a vehicle is in for maintenance, always check for
Harley-Davidson approved parts and service procedures and complete recalls and open product programs.
may void the limited warranty. • Whenever a vehicle is in for maintenance, always verify that
• Some countries, such as Brazil, may require all regular the latest calibration is installed.
maintenance to be performed by an authorized
Harley-Davidson dealer for your limited warranty to remain
in effect. Check with your authorized Harley-Davidson
dealer.

Table 6-1. Regular Service Intervals: Harley-Davidson LiveWire


ITEM SERVICED 1000 mi 5000 mi 10000 mi 15000 mi 20000 mi 25000 mi 30000 mi 35000 mi 40000 mi 45000 mi 50000 mi NOTES
1600 km 8000 km 16000 km 24000 km 32000 km 40000 km 48000 km 56000 km 64000 km 72000 km 80000 km
Check operation of electrical X X X X X X X X X X X
equipment and switches
Check front tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect front brake fluid level X X X X X X X X X X X
Check DOT4 front brake flu- X X X X X X X X X X X
id for moisture
Check hand control switch X X X X X X 1, 2, 4
housing screw torque
Check master cylinder and X X X X X X 1, 2, 4
left side handlebar clamp
screw torque
Inspect and adjust steering X X X X X X 2
head bearings
Lubricate steering head X 2, 5
bearings
Check coolant system freeze X X X X X X X X X X X
point and inspect for leaks
Coolant Replace coolant every 80,000 km (50,000 mi) 2
Clean radiator X X X X X X X X X X X
Replace transmission lubric- X X X 3
ant
Inspect brake system for X X X X X X X X X X X 1, 2
leaks, contact or abrasion
Inspect high voltage cables X X X X X X X X X X X
for contact or abrasion
Inspect rear brake fluid level X X X X X X X X X X X
Check DOT4 rear brake fluid X X X X X X X X X X X
for moisture
Brake system flush Flush brake system and replace DOT 4 hydraulic brake fluid every two years or sooner if moisture content is 3% or greater. 2
Inspect brake pads and X X X X X X X X X X X
discs for wear
Check front axle nut torque X X X X X X 1, 2, 4
Inspect and lubricate jiffy X X X X X X X X X X X 2, 3
stand
Lubricate brake controls X X X X X X X X X X X
Check rear tire pressure, in- X X X X X X X X X X X 1
spect tread
Inspect drive belt and X X X X X X X X X X X 2
sprockets, adjust belt
Check rear axle torque X X X X X X 1, 2, 4
12 volt battery Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT. 1
Rebuild front forks X 2, 6
Road test to verify compon- X X X X X X X X X X X
ent and system functions
NOTES: 1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are
mechanically qualified.
3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments,
mountainous or rough roads, long storage conditions, short runs, or heavy stop/go traffic).
4. For torque instructions, see Shop Practices in the service manual.
5. Disassemble, lubricate and inspect every 30000 mi (48,000 km).
6. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km).

6-1
Maintenance Records Maintain a record of this service to keep your new motorcycle
limited warranty in force. Refer to Table 6-2.

Table 6-2. Owner's Maintenance Records


SERVICE MILE INTERVAL DATE DEALER TECHNICIAN NAME TECHNICIAN SIGNATURE
NUMBER
1,000 mi (1,600 km)
5,000 mi (8,000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)

6-2

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